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MOTM as a *hobby*

MOTM as a *hobby*

2001-03-12 by Paul Schreiber

Remember, MOTM is just my little part-time *hobby*.

Year 2000 MOTM facts:

Number of modules shipped: 828

Cost of goods sold + test equipment: $109,282 or about $132/module. Yep,
MOTM is a *real profit maker* :)

Cost of telephone service: $4,709 (does not include ISP services)

Cost of Office Supplies (like copies of the manual, tape, toner, etc):
$4,102

Maybe I should take up something cheaper, like bass fishing (and not MUCH
cheaper at that).

Paul S.

Re: [motm] MOTM as a *hobby*

2001-03-12 by bigd@buffalo.com

and you dont even mention the upcoming bad economy here in the usa ? : )
jim

Paul Schreiber wrote:

> Remember, MOTM is just my little part-time *hobby*.
>
> Year 2000 MOTM facts:
>
> Number of modules shipped: 828
>
> Cost of goods sold + test equipment: $109,282 or about $132/module. Yep,
> MOTM is a *real profit maker* :)
>
> Cost of telephone service: $4,709 (does not include ISP services)
>
> Cost of Office Supplies (like copies of the manual, tape, toner, etc):
> $4,102
>
> Maybe I should take up something cheaper, like bass fishing (and not MUCH
> cheaper at that).
>
> Paul S.
>
>
>
>
> Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/

Re: [motm] MOTM as a *hobby*

2001-03-13 by Dave Hylander

Bass may be safe. Me- cost of stocks bought last year = $295K return form
stocks sold last year = $247K = :( But, if I still had those stocks
they'd be worth $140K :) Win some lose some, the year before was really good.

dave (now investing in vintage guitars)



At 05:35 PM 3/12/01 -0600, you wrote:
>Remember, MOTM is just my little part-time *hobby*.
>
>Year 2000 MOTM facts:
>
>Number of modules shipped: 828
>
>Cost of goods sold + test equipment: $109,282 or about $132/module. Yep,
>MOTM is a *real profit maker* :)
>
>Cost of telephone service: $4,709 (does not include ISP services)
>
>Cost of Office Supplies (like copies of the manual, tape, toner, etc):
>$4,102
>
>Maybe I should take up something cheaper, like bass fishing (and not MUCH
>cheaper at that).

Re: [motm] MOTM as a *hobby*

2001-03-13 by J. Larry Hendry

----- Original Message -----
From: Paul Schreiber <synth1@...>
Maybe I should take up something cheaper,
like bass fishing (and not MUCH
cheaper at that).
---------
If you do, could you do something to improve on the quality of sound from
those dang singin' billy-bass things.
LH

Re: [] MOTM as a *hobby*

2001-03-13 by mark@indole.net

>Remember, MOTM is just my little part-time *hobby*.

It's whatever puts you in the best position with the IRS.

Re: [motm] Re: [] MOTM as a *hobby*

2001-03-13 by mark@indole.net

>>Remember, MOTM is just my little part-time *hobby*.
>
>It's whatever puts you in the best position with the IRS.

Doh!! That was meant to be private email. My bad.

Will someone please get rid of the Reply-To: field?? If I wanted to
reply-to-all I would have hit reply-to-all.

mounting idea

2001-03-16 by mark@indole.net

I downloaded the "edge detector" circuit that Tony All recommended, I
appreciate all of your help, and I'll get back to the list once I spend
some more time studying op-amp behavior.

Anyway, while trying to figure out what hardware I need to order from
Synthesis Technology, I had an idea. Paul sells 19" rack rails that are
tapped (ie. they have threaded holes) in order to mount modules. Are they
flat pieces of metal, or are they like angle iron -- shaped like corner
pieces for increased rigidity??

If they are flat, I had this idea. Why not get longer pieces that hold
more than 10U?? If they were 14U I could get 40% more modules!!

If that sounds insane, allow me explain my studio setup. I have three 12U
plain racks. Two are identical four-sided pressboard boxes with rack rails
that are underneath a keyboard stand. These are filled with gear.

The third is a 12-space open frame rack. By "open frame" I mean that it
doesn't have wood sides. It isn't a box. The top is only held together by
the gear in it. This rack had one free space. Last night I sold my
SPV-355, today I put the MKS-80 up for sale, that will give me a total of
5U, which is what I need for motm. I hate to see the MKS-80 and SPV-355
go, but I also don't have much of a choice. This is also the last free
rack space I have without buying something like a QuikLok ZM18 (14U
vertical, 14U horizontal) that probably won't even fit in the room.

