Archive of the former Yahoo!Groups mailing list: Homebrew PCBs

previous by date index next by date
previous in topic topic list next in topic

Subject: Re: [Homebrew_PCBs] Does anyone know the process that IBM used to make this PCB

From: Stefan Trethan <stefan_trethan@...>
Date: 2017-10-07

This should be well within the capabilities of ordinary photo process, even back then.
The traces do not disappear, they go into the pads just as you would expect. 
For example the one highlighted with the blue arrow goes to the pad immediately above the arrow.

What is unusual is the design restrictions placed on this.
I know nothing about how these were designed but the way the traces are routed leads me to believe they were drawn automatically with some early PC software rather than by hand. 
It looks to me as if the software worked with something similar to a netlist that made connections between a grid of pads according to some predetermined rules on how to route a trace. 
This would be possible with very limited processing and especially graphical display power, possibly even in something more similar to a spreadsheet form rather that the "visual" CAD we are used to now.
Again this is just speculation.

I do not know if there was a process advantage to always having all the holes in place.
Perhaps the pattern of holes was pre-punched on the raw stock and through hole plated beforehand.
This way the board manufacturing would completely avoid those more complicated steps.

I have seen boards before that seemed to have an abundance of unnecessary on-grid square pads similar to this in old computers, but never ones with 100% pad fill like a breadboard. 

ST


On Sat, Oct 7, 2017 at 5:34 AM, Rob roomberg@... [Homebrew_PCBs] <Homebrew_PCBs@yahoogroups.com> wrote:


Does anyone know the process that IBM used to make this PCB
http://www.learnmorsecode.com/ 3380/index.html

30 years ago I was a computer programmer on an IBM system 34.

IBM service technicians would sometimes open up the machine covers 
and I saw some really strange circuit boards inside.
They did not look like anything found in any other electronic appliances.
It looked like there was no etched traces on the IBM circuit boards that
had square blocks..and every square block had solder in them..regardless if
there actually was a component in the holes.
 All the components seemed to line up like houses on city streets.

Recently I stumbled onto an IBM 3380 disk drive analog servo board
and made these pictures with real up close details revealing what the strange boards
were really made of... sort of.
It turns out that the IBM PCBs had extremely thin traces on both sides of the PCB
and in some places there was 3 traces in the space between  the solder squares
and
that space was no wider than a penny.
These traces would terminate at solder pads but would disappear from view.....
never being actually visible touching a solder pad.
Does anyone know what process made this circuit board?