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Thread

P6 MG Oddity

P6 MG Oddity

2018-03-01 by jimpster@me.com

Hi All,


First Post in this wonderful Group, so.....


I have acquired a P6 with the clone KLM board, reverse of the board shows that all the necessary Bug Fixes have been seen to with Jumpers/Bridges.


The issue is that the MG Mode Switch does the following:


VCO - the VCF modulates by LFO (no VCO)


VCF - the VCF modulates by LFO (slightly different to above)


VCA - the VCF modulates by LFO (slightly different to previous ones above)


LFO Delay is working but also has a short delay of a second even at Zero.


All these MG Mods happen even with Level at Zero, though they do intensify as the Level is turned up.


Any help, knowledge, advice would be appreciated


Jim

 

Re: [PolySix] P6 MG Oddity

2018-03-01 by Florian Anwander

Hello Jim

I had a similar issue at my P6, and in the end replacing the LM339 (IC3)
solved the issue.
But there are other potential causes for failure involved:
IC1 (4066) might be failing.
Both (IC1 and IC3) might affect the PW/PWM switching too.

And finally IC34 (4042) might be failing.

Also the connectivity between IC34 and IC3 should be tested on the three
lines marked as C, D, and E.

Florian


PS everything on the KLM 367 board

Am 01.03.2018 um 09:16 schrieb jimpster@me.com [PolySix]:
>
> Hi All,
>
>
> First Post in this wonderful Group, so.....
>
>
> I have acquired a P6 with the clone KLM board, reverse of the board
> shows that all the necessary Bug Fixes have been seen to with
> Jumpers/Bridges.
>
>
> The issue is that the MG Mode Switch does the following:
>
>
> VCO - the VCF modulates by LFO (no VCO)
>
>
> VCF - the VCF modulates by LFO (slightly different to above)
>
>
> VCA - the VCF modulates by LFO (slightly different to previous ones above)
>
>
> LFO Delay is working but also has a short delay of a second even at Zero.
>

--
http://www.florian-anwander.de

Re: [PolySix] P6 MG Oddity

2018-03-01 by jimpster@me.com

Hi Florian,

Thanks for the prompt and detailed reply.

Could you check your numbers because my IC's locations and Chips don't correspond to your advice.

I just checked the board makers website and their parts list matches mine.

Cheers

Jim

Re: [PolySix] P6 MG Oddity

2018-03-01 by Florian Anwander

Am 01.03.2018 um 10:35 schrieb jimpster@me.com [PolySix]:
> I just checked the board makers website and their parts list matches mine.
Can you send an URL to the makers wegsite?

Re: [PolySix] P6 MG Oddity

2018-03-01 by Florian Anwander

PS, I relate to my copy of the servicemanual, which is a scan from the
original I received from Korg Germany:

http://www.florian-anwander.de/korg_polysix/polysix_service_manual.pdf

Page 7 for the schematics (IC1 and IC3 at the top right quarter

Page 12 for the layout, IC1 at the top right corner. the LM339 IC3 is
mislabled(!) as IC2 here.

Florian

Am 01.03.2018 um 10:45 schrieb Florian Anwander fanwander@mnet-online.de
[PolySix]:
>
> Am 01.03.2018 um 10:35 schrieb jimpster@me.com [PolySix]:
> > I just checked the board makers website and their parts list matches
> mine.
> Can you send an URL to the makers wegsite?
>

--
http://www.florian-anwander.de

Re: [PolySix] P6 MG Oddity

2018-03-01 by jimpster@me.com

I see, well I'm working with the clone board so best to reference that. I assume you do not have the clone in your P6?

Re: [PolySix] P6 MG Oddity

2018-03-01 by Florian Anwander

Am 01.03.2018 um 10:55 schrieb jimpster@me.com [PolySix]:
>
> I see, well I'm working with the clone board so best to reference
> that. I assume you do not have the clone in your P6?p
>
Yes I have the original, but the clone has appearently the same mismatch
between printing on the pcb and labeling on the schematic.
LM339 is IC2 on the pcb and IC3 in the schematics.

It is a typo by Korg, not by Jed Joergensen.

Re: [PolySix] P6 MG Oddity

2018-03-01 by jimpster@me.com

Ok thanks, I'll be aware of that when following the service manual.

Just to note what you mentioned about PWM, I have indeed now noticed that MG behaves differently if I select Waveform PWM, on this wave I do get some MG VCO Modulation but still with some VCF.

