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Stiff pinch roller

Stiff pinch roller

2009-12-09 by thomasooo2003

Hi fellow Mellotron owners (especially the experienced one's or those who already had to fix some problems on the instrument...),

since a while one note on my M400 has rapidly become flatter and playing an octave has become close to a major seven interval. And it is, you may guess, the stiff pinch roller. I have found a description how to drench the roller into pure alcohol (must it be 100%? I have bought today a mix of 70% / 30% water...), but that was not so easy to do. Do I have to get the pinch roller off from it metal axis to get it seperate into the bath of alcohol or is this no good idea (cause it will demage it...)? Has someone made a detailed description how to clean the pinch rollers, including photos for such folks like me who are more musicans than diy guys :-) ?

Any help & advice would be great!
Greetins, Thomas

Re: [newmellotrongroup] Stiff pinch roller

2009-12-09 by Mark Pring

Frank's method seems to work very well: gently remove the axle by prising apart the axle holders with a flat blade screwdriver, clean the axle using the wire brush attatchment of a dremel tool or similar, re assemble. The alcohol method is only a quick fix.


You have to very careful and gentle, I damaged several when I was working on mine. You could alway buy a new keyspring but they are expensive.


Cheers


Mark


PS I am not an expert. Proceed at your own risk!


Show quoted textHide quoted text
--- On Thu, 12/10/09, thomasooo2003 <no_reply@yahoogroups.com> wrote:

From: thomasooo2003 <no_reply@yahoogroups.com>
Subject: [newmellotrongroup] Stiff pinch roller
To: newmellotrongroup@yahoogroups.com
Date: Thursday, December 10, 2009, 3:13 AM

Hi fellow Mellotron owners (especially the experienced one's or those who already had to fix some problems on the instrument.. .),

since a while one note on my M400 has rapidly become flatter and playing an octave has become close to a major seven interval. And it is, you may guess, the stiff pinch roller. I have found a description how to drench the roller into pure alcohol (must it be 100%? I have bought today a mix of 70% / 30% water...), but that was not so easy to do. Do I have to get the pinch roller off from it metal axis to get it seperate into the bath of alcohol or is this no good idea (cause it will demage it...)? Has someone made a detailed description how to clean the pinch rollers, including photos for such folks like me who are more musicans than diy guys :-) ?

Any help & advice would be great!
Greetins, Thomas

Re: [newmellotrongroup] Stiff pinch roller

2009-12-10 by Chris Dale

Never use 70% alcohol. It must be 99% or 100% .


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On Wed, Dec 9, 2009 at 4:56 PM, Mark Pring <markpringnz@yahoo.com> wrote:

Frank's method seems to work very well: gently remove the axle by prising apart the axle holders with a flat blade screwdriver, clean the axle using the wire brush attatchment of a dremel tool or similar, re assemble. The alcohol method is only a quick fix.


You have to very careful and gentle, I damaged several when I was working on mine. You could alway buy a new keyspring but they are expensive.


Cheers


Mark


PS I am not an expert. Proceed at your own risk!


--- On Thu, 12/10/09, thomasooo2003 <no_reply@yahoogroups.com> wrote:

From: thomasooo2003 <no_reply@yahoogroups.com>
Subject: [newmellotrongroup] Stiff pinch roller
To: newmellotrongroup@yahoogroups.com
Date: Thursday, December 10, 2009, 3:13 AM


Hi fellow Mellotron owners (especially the experienced one's or those who already had to fix some problems on the instrument.. .),

since a while one note on my M400 has rapidly become flatter and playing an octave has become close to a major seven interval. And it is, you may guess, the stiff pinch roller. I have found a description how to drench the roller into pure alcohol (must it be 100%? I have bought today a mix of 70% / 30% water...), but that was not so easy to do. Do I have to get the pinch roller off from it metal axis to get it seperate into the bath of alcohol or is this no good idea (cause it will demage it...)? Has someone made a detailed description how to clean the pinch rollers, including photos for such folks like me who are more musicans than diy guys :-) ?