So, these 10U of modules might be the last 10U of modules I get for a
_very_ long time. However, by placing 2U on each side, outside of the
frame, then I'll have room for two more modules.

The extra modules would stick out like wings, which shouldn't look bad
because they are 5U tall. Has anyone done anything like this?? Are the
rack rails Paul sells custom made for Synthesis Technology, or can I buy
longer ones from somewhere?? I have a hacksaw and a die grinder :) Can
regular rack screws fit through the mounting holes in the modules?? If
that is the case, then I can just use larger screws with regular rails.

RE: [motm] mounting idea

2001-03-16 by Tkacs, Ken

>>> Why not get longer pieces that hold more than 10U?? If they were 14U I
could get 40% more modules!!

Sure, but *they wouldn't fit into a 19" rack!* The rails Synth Tech sells
are specifically for mounting modules in 19" rack cabinets. They are custom
made.

There are so-called "flat rails" (12u wide I believe) in the works for those
making wooden cabinets. I don't know what the most recent ETA on those is.
Others are either screwing the modules into wood or using threaded inserts.

You could buy rack rails and sandwich them back to back. I tried that. But
the bend in the "L-shape" of the rails creates a gap between module rows
that can be as much as 3/8" which I found unacceptable. Also, the screws
Paul provides are not rack screws, so you would need other hardware. But the
holes in the module corners can support rack screws; you just lose a little
of the so-called "slop space" for adjusting the moules.

RE: [motm] mounting idea

2001-03-16 by mark@indole.net

At 11:24 AM -0500 03/16/01, Tkacs, Ken wrote:

>> Why not get longer pieces that hold more than 10U??
>>If they were 14U I could get 40% more modules!!
>
>Sure, but *they wouldn't fit into a 19" rack!*

They would fit in an open frame 19" rack.

>The rails Synth Tech sells are specifically for mounting modules
>in 19" rack cabinets.

Yes.

>They are custom made.

Oh well, I was hoping that maybe I could get them from an industrial
supplier. Are they flat or angled??

>There are so-called "flat rails" (12u wide I believe) in the works for
>>those making wooden cabinets. I don't know what the most recent ETA on
>those is. Others are either screwing the modules into wood or using
>>threaded inserts.

Heh heh heh you said "wood" :)

>You could buy rack rails and sandwich them back to back. I tried that. But
>the bend in the "L-shape" of the rails creates a gap between module rows
>that can be as much as 3/8" which I found unacceptable.

I have no idea what you mean.

>Also, the screws Paul provides are not rack screws, so you would need
>other hardware.

Buying other screws seems like a trivial matter.

>But the holes in the module corners can support rack screws; you just
>lose a little of the so-called "slop space" for adjusting the moules.

Thanx!! :) That's very helpful information. So if I can find a part or
material that is a flat piece tapped for 19" rack mounts then it will
work. Maybe I could get plain flat bars of aluminum or some other soft
metal and mount the modules with sheet metal screws.

RE: [motm] mounting idea

2001-03-16 by Tkacs, Ken

Open frame? Okay, I don't understand. How can you fit more than 19" wide of
modules in a 19" rack? In the Tardis, it works, but in my universe....

It wouldn't be a 19" rack, then, would it? If you're talking about moving
the vertical rails farther apart, then you're talking about a non-standard
rack... not something you would mount your digital delay or your
Expressionist over your modules on, not something supported by any existing
hardware. I already have two tall 19" racks in my studio and I've already
opted not to mount my MOTM in those kinds of rails... I know I wouldn't
consider a non-standard rack.

I don't know if Paul's rack rails are flat or angled. I never wanted to go
the rack route since day 1, so I'm waiting for the flat rails.

What I'm talking about using 19" rails as horizontal beams leaving space is
that the rails are L-shaped in cross section, but not a clean "L". There is
almost always a 1/2" or 5/8" "round" to the joint because of the thickness
of the metal used in the rails. Stamping, tapping, and bending the rails is
far cheaper than extruding a clean "L" and then tapping, so that's what you
get. When you sandwich multiple rails together, the rounds leave a wide
space between module rows.