With Saw or PW Waveform there is no MG VCO Modulation (as my original post) 

Re: [PolySix] P6 MG Oddity

2018-03-01 by <backshall1@bellsouth.net>

Since the Mod switch and the Waveform switch depend on the P12, P13 signals from KLM-367 to the panel boards, maybe this is a connection problem on CN06 (the blue wires) and not a problem on the clone board.
Don B.
 
Sent: Thursday, March 1, 2018 5:22 AM
Subject: Re: [PolySix] P6 MG Oddity
 
 

Ok thanks, I'll be aware of that when following the service manual.

 
Just to note what you mentioned about PWM, I have indeed now noticed that MG behaves differently if I select Waveform PWM, on this wave I do get some MG VCO Modulation but still with some VCF.
 
With Saw or PW Waveform there is no MG VCO Modulation (as my original post)

Re: [PolySix] P6 MG Oddity

2018-03-01 by jimpster@me.com

Hi Don,

Thanks for your input.

I have another fully working P6 so I swapped over the KLM 367 board from that one into the faulty P6.

With this swapped board the faulty P6 functions perfectly.


Re: [PolySix] P6 MG Oddity

2018-03-01 by jimpster@me.com

Haha, if I didn't have the other P6 I would have probably assumed that the strange MG Modulation routing to Filter was the way it should be! 

So, I'm still none the wiser with the clone board. Filter is always modulating no matter where I set the MG switch.


Re: [PolySix] P6 MG Oddity

2018-03-01 by Florian Anwander

Am 01.03.2018 um 15:20 schrieb jimpster@me.com [PolySix]:
> So, I'm still none the wiser with the clone board. Filter is always
> modulating no matter where I set the MG switch.

Check the pins 1, 11, and 12 of IC29 while changing the switch
positions. They should change from 0 to 5V when the switch changes its
position.

If No: check whether the switch itself with a scope, In two of its
positions it should read the signal of CPU ports P12 and P11.
           Possibly missing P11/12 signal or dirty in the switch

If Yes:

check whether the signal of thos three pins reaches the LM339 at pins 9,
11, and 5

If no: cold solder joint or pcb trace broken

If yes:

check whether the pis 14,13, and 2 change with changing the switch?

If No: do pins 8,10,4 read 2,5V?

         If no: cold solder joint or pcb trace broken

         If Yes: -> LM339 dead

If Yes:

Check whther the signals reach pins 5,13,12 of IC 1 (4066)

If no: cold solder joint or pcb trace broken

If Yes: 4066 broken.





--
http://www.florian-anwander.de

Re: [PolySix] P6 MG Oddity

2018-03-01 by <backshall1@bellsouth.net>

In that case, hopefully the clone board has all of the chips in sockets, so it is easy to swap them around. Even if you don’t have spare chips, very few of them are unique so you can move them around to see if the problem moves. It’s also very easy to miss soldering a few pins on all of those chips. All of the shiny newness can make it difficult to see what’s soldered and what’s not.
 
Don B.
 
Sent: Thursday, March 1, 2018 8:06 AM
Subject: Re: [PolySix] P6 MG Oddity
 
 

Am 01.03.2018 um 13:57 schrieb jimpster@me.com [PolySix]:

> have
another fully working P6 so I swapped over the KLM 367 board from
> that
one into the faulty P6.

Every synth technician should own a working copy of the device in repair
;-))

--
http://www.florian-anwander.de

P6 power supply problem

2018-03-01 by <backshall1@bellsouth.net>

I have one P6 power supply here that is fine with no load or partial load but blows a fuse under full load. With all other boards unplugged from it, the +5, –5, +15, –15 seem okay. With three boards powered up, it still looks okay. As soon as I plug in the power cable to the 366 board, one of the fuses starts to light up and will blow in a couple of seconds. All voltages start to drop as the fuse lights up. I tried another 366 board with the same result. The 366 board seems to be very power-hungry. I tried pulling out the pin for +5D from the connector (it has separate +5 volt wire for analog and digital busses) and plugging the 366 back in. Everything else powers up okay with that one wire disconnected. So, the +5 seems to be the problem. Before I start replacing transistors on the power supply I was wondering if anybody else has a better idea of how to narrow down the problem. I have a good KLM-376 power board and the bad one. I haven’t unsoldered any parts to test them in isolation, but everything I’ve checked in-circuit measures the same on the good and bad boards. It think this would be easier to debug if something would just fail completely, rather than working okay up to a certain point. Where is all that current going?
Thanks,
Don B.