Any help & advice would be great!
Greetins, Thomas



Re: Stiff pinch roller

2009-12-10 by thomasooo2003

Hi Chris,

why? Because it doesn't work or because it can damage the rollers???
I'll try to get 100% alcohol, sure...

Greetings, Thomas

Show quoted textHide quoted text
--- In newmellotrongroup@yahoogroups.com, Chris Dale <unobtainiumkeys@...> wrote:
>
> Never use 70% alcohol. It must be 99% or 100% .
>
>
>
> On Wed, Dec 9, 2009 at 4:56 PM, Mark Pring <markpringnz@...> wrote:
>
> >
> >
> > Frank's method seems to work very well: gently remove the axle by
> > prising apart the axle holders with a flat blade screwdriver, clean the axle
> > using the wire brush attatchment of a dremel tool or similar, re assemble.
> > The alcohol method is only a quick fix.
> >
> >
> > You have to very careful and gentle, I damaged several when I was working
> > on mine. You could alway buy a new keyspring but they are expensive.
> >
> >
> > Cheers
> >
> >
> > Mark
> >
> >
> > PS I am not an expert. Proceed at your own risk!
> >
> > --- On *Thu, 12/10/09, thomasooo2003 <no_reply@yahoogroups.com>* wrote:
> >
> >
> > From: thomasooo2003 <no_reply@yahoogroups.com>
> > Subject: [newmellotrongroup] Stiff pinch roller
> > To: newmellotrongroup@yahoogroups.com
> > Date: Thursday, December 10, 2009, 3:13 AM
> >
> >
> >
> >
> > Hi fellow Mellotron owners (especially the experienced one's or those who
> > already had to fix some problems on the instrument.. .),
> >
> > since a while one note on my M400 has rapidly become flatter and playing an
> > octave has become close to a major seven interval. And it is, you may guess,
> > the stiff pinch roller. I have found a description how to drench the roller
> > into pure alcohol (must it be 100%? I have bought today a mix of 70% / 30%
> > water...), but that was not so easy to do. Do I have to get the pinch roller
> > off from it metal axis to get it seperate into the bath of alcohol or is
> > this no good idea (cause it will demage it...)? Has someone made a detailed
> > description how to clean the pinch rollers, including photos for such folks
> > like me who are more musicans than diy guys :-) ?
> >
> > Any help & advice would be great!
> > Greetins, Thomas
> >
> >
> >
> >
>

Re: [newmellotrongroup] Re: Stiff pinch roller

2009-12-11 by Chris Dale

It damages the rollers, and weakens the wood. The 30% water is absorbed as moisture into the pinch roller and surrounding wood. In changing temperatures and humidity this shortens the life of everything, because it expands and contracts from the heat / cooling / movement of air from the flywheel spinning.
A physics expert could explain it better than me.
100% alcohol is a controlled substance. You will have an easier time getting 99% alcohol, perhaps at a drug store. You may have to ask for it.
.

Show quoted textHide quoted text
On Thu, Dec 10, 2009 at 11:09 PM, thomasooo2003 <no_reply@yahoogroups.com> wrote:

Hi Chris,

why? Because it doesn't work or because it can damage the rollers???
I'll try to get 100% alcohol, sure...