Buying those screws seems trivial... until you want them in black. Not a
Home Depot item. Obviously SOMEONE carries them, but many on the list here
have expressed frustration getting exactly the right screw.

RE: [motm] mounting idea

2001-03-16 by David Bivins

I think he's talking about those open racks without sides--think just rack
rails, vertical, 19" apart. Then he's thinking of putting a pair of
horizontal rack rails across the front of that. The horizontal rails will
mount to the vertical rails. Between the vertical rails will fit 5 2U
modules. Outside the vertical rails will fit, well, whatever fits on
whatever he has overlapping the ends.

Now what were *you* talking about with regard to 3/8" gap? Not between rows
of modules certainly...

David.

> -----Original Message-----
> From: Tkacs, Ken [mailto:ken.tkacs@...]
> Sent: Friday, March 16, 2001 12:07 PM
> To: 'motm@yahoogroups.com'
> Subject: RE: [motm] mounting idea
>
>
>
> Open frame? Okay, I don't understand. How can you fit more
> than 19" wide of
> modules in a 19" rack? In the Tardis, it works, but in my universe....
>
> It wouldn't be a 19" rack, then, would it? If you're talking
> about moving
> the vertical rails farther apart, then you're talking about a
> non-standard
> rack... not something you would mount your digital delay or your
> Expressionist over your modules on, not something supported
> by any existing
> hardware. I already have two tall 19" racks in my studio and
> I've already
> opted not to mount my MOTM in those kinds of rails... I know
> I wouldn't
> consider a non-standard rack.
>
> I don't know if Paul's rack rails are flat or angled. I never
> wanted to go
> the rack route since day 1, so I'm waiting for the flat rails.
>
> What I'm talking about using 19" rails as horizontal beams
> leaving space is
> that the rails are L-shaped in cross section, but not a clean
> "L". There is
> almost always a 1/2" or 5/8" "round" to the joint because of
> the thickness
> of the metal used in the rails. Stamping, tapping, and
> bending the rails is
> far cheaper than extruding a clean "L" and then tapping, so
> that's what you
> get. When you sandwich multiple rails together, the rounds
> leave a wide
> space between module rows.
>
> Buying those screws seems trivial... until you want them in
> black. Not a
> Home Depot item. Obviously SOMEONE carries them, but many on
> the list here
> have expressed frustration getting exactly the right screw.
>
>
>
>
> ------------------------ Yahoo! Groups Sponsor
> ---------------------~-~>
> Make good on the promise you made at graduation to keep
> in touch. Classmates.com has over 14 million registered
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> --------------------------------------------------------------
> -------_->
>
>
>
> Your use of Yahoo! Groups is subject to
http://docs.yahoo.com/info/terms/

RE: [motm] mounting idea

2001-03-16 by Tkacs, Ken

Yeah, between rows.

Lets see if I can draw this with ASCII characters. Format this Email in
Courier or some other monospaced font:

_
| |
| |
| |
| |
| |
\ \
\ \_________
\__________|
/ _________|
/ /
/ /
| |
| |
| |
| |
|_|


Does that read?





-----Original Message-----
From: David Bivins [mailto:dbivins@...]
Sent: Friday, 16 March, 2001 12:10 PM
To: 'motm@yahoogroups.com'
Subject: RE: [motm] mounting idea


Now what were *you* talking about with regard to 3/8" gap? Not between rows
of modules certainly...

Re: [motm] mounting idea

2001-03-16 by Paul Schreiber

Hello! there is NO GAP.
The MOTM rows butt up bottom-to-top edges with no gap at all! The
center-to-center hole
spacing is set up specifically not to gap.

Now, what the poster wants to do brings new meaning to the term "wing
cabinet"! Maybe more like
'flying wing cabinet' :)

Be aware of 2 things:

a) the holes are 8-32 tapped NOT 10-32 which "standerd" rail stock uses
b) the rails MUST be no more than 0.500" wide, or you will hit the top row
of pots
(or the bottom row of jacks!)

Paul S.

RE: [motm] mounting idea

2001-03-16 by Tkacs, Ken

There's no gap in your rails; the original discussion here was using 19"
rails as horizontal beams in a cabinet.


-----Original Message-----
From: Paul Schreiber [mailto:synth1@...]
Sent: Friday, 16 March, 2001 12:41 PM
To: motm@yahoogroups.com
Subject: Re: [motm] mounting idea

Hello! there is NO GAP.
The MOTM rows butt up bottom-to-top edges with no gap at all! The
center-to-center hole
spacing is set up specifically not to gap.