 

Re: [PolySix] P6 MG Oddity

2018-03-01 by jimpster@me.com

Hi Florian,

Really appreciate your concise instructions.

So I have got 5v when switching the MG Switch to the VCF and 0 at the other positions on IC29 at Pin 1.

However Pin 11 and 12 have a constant 1v and 2v respectively.

Re: [PolySix] P6 MG Oddity

2018-03-01 by <backshall1@bellsouth.net>

Pin 1 is VCF mod, pin 11 is VCO mod and pin 12 is VCA mod. Maybe swap chips IC 28 and 29 and see if that makes a difference?
Don B.
 
Sent: Thursday, March 1, 2018 10:42 AM
Subject: Re: [PolySix] P6 MG Oddity
 
 

Hi Florian,

 
Really appreciate your concise instructions.
 
So I have got 5v when switching the MG Switch to the VCF and 0 at the other positions on IC29 at Pin 1.
 
However Pin 11 and 12 have a constant 1v and 2v respectively.

Re: [PolySix] P6 MG Oddity

2018-03-01 by jimpster@me.com

Hi Don, thanks for your continued advice. I have swapped around all the the identical IC's to different sockets to eliminate a bad chip but the sound is consistent irrelevant of the location.

Re: [PolySix] P6 MG Oddity

2018-03-01 by Florian Anwander

Am 01.03.2018 um 17:11 schrieb jimpster@me.com [PolySix]:
>
> Hi Don, thanks for your continued advice. I have swapped around all
> the the identical IC's to different sockets to eliminate a bad chip
> but the sound is consistent irrelevant of the location.
>
Remove IC29 and check whether there are constant voltages at pins 11 and
12 of the socket in which IC29 would be seated. Those voltages might
come from the LM339 if it is broken.


Florian

--
http://www.florian-anwander.de

Re: [PolySix] P6 MG Oddity

2018-03-01 by Nekoma

Hallo to everyone. Excuse my bad English.
I risolve the bad MG problem just changinhìg all the motherboard connectors. and the strage transistor with 4 pin .

The tester do not recognise defective contact from motherborads connectors to the MG wheels, and panel potentiometers.
I make the mistake not to change with new one the old connectors !!!!! .

Best regards to all.

Re: [PolySix] P6 MG Oddity

2018-03-01 by jimpster@me.com

Hi Florian,

Yes, 1.6v and 1.8v constant on those socket pins with chip removed

Re: [PolySix] P6 MG Oddity

2018-03-01 by Florian Anwander

Hi

Am 01.03.2018 um 17:37 schrieb jimpster@me.com [PolySix]:
>
> Hi Florian,
>
>
> Yes, 1.6v and 1.8v constant on those socket pins with chip removed
Same also at pin 1?

If no, then quite likely your LM339 is partially broken.

Florian

Re: P6 MG Oddity

2018-03-01 by jimpster@me.com

Thank you Nekoma, not bad English at all. Yes the cable socket connectors on the board do look like they were transplanted, it is something to consider.

Re: P6 MG Oddity

2018-03-01 by synthguy80@gmail.com

Hi

I am in the process of repairing a Polysix that has a similar issue. I lost all use of the MG section adjustment before tracing the issue to leftover damage from the battery leakage on KLM367 that affected the KLM370 board. Although the MG section adjustment now works the selector switch still doesn't behave as I would have expected. Mine behaves differently from above in that I get some VCO modulation regardless of the switch position. VCO > LFO modulates VCO, VCF > LFO modulates VCF but still some VCO, VCA > LFO modulates VCA and still some VCO. In some Googled forums I have seen it as described as the way Polysix's normally operate, and in another that it is a problem that needs fixing. I too keenly wait to hear from someone who has already gone down this road. Synthhacker blog has some useful information on it but no fix.

Re: P6 MG Oddity

2018-03-01 by axmonti@yahoo.ca

Hi Jim,

If I recall correctly, I initially had the exact same MG behaviour after I repaired the traces on my battery-damaged board. I ordered Jed's board, but while I was waiting, I removed and socketed IC31 (quad AND gate; it was the only one I had handy), and voila - the MG circuit was back to normal. I eventually fixed the original board completely, but swapped it out for Jed's board when it arrived.

And yes, it's very easy to miss soldering a pin on Jed's board. I spent a day tracking down a bug that stemmed from one pin I missed (IC27).

Hope this helps...
Andrew

Re: P6 MG Oddity

2018-03-01 by jimpster@me.com

Hi SynthGuy,

It is 100% a fault, usually the MG modulation is exclusively VCO, VCF or VCA.