Greetings, Thomas



--- In newmellotrongroup@yahoogroups.com, Chris Dale <unobtainiumkeys@...> wrote:
>
> Never use 70% alcohol. It must be 99% or 100% .
>
>
>
> On Wed, Dec 9, 2009 at 4:56 PM, Mark Pring <markpringnz@...> wrote:
>
> >
> >
> > Frank's method seems to work very well: gently remove the axle by
> > prising apart the axle holders with a flat blade screwdriver, clean the axle
> > using the wire brush attatchment of a dremel tool or similar, re assemble.
> > The alcohol method is only a quick fix.
> >
> >
> > You have to very careful and gentle, I damaged several when I was working
> > on mine. You could alway buy a new keyspring but they are expensive.
> >
> >
> > Cheers
> >
> >
> > Mark
> >
> >
> > PS I am not an expert. Proceed at your own risk!
> >
> > --- On *Thu, 12/10/09, thomasooo2003 <no_reply@yahoogroups.com>* wrote:
> >
> >
> > From: thomasooo2003 <no_reply@yahoogroups.com>
> > Subject: [newmellotrongroup] Stiff pinch roller
> > To: newmellotrongroup@yahoogroups.com
> > Date: Thursday, December 10, 2009, 3:13 AM
> >
> >
> >
> >
> > Hi fellow Mellotron owners (especially the experienced one's or those who
> > already had to fix some problems on the instrument.. .),
> >
> > since a while one note on my M400 has rapidly become flatter and playing an
> > octave has become close to a major seven interval. And it is, you may guess,
> > the stiff pinch roller. I have found a description how to drench the roller
> > into pure alcohol (must it be 100%? I have bought today a mix of 70% / 30%
> > water...), but that was not so easy to do. Do I have to get the pinch roller
> > off from it metal axis to get it seperate into the bath of alcohol or is
> > this no good idea (cause it will demage it...)? Has someone made a detailed
> > description how to clean the pinch rollers, including photos for such folks
> > like me who are more musicans than diy guys :-) ?
> >
> > Any help & advice would be great!
> > Greetins, Thomas
> >
> >
> >
> >
>


Re: [newmellotrongroup] Re: Stiff pinch roller

2009-12-11 by john barrick

There's wood in a pinch roller? Not in mine.



Chris Dale wrote:
Show quoted textHide quoted text
>
> It damages the rollers, and weakens the wood. The 30% water is
> absorbed as moisture into the pinch roller and surrounding wood. In
> changing temperatures and humidity this shortens the life of
> everything, because it expands and contracts from the heat / cooling /
> movement of air from the flywheel spinning.
>
> A physics expert could explain it better than me.
>
> 100% alcohol is a controlled substance. You will have an easier time
> getting 99% alcohol, perhaps at a drug store. You may have to ask for it.
>
>
>
>
>
>
>
>
> .
>

Re: [newmellotrongroup] Re: Stiff pinch roller

2009-12-11 by lsf5275@aol.com

I would think most people would be wise enough to remove the roller from the key. Still, alcohol will not resolve the problem...ever. You might get a temporary loosening, but that's all. The only way to fix the problem properly is to lay the pinch roller on its side on a hard surface. While holding a nail set or something similar (the pointed end of a large nail will do) against the end of the axle, carefully pry the bracket side upward using a very thin screwdriver and the axle should pop free. Take care not to bend the bracket if possible. Now flip the roller over and use the nail set (or nail) to again hold the axle in place and pry the other end loose.
Now, with both sides separated from the axle, carefully wiggle the roller and axle free. Remove the axle and clean the debris from it (I use a Dremel and a small wire wheel for this). Then take a cotton swab with most of the cotton removed and use it to ram tiny cotton balls through the hub center. You can soak the cotton balls in alcohol or Dirtex or anything else you wish. Find a drill bit that just passes through the hub (7/64ths I think) and just run it though a few times with your hand while keeping it from turning. The intent is to remove only stubborn debris from the hole, not to enlarge it. Clean the hole again. Now take a pair of long nose pliers and carefully straighten and realign the pinch roller brackets. Check to see that the axle passes freely through the hub without binding. If so, insert the axle into the hub and carefully wiggle the pinch roller back into the bracket. Seat the axles into the holes and then lay the roller on its side and gently tap the axle back into the hole in the bracket and lightly peen it. Flip it over and do the other side. Done.
Now make sure to never oil it again. You should never need to.
Frank
In a message dated 12/10/2009 9:21:36 P.M. Eastern Standard Time, astroboy@cinci.rr.com writes:
Show quoted textHide quoted text
There's wood in a pinch roller? Not in mine.