Now, what the poster wants to do brings new meaning to the term "wing
cabinet"! Maybe more like
'flying wing cabinet' :)

Be aware of 2 things:

a) the holes are 8-32 tapped NOT 10-32 which "standerd" rail stock uses
b) the rails MUST be no more than 0.500" wide, or you will hit the top row
of pots
(or the bottom row of jacks!)

Paul S.






Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/

RE: [motm] mounting idea

2001-03-16 by Brousseau, Paul E (Paul)

I had to go to the local Guitar Center to get a bag of black screw that fir
*standard* racks. Forget about finding the MOTM-sized screws in black in
your local store. ;)

Of course, there's always spray paint... ;)

--PBr

-----Original Message-----
From: Tkacs, Ken [mailto:ken.tkacs@...]
Sent: Friday, March 16, 2001 9:07 AM
To: 'motm@yahoogroups.com'
Subject: RE: [motm] mounting idea

Buying those screws seems trivial... until you want them in black. Not a
Home Depot item. Obviously SOMEONE carries them, but many on the list here
have expressed frustration getting exactly the right screw.

RE: [motm] mounting idea

2001-03-16 by mark@indole.net

At 12:06 PM -0500 03/16/01, Tkacs, Ken wrote:
>
>Open frame? Okay, I don't understand. How can you fit more than 19" wide of
>modules in a 19" rack? In the Tardis, it works, but in my universe....

d00D, you have to think outside the box :)

>What I'm talking about using 19" rails as horizontal beams leaving space is
>that the rails are L-shaped in cross section, but not a clean "L". There is
>almost always a 1/2" or 5/8" "round" to the joint because of the thickness
>of the metal used in the rails. Stamping, tapping, and bending the rails is
>far cheaper than extruding a clean "L" and then tapping, so that's what you
>get. When you sandwich multiple rails together, the rounds leave a wide
>space between module rows.

Thanx :) I understand now that you drew a diagram. I would want flat
rails. I need the remaining 7U for what I already have in there.

>Buying those screws seems trivial... until you want them in black.

My universe contains paint :)

At 12:10 PM -0500 03/16/01, David Bivins wrote:
>
>I think he's talking about those open racks without sides--think just rack
>rails, vertical, 19" apart. Then he's thinking of putting a pair of
>horizontal rack rails across the front of that. The horizontal rails will
>mount to the vertical rails. Between the vertical rails will fit 5 2U
>modules. Outside the vertical rails will fit, well, whatever fits on
>whatever he has overlapping the ends.

Exactly!! Except the rack I have has adjustable tilt so the rails aren't
quite vertical. I'm thinking I can use wood. This will also keep my knees
from smacking into the PCB's, and I read somewhere that PCB's are toxic ;)

So I'll get a couple of boards .500" or less thick that stick out 3U past
the edge of the rails. That's 6U more space!! I'll cut notches in them
for the "L" parts of the rack rails. One problem might be getting strong
enough wood screws that will fit through #10 machine holes. Only four
screws will be holding up 16U of modules from underneath the rack (normal
rack ears go over the rack). Perhaps I'll have to bore out the roles in
the rack to use larger screws. I think I paid less than $100 for it,
anyway.

Someone mentioned inserts to use the motm black 8-32 screws. Who makes
these inserts and where can I buy them?

RE: [motm] mounting idea

2001-03-16 by Tkacs, Ken

>>>d00D, you have to think outside the box :)


I guess I just can't... why would you want to do it this way? Have modules
hanging on either side of a rack? I guess I would have to see this in
action.

RE: [motm] mounting idea

2001-03-16 by Dave Hylander

If your looking for the pan head black screws, here they are. Can't beat
the price.
http://www.aaronsmachinescrews.com/cfusion/DisplayProduct.cfm?ITEM=1001SN1352
They even had the hard to find 8-32 1/4" that I needed for my flat rails.

Dave

At 12:06 PM 3/16/01 -0500, you wrote:
>Buying those screws seems trivial... until you want them in black. Not a
>Home Depot item. Obviously SOMEONE carries them, but many on the list here
>have expressed frustration getting exactly the right screw.

Re: [motm] mounting idea

2001-03-17 by jwbarlow@aol.com

In a message dated 3/16/2001 3:52:46 PM, david@... writes:

>They even had the hard to find 8-32 1/4" that I needed for my flat rails.