The only way that a working P6 would have multiple MG destinations is by using the Mod Wheel to introduce some VCO Modulation.

I imagine the one I am having trouble with is the victim of battery leakage and even though it has got a cloned KLM board I expect that the original owner may have transplanted damaged components to it from the original board.

Good luck, there are some really kind and helpful guys on here willing to help out.

Jim


Re: [PolySix] Re: P6 MG Oddity

2018-03-01 by Florian Anwander

On 01.03.18 21:01 , synthguy80@gmail.com [PolySix] wrote:

> Mine behaves differently from above in that I get some VCO modulation regardless
> of the switch position.
Keep in mind that there is VCO modulation also via the Modwheel. Disconnect CN09 which connects the bender section with the left panelboard. Only then you are sure, that it is not(!) the Modwheel.

Florian

Re: [PolySix] Re: P6 MG Oddity

2018-03-01 by <backshall1@bellsouth.net>

The leakage from MG to VCO on battery damaged boards is well known. It is usually between the board traces that go to pin 2 (VCO mod) and pin 1 (LFO output) on CN06. Some people have cut the trace at both ends from pin 2 over to R9 (10Kohm) and wired around this away from the board. Sometimes it is better to remove the wire for pin2 from CN06, unsolder one end of R9, and connect a wire from the blue wire over to R9, bypassing the board completely. This is easy to try without doing anything pemanent, so you can see if it is going to work. You just have to push the little tab to remove the female connecter and blue wire from pin 2 location on CN06.
Don B.
 
Sent: Thursday, March 1, 2018 3:39 PM
Subject: [PolySix] Re: P6 MG Oddity
 
 

Hi SynthGuy,

 
It is 100% a fault, usually the MG modulation is exclusively VCO, VCF or VCA.
 
The only way that a working P6 would have multiple MG destinations is by using the Mod Wheel to introduce some VCO Modulation.

I imagine the one I am having trouble with is the victim of battery leakage and even though it has got a cloned KLM board I expect that the original owner may have transplanted damaged components to it from the original board.

Good luck, there are some really kind and helpful guys on here willing to help out.

Jim
 
 

Re: P6 MG Oddity

2018-03-01 by jimpster@me.com

Thanks for your input Andy, I already swapped over the IC's you mentioned, unfortunately no difference.

Hopefully I won't have to build a board from scratch to fix this!




Re: [PolySix] P6 MG Oddity

2018-03-01 by jimpster@me.com

Thanks Florian, I ordered one early today when focus seemed to be on that chip.

Should be here tomorrow but with the crazy snow shutting down most of the UK I won't be holding my breath and expect it some time next week!

Re: [PolySix] Re: P6 MG Oddity

2018-03-02 by 9-0-9

Hello everyone,

Regarding to this subject, thank you all for contributing, i'm also still dealing with a restored polysix having MG issues wich i will describe here later, after i have checked all the common bugs with jed's replacement pcb connectors cables mod wheel and ic's. For now i just have a question regarding that strange transistor with four pins. What possible replacement option is available for this (i assume) nowadays obsolete part ?

Thanks in advance.

---
Greetings,

9-0-9


On 2018-03-01 19:15, jimpster@me.com [PolySix] wrote:



Thank you Nekoma, not bad English at all. Yes the cable socket connectors on the board do look like they were transplanted, it is something to consider.

 

Re: [PolySix] Re: P6 MG Oddity [1 Attachment]

2018-03-02 by <backshall1@bellsouth.net>

It looks like you attempted to attach a .gif image but it was blocked. I assume you are talking about the 5-pin 2SA798. This is a dual transistor which the big parts stores don’t have in stock anymore but there are a few smaller places that have them, at bigger prices. You can usually find them on Ebay. I don’t know of any other part that is a direct replacement.
Don B.
 
Sent: Friday, March 2, 2018 4:54 AM
Subject: Re: [PolySix] Re: P6 MG Oddity [1 Attachment]
 
 

Hello everyone,

Regarding to this subject, thank you all for contributing, i'm also still dealing with a restored polysix having MG issues wich i will describe here later, after i have checked all the common bugs with jed's replacement pcb connectors cables mod wheel and ic's. For now i just have a question regarding that strange transistor with four pins. What possible replacement option is available for this (i assume) nowadays obsolete part ?

Thanks in advance.

---
Greetings,

9-0-9

 

On 2018-03-01 19:15, jimpster@me.com [PolySix] wrote:



Thank you Nekoma, not bad English at all. Yes the cable socket connectors on the board do look like they were transplanted, it is something to consider.

