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Subject: Re: [Homebrew_PCBs] Re: DLP MCU version troubleshooting

From: Mark Lerman <mlerman@...>
Date: 2015-04-06

Roger,

Sorry about the resistor. The 30K was used in a previous version thatused a reflective sensor - It should be about 5K. The higher resistorshould work (I think), but it will be more susceptible to noise. If yousend it back I will be happy to replace the resistor. If you prefer I canjust send you a new resistor and you can replace it yourself.

To see if it is the resistor,  turn the machine on and put avoltmeter from ground to the sensor's collector (the end of the resistorNOT connected to the 5 volt supply). With the carrier  blocking thesensor, it should read 5 volts. When the hole reaches the sensor itshould drop to near 0 volts, then go back up after the hole passesthrough. Do this by manually moving the carrier because it might be hardto see without a scope in real time.

Mark

At 12:07 AM 4/6/2015, you wrote:


Mark,
I have resolved one issue... Cleaning with Acetone didn't do good enoughof a job. After re-cleaning the carrier with mild detergent andscotchbrite, Drying with fresh clean cotton dish towel, I am not gettingthe paper jam indication upon the first pull, and am not getting residualtoner on the sheet. Poor conductivity at first, I think. However now,when I print from the PC, the carrier pulls in to about.75 past thetrigger hole, and stops with a jam. Is this likely due to the highresistance of the pullup resistor (30.1k) preventing the trigger fromworking?
Thanks,
Roger


On 4/5/2015 5:31 PM, Markmlerman@...[Homebrew_PCBs] wrote:
 

Roger,

This usually happens if the NPIS doesn't see the hole in the carrier. Didyou remember to drill one?

Mark

-----Original Message-----
From: "Roger BlairRoger.Blair@...[Homebrew_PCBs]"
Sent: Apr 5, 2015 10:33 AM
To:Homebrew_PCBs@yahoogroups.com
Subject: Re: [Homebrew_PCBs] Re: DLP MCU version troubleshooting,help needed



Hi Mark (& Marc), again...
I found a few overlooked corresponding emails from earlier in time,and with a little more information... I have just completed wiring theprinter as follows, and have a fault:

E260dn DLP Hookup

Device

Function

Conn

Color

ATtiny13 MCU

Function

Operator Panel

3.3V

J5-5

BL

2

Pad no.’s = Pin no.’s

PB3

Cover Open

Switch Wires

5V

J7-1

YE

8

VCC

5V

J7-2

RD

GND

J7-3

BK

4

GND

Thermistor Substitute

5V

J12-1

BK

(J12-1>2.7k>J12-2)

(RD-VI-RD)

Fuser Temp

GND

J12-2

BK

New Paper In Sensor

(was narrow sensor)

0-5V

J14-1

RD

(Splice J14-1 wire to Sensor)

Â

5V

J14-2

WT

7

Pad no.’s = Pin no.’s

SCK

GND

J14-3

BK

4

GND

Â

Sensor

RD

(Splice Sensor wire to J14-1)

Â

Â

Sensor

BL

5

(4.99k to PAD 8 VCC)

MOSI

GND

Sensor

BK

4

Pad no.’s = Pin no.’s

GND

Manual Feed

Paper Sensor

5V (1.1V)

J23-1

BL

Open

Â

5V

J23-2

WT

6

MISO

GND

J23-3

BK

4

GND

Duplex Sensor

5V (1.1V)

J27-1

RD

Cut

Â

5V

J27-2

WT

Cut

Â

GND

J27-3

BK

Cut

Â

Exit Sensor

5V (>0V)

J27-4

BL

Open

Â

5V

J27-5

WT

3

PB4

GND

J27-6

BK

4

GND
On power up with cartridge in place, the printer initializes OK. WhenI insert a carrier and press X, the carried is pulled in about half aninch or more (variable), stopping with a paper jamb indicated. Pressingcontinue a number of times eventually pulls the carrier clear of thedrum, while still indicating  a jamb. If I cycle the power switchwith the carrier in position, upon initialization the carrier isautomatically pulled through completely. There is a light dusting oftoner on both sides of the carrier whenever it goes through the machine..It appears that I have something amiss...
Being near the bottom of the electronics food chain, I could use someguidance.
Thanks,
Roger