So did you have flat metal (threaded) rails fabricated at a shop? (or
possibly make them your self!!??)
JB

Re: RE: [motm] mounting idea

2001-03-17 by jwbarlow@aol.com

In a message dated 3/16/2001 9:59:31 AM, noise@... writes:

>I had to go to the local Guitar Center to get a bag of black screw that
>fir
>*standard* racks.

Mr. PBr, are you using standard rack rail horizontally to mount your MOTM? Is
anybody using standard rack rails for MOTM cabinets? I bought some rails a
couple of years ago with the intention of trying it, but the numerous
problems (screw size difference, gap between modules in upper and lower rows,
possible interference with the back of pots) all caused me to reevaluate this
idea. I'd love to see some MOTM flat cabinet rails, but if nothing happens
soon, I may have to go to brass inserts in a soft wood rail.
JB

Re: [motm] mounting idea

2001-03-17 by Dave Hylander

I made my own. I bought 1/8" x 1/2" aluminum stock from www.mcmaster.com
and then laid out the pattern for the drill/tap holes using one of the MOTM
rack rails as a template.

Dave


At 10:40 PM 3/16/01 -0500, you wrote:
>So did you have flat metal (threaded) rails fabricated at a shop? (or
>possibly make them your self!!??)

Re: [motm] mounting idea

2001-03-17 by jwbarlow@aol.com

In a message dated 3/16/2001 7:58:47 PM, david@... writes:

>I made my own.

Now that's DIY!

>I bought 1/8" x 1/2" aluminum stock from www.mcmaster.com

I don't think I'd have that much faith in aluminum, I'd rather go steel
(which would be really DIY) or inserts in wood rails.

>and then laid out the pattern for the drill/tap holes using one of the
>MOTM
>rack rails as a template.

Yeah, that was my thought too!
JB

RE: [motm] mounting idea

2001-03-17 by mark@indole.net

At 4:51 PM -0500 03/16/01, Tkacs, Ken wrote:
>
>>>>d00D, you have to think outside the box :)
>
>I guess I just can't...

Oh, come on, you aren't even trying!!

>why would you want to do it this way?

Because I haven't come up with a better idea?? :)

>Have modules hanging on either side of a rack?

That way I could have more modules.

>I guess I would have to see this in action.

Well, as soon as someone buys my CEM MKS-80, I'll send the money to Paul,
and then hopefully a few weeks later, I'll be able send you a picture of it.

At 10:48 PM -0500 03/16/01, jwbarlow@... wrote:
>
>I'd love to see some MOTM flat cabinet rails, but if nothing happens
>soon, I may have to go to brass inserts in a soft wood rail.

From where do you get these brass inserts?? That way I'll be able to use
the machine screws provided. Not only will this keep me from having to use
screws that are *gasp* a different color, but I'll be able to swap my
modules around as much as I want (with wood screws the holes would
eventually wear out), and you know, it's not a modular unless you can move
the modules around ;)

At 10:56 PM -0500 03/16/01, Dave Hylander wrote:
>
>I made my own. I bought 1/8" x 1/2" aluminum stock from www.mcmaster.com
>and then laid out the pattern for the drill/tap holes using one of the MOTM
>rack rails as a template.

What an excellent effort!! That could work with my "flying wing" idea as
well. While I have a cheap tap and die set (it's handy if you work on
cars), I think tapping all of those holes would be much more work than
using wood with brass inserts. Also since I can make the wood as deep as I
want, it will likely be stiffer than 1/8" aluminum (which may prove
important since modules will be hanging outside the rack).

As far as banjo playing is concerned, I like Beethoven's 9th from the
soundtrack to _Raising Arizona_ :)

RE: [motm] mounting idea

2001-03-17 by Dave Hylander

At 11:11 AM 3/17/01 -0500, you wrote:
> From where do you get these brass inserts?? That way I'll be able to use
>the machine screws provided. Not only will this keep me from having to use
>screws that are *gasp* a different color, but I'll be able to swap my
>modules around as much as I want (with wood screws the holes would
>eventually wear out), and you know, it's not a modular unless you can move
>the modules around ;)

They do not have to be brass, as there are also steel knife edge inserts
that work well. You can find both of these at your local hardware store
(if Home Depot hasn't driven them out of business) or home depot. On line
you can find all sorts of good stuff like this at www.mcmaster.com

dave

Re: [motm] mounting idea

2001-03-17 by J. Larry Hendry

? ----- Original Message -----
> From: <mark@...>
>From where do you get these brass inserts??