 

Re: [PolySix] Re: P6 MG Oddity

2018-03-02 by 9-0-9

Sorry abt that, forgot to turn html off :)

I found this interesting on the subject:
http://audiokarma.org/forums/index.php?threads/double-transistor-2sa798-is-there-a-replacement.281614/page-5

---
Greetings,

9-0-9

On 2018-03-02 13:05, backshall1@bellsouth.net [PolySix] wrote:

> It looks like you attempted to attach a .gif image but it was blocked.
> I assume you are talking about the 5-pin 2SA798. This is a dual
> transistor which the big parts stores don't have in stock anymore but
> there are a few smaller places that have them, at bigger prices. You
> can usually find them on Ebay. I don't know of any other part that is a
> direct replacement.
> Don B.
>
> FROM: 9-0-9 ninonine@xs4all.nl [PolySix]
> SENT: Friday, March 2, 2018 4:54 AM
> TO: PolySix@yahoogroups.com
> SUBJECT: Re: [PolySix] Re: P6 MG Oddity [1 Attachment]
>
> Hello everyone,
>
> Regarding to this subject, thank you all for contributing, i'm also
> still dealing with a restored polysix having MG issues wich i will
> describe here later, after i have checked all the common bugs with
> jed's replacement pcb connectors cables mod wheel and ic's. For now i
> just have a question regarding that strange transistor with four pins.
> What possible replacement option is available for this (i assume)
> nowadays obsolete part ?
>
> Thanks in advance.
>
> ---
> Greetings,
>
> 9-0-9
>
> On 2018-03-01 19:15, jimpster@me.com [PolySix] wrote:
>
>> Thank you Nekoma, not bad English at all. Yes the cable socket
>> connectors on the board do look like they were transplanted, it is
>> something to consider.
>
>

Re: P6 MG Oddity

2018-03-02 by axmonti@yahoo.ca

Hi 9-0-9,

I've made plenty of replacements for the 2SA798 - just use two matched PNP transistors and place them back-to-back with their emitter tied together.

Here are the transistors I use (I order at least 10 to end up with a matching pair).

Here's the circuit you need to build (the PNP one) to match transistors. I recommend ordering two 0.1% resistors for your tester to avoid having to add a pot to make up the slight difference in resistance between the pair. You also have to have a +/- power supply (12-18V is fine) setup.

The 2SA798 pinout is BCECB, so it's easy to tie the emitters together. Some people epoxy or zip-tie the transistors together, but they are pretty much exposed to the same temperature within an enclosed case, so I haven't found a need to perform that extra step.

You can also use the same procedure to build 2SC1583 replacements; just use an NPN transistor such as this one (and flip the diode and power supply in the transistor matching circuit).

Hope this helps!
- Andrew

Re: [PolySix] Re: P6 MG Oddity

2018-03-02 by 9-0-9

Hello Andrew,

Cool, thank you for elaborating on the matching procedure, this will
come in handy for fabricating the PNP/NPN replacements of this type,
probably also for other obsolete parts and where a compareable circuit
is used :)

---
Greetings,

Simon

(9-0-9)

On 2018-03-02 17:16, axmonti@yahoo.ca [PolySix] wrote:

> Hi 9-0-9,
>
> I've made plenty of replacements for the 2SA798 - just use two matched
> PNP transistors and place them back-to-back with their emitter tied
> together.
>
> Here are the transistors I use (I order at least 10 to end up with a
> matching pair).
>
> Here's the circuit you need to build (the PNP one) to match
> transistors. I recommend ordering two 0.1% resistors for your tester to
> avoid having to add a pot to make up the slight difference in
> resistance between the pair. You also have to have a +/- power supply
> (12-18V is fine) setup.
>
> The 2SA798 pinout is BCECB, so it's easy to tie the emitters together.
> Some people epoxy or zip-tie the transistors together, but they are
> pretty much exposed to the same temperature within an enclosed case, so
> I haven't found a need to perform that extra step.
>
> You can also use the same procedure to build 2SC1583 replacements; just
> use an NPN transistor such as this one (and flip the diode and power
> supply in the transistor matching circuit).
>
> Hope this helps!
> - Andrew
>
>
>
> -------------------------
> Posted by: axmonti@yahoo.ca
> -------------------------

Re: P6 MG Oddity

2018-03-05 by jimpster@me.com

Hi Florian,

Replacement LM339 finally arrived but unfortunately has not solved the issue :(

Any ideas?

Many thanks

Jim