Dave B (Moe) discovered these
at Lowes in the specialty hardware section.

The package is labeled
#8-32 x 7/32
Wood Insert Nuts

8-32 is the screw size for the inside. 7/32 referes to the
outside hole size I expect.

The barcode # is 080358847830
The stock # is 792270 I think
The come in packs of 2 for abour 75 cents
Moe has used them and can give you some tips on
wood types and inserting them.

> Not only will this keep me from having to use
> screws that are *gasp* a different color, but I'll be able
> to swap my modules around as much as I want

Humm... Looks like another stooge with a sense of humor.
I like that. :)

Larry

Re: RE: [motm] mounting idea

2001-03-17 by jwbarlow@aol.com

In a message dated 3/17/2001 8:12:23 AM, mark@... writes:

>Also since I can make the wood as deep as I
>want, it will likely be stiffer than 1/8" aluminum (which may prove
>important since modules will be hanging outside the rack).
>

I would assume that Dave H. is mounting his aluminum rail on a wood
crossmember to give the rail the rigidity needed. Every reference to flat
cabinet rails in the past has taken this approach.
JB

Re: RE: [motm] mounting idea

2001-03-17 by Dave Hylander

Yes, they are mounted on 1/2" x 3/4" oak.

dave

At 01:04 PM 3/17/01 -0500, you wrote:
>I would assume that Dave H. is mounting his aluminum rail on a wood
>crossmember to give the rail the rigidity needed. Every reference to flat
>cabinet rails in the past has taken this approach.

Re: mounting idea

2001-03-17 by mate_stubb@yahoo.com

First thing to know about these brass inserts is that they are soft.
The top is slotted to drive them with a screwdriver, and you will
peel the tabs right off if you attempt to drive them into oak, even
with the proper sized hole drilled. They need soft pine rails. Steel
inserts would fare better.

Second, if you go the Lowe's approach as I did (details below), talk
to the hardware manager and order a bunch in a batch. I got them for
half price that way.

Moe

--- In motm@y..., "J. Larry Hendry" <jlarryh@i...> wrote:
>
> ? ----- Original Message -----
> > From: <mark@i...>
> >From where do you get these brass inserts??
>
> Dave B (Moe) discovered these
> at Lowes in the specialty hardware section.
>
> The package is labeled
> #8-32 x 7/32
> Wood Insert Nuts
>
> 8-32 is the screw size for the inside. 7/32 referes to the
> outside hole size I expect.
>
> The barcode # is 080358847830
> The stock # is 792270 I think
> The come in packs of 2 for abour 75 cents
> Moe has used them and can give you some tips on
> wood types and inserting them.
>
> > Not only will this keep me from having to use
> > screws that are *gasp* a different color, but I'll be able
> > to swap my modules around as much as I want
>
> Humm... Looks like another stooge with a sense of humor.
> I like that. :)
>
> Larry

Re: [motm] Re: mounting idea

2001-03-17 by Dave Hylander

I like the performance of the knife edge steel insert much better. They
are installed using an allen key hex wrench. Search for part# 92105A660 at
www.mcmaster.com They are $9.20 for 100pcs. Even with shipping they're
only about $.13 each. While your at it pick up a #4289A34 deburring tool
for $8.60. This is the tool to have for deburring those pot and jack holes
you've drilled in your custom panels.

-dave-

At 06:39 PM 3/17/01 +0000, you wrote:
>First thing to know about these brass inserts is that they are soft.
>The top is slotted to drive them with a screwdriver, and you will
>peel the tabs right off if you attempt to drive them into oak, even
>with the proper sized hole drilled. They need soft pine rails. Steel
>inserts would fare better.
>
>Second, if you go the Lowe's approach as I did (details below), talk
>to the hardware manager and order a bunch in a batch. I got them for
>half price that way.

Re: RE: [motm] mounting idea

2001-03-17 by mark@indole.net

At 1:04 PM -0500 03/17/01, jwbarlow@... wrote:
>
>I would assume that Dave H. is mounting his aluminum rail on a wood
>crossmember to give the rail the rigidity needed. Every reference to flat
>cabinet rails in the past has taken this approach.

Heh heh heh rigidity uh huh uh wood :)

At 1:11 PM -0500 03/17/01, Dave Hylander wrote:
>
>Yes, they are mounted on 1/2" x 3/4" oak.

Well, that's not going anywhere!! I think pine (1/2" X 4") should work for
what I'm doing, besides I plan on painting them black.

At 6:39 PM +0000 03/17/01, mate_stubb@... wrote:
>
>First thing to know about these brass inserts is that they are soft.
>The top is slotted to drive them with a screwdriver, and you will
>peel the tabs right off if you attempt to drive them into oak, even
>with the proper sized hole drilled. They need soft pine rails. Steel
>inserts would fare better.

I've discussed similar things with carpenters in the past. I wondered why
most wood screws have slotted heads rather than phillips. What I've been
told is that it is very important when using brass screws to use a
screwdriver that fits perfectly into the head -- if such a connection is
made they can handle almost as much torque as phillips. You might also
note that many cross-point wood screws are not actually phillips but reed
prince, which has a differently shaped seat (straight rather than round).
Regardless, there are a lot of awful screwdrivers on the market that are
not shaped properly for any type of screw. Be sure to carefully match up
the driver with the fastener you are using.

For my application, I think either steel or brass would work.

At 11:40 AM -0600 03/17/01, J. Larry Hendry wrote:
>
>>From where do you get these brass inserts??
>
>Dave B (Moe) discovered these
>at Lowes in the specialty hardware section.
>
>The package is labeled
>#8-32 x 7/32
>Wood Insert Nuts
>
>8-32 is the screw size for the inside. 7/32 referes to the
>outside hole size I expect.
>
>The barcode # is 080358847830
>The stock # is 792270 I think
>The come in packs of 2 for abour 75 cents
>Moe has used them and can give you some tips on
>wood types and inserting them.

Thanx!! :)

Re: RE: [motm] mounting idea

2001-03-18 by Jeffrey Pontius

JB,

> Is anybody using standard rack rails for MOTM cabinets?
At least one person (me) and I suspect a number of others. At the moment
I have a 3 rack cabinet (see
www-personal.ksu.edu/~jpont/synths/synthstudio.html)
which works well for me, and in the next several weeks will start on a 4
rack 19" cabinet (similar to the above) since I'm running out of module
space (apparently a common lament).

> I bought some rails a
> couple of years ago with the intention of trying it, but the numerous
> problems (screw size difference, gap between modules in upper and lower rows,
> possible interference with the back of pots) all caused me to reevaluate this
> idea.
[I believe below is commonly known - so I apologize if I am covering
already known territory. Just my experience contrary to the above
comments.]

I've not had these problems with one exception: some of the Oakley
modules' top pot's interfere with the top motm rail (nothing new here as
Tony mentions this and a solution on his Projects web page). I've just
used a slim (I believe 1/8" thick) fiber washer to accomodate. Then one
has to remember to tilt the module when attaching and removing.

Standard rack screws will work to attach the rails (and although they
conventionally have wider heads than those supplied with the motm rails)
and the modules fit ok with the standard rack screws (only to attach the
rails).

For me the part that requires strict attention is making sure that the
cabinet sides are 19 1/8" apart interior. You can have
some variance in this width, but the more exact the better (of course).
Also, as I think Paul S. mentioned recently, there is virtually no gap
between rows, but with a slight gap between modules within a row.

Having taken the 19" route and considering my current expansion of my
motm-based modular I think that the non-19" rack route may have been
better for me in the long run (given space and ergonomic considerations).
However, given that my primary interest is in making 'noise', I'm not
willing to consider a major change in housing the modules, at least right
now).

Just a Sunday morning $.02 with first cup of coffee - consider as you
like, Jeff

Re: [motm] mounting idea

2001-03-18 by jwbarlow@aol.com

In a message dated 3/18/2001 9:32:03 AM, jpont@... writes:

>Just a Sunday morning $.02 with first cup of coffee - consider as you
>like, Jeff

Well, clearly you should have had another cup of coffee<g>!


>> Is anybody using standard rack rails for MOTM cabinets?
>At least one person (me) and I suspect a number of others. At the moment
>I have a 3 rack cabinet (see
>www-personal.ksu.edu/~jpont/synths/synthstudio.html)
>which works well for me, and in the next several weeks will start on a
>4
>rack 19" cabinet (similar to the above) since I'm running out of module
>space (apparently a common lament).
>
>> I bought some rails a
>> couple of years ago with the intention of trying it, but the numerous
>> problems (screw size difference, gap between modules in upper and lower
>rows,
>> possible interference with the back of pots) all caused me to reevaluate
>this
>> idea.

Actually, my (implied but not stated) point was using the standard rack rails
horizontally and mounting the MOTM modules directly in them -- if you try
this you will see all the problems that I mention come into play to one
degree or another. So for those of us wanting to forego mounting our MOTMs in
the standard 19" racks (and wanting to build some version of a large
impressive modular cabinet), it looks like the mythical (and presently
nonexistent) flat cabinet rails, or the inserts into wood are the only
possible methods since using horizontally mounted standard rack rails
probably won't work -- unless someone else has had more success???

John (I'm on my fourth cup already!) Barlow

Re: RE: [motm] mounting idea

2001-03-18 by Microtonal

I'm using the standard MOTM rack rails for my system. They work well, but
there's two items that continue to bother me:

1) There are gaps on each side between the last module and the mounting
rails. I could probably make some gap filler rail material, but haven't had
the inclination. Others have apparently done this.
2) All standard 19" rack cases are 16" to 24" deep. This is far deeper than
needed for an MOTM system. If I were to build a custom rack case to have
less depth, I'd just as soon take the effort to build custom rails so that
1) above is not an issue and so the cabinet could be wider, which seems more
natural for a modular. My present cabinet, a Raxxess 20 space elite slant
maple rack, is 20U high and only 10U wide. It seems more suited to regular
rack mount equipment than the MOTM modules.

John Loffink
microtonal@...


----- Original Message -----
From: "Jeffrey Pontius" <jpont@...>
To: <motm@yahoogroups.com>
Sent: Sunday, March 18, 2001 11:29 AM
Subject: Re: RE: [motm] mounting idea


> JB,
>
> > Is anybody using standard rack rails for MOTM cabinets?
> At least one person (me) and I suspect a number of others. At the moment
> I have a 3 rack cabinet (see
> www-personal.ksu.edu/~jpont/synths/synthstudio.html)
> which works well for me, and in the next several weeks will start on a 4
> rack 19" cabinet (similar to the above) since I'm running out of module
> space (apparently a common lament).
>
> > I bought some rails a
> > couple of years ago with the intention of trying it, but the numerous
> > problems (screw size difference, gap between modules in upper and lower
rows,
> > possible interference with the back of pots) all caused me to reevaluate
this
> > idea.
> [I believe below is commonly known - so I apologize if I am covering
> already known territory. Just my experience contrary to the above
> comments.]
>
> I've not had these problems with one exception: some of the Oakley
> modules' top pot's interfere with the top motm rail (nothing new here as
> Tony mentions this and a solution on his Projects web page). I've just
> used a slim (I believe 1/8" thick) fiber washer to accomodate. Then one
> has to remember to tilt the module when attaching and removing.
>
> Standard rack screws will work to attach the rails (and although they
> conventionally have wider heads than those supplied with the motm rails)
> and the modules fit ok with the standard rack screws (only to attach the
> rails).
>
> For me the part that requires strict attention is making sure that the
> cabinet sides are 19 1/8" apart interior. You can have
> some variance in this width, but the more exact the better (of course).
> Also, as I think Paul S. mentioned recently, there is virtually no gap
> between rows, but with a slight gap between modules within a row.
>
> Having taken the 19" route and considering my current expansion of my
> motm-based modular I think that the non-19" rack route may have been
> better for me in the long run (given space and ergonomic considerations).
> However, given that my primary interest is in making 'noise', I'm not
> willing to consider a major change in housing the modules, at least right
> now).
>
> Just a Sunday morning $.02 with first cup of coffee - consider as you
> like, Jeff
>
>
>
>
>
> Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/
>
>
>

Re: [motm] mounting idea

2001-03-19 by Jeffrey Pontius

John,
>
> Actually, my (implied but not stated) point was using the standard rack rails
> horizontally and mounting the MOTM modules directly in them -- if you try
> this you will see all the problems that I mention come into play to one
> degree or another.
You are correct - I did miss this. I was assuming the usual mounting
scheme (stnd. rails vertical, motm horizontal).

(Maybe too early for me this morning) Jeff