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Late! install of v1.3 hawkmod in ex800

Late! install of v1.3 hawkmod in ex800

2019-08-25 by domgoold@...

Hi,

*finally* getting round to doing this upgrade - at last: have not had the ex800 nearby.


remembering now what stopped me at the time:

my mod mainboard was not populated with eeprom DILs. just had one. so i wasn't sure about

this as there was no mention in the instructions. i ordered a pack of DIl sockets, and then it

went into storage, unmodded. have i misread something? are these part of the BOM i have?


i'd really appreciate a walkthrough at this late stage before i get started. currently studying the

instructions again.


i also have the Atomahawk v1.2 to fit.

bit anxious as i'm not very experienced at this kind of thing. have necessary tools, and a

window of spare time.


thanks in advance!

D

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-08-25 by support

Hi Dom,

You need four (4) 28 pin DIP sockets for the HAWK version 1.3.
One for the main board and three for the HAWK board. Page 5 of the Hawk-800 instructions shows only two sockets installed but there should be three.
You should install three sockets, all next to each other.

You will need to be very careful and patient as you construct the kits and again, when you install them.

If you have any questions, send me an email any time at all.

If you have a spare $100 USD, you should think about buying the new kits, they are better and easier to install.

Good luck!

/Mike

On Sun, 2019-08-25 at 09:16 +0000, domgoold@... [korgpolyex] wrote:
 

Hi,

*finally* getting round to doing this upgrade - at last: have not had the ex800 nearby.


remembering now what stopped me at the time:

my mod mainboard was not populated with eeprom DILs. just had one. so i wasn't sure about

this as there was no mention in the instructions. i ordered a pack of DIl sockets, and then it

went into storage, unmodded. have i misread something? are these part of the BOM i have?


i'd really appreciate a walkthrough at this late stage before i get started. currently studying the

instructions again.


i also have the Atomahawk v1.2 to fit.

bit anxious as i'm not very experienced at this kind of thing. have necessary tools, and a

< span>window of spare time.


thanks in advance!

D

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-08-25 by support

Hi Dom,

And if you are not sure about your ability to install the kits, then you should think about giving it to someone who can do it for you.

/Mike

On Sun, 2019-08-25 at 09:16 +0000, domgoold@... [korgpolyex] wrote:
 

Hi,

*finally* getting round to doing this upgrade - at last: have not had the ex800 nearby.


remembering now what stopped me at the time:

my mod mainboard was not populated with eeprom DILs. just had one. so i wasn't sure about

this as there was no mention in the instructions. i ordered a pack of DIl sockets, and then it

went into storage, unmodded. have i misread something? are these part of the BOM i have?


i'd really appreciate a walkthrough at this late stage before i get started. currently studying the

instructions again.


i also have the Atomahawk v1.2 to fit.

bit anxious as i'm not very experienced at this kind of thing. have necessary tools, and a

< span>window of spare time.


thanks in advance!

D

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-08-26 by domgoold@...

Hi Mike,
yes i was confused by the absence of the DILs when i received it. i have plenty of them now :-)
want to check what i've got in the BOM as well, against the illustrated instructions, which i have here
printed out.

thinking that i'll go with what i have, after all this time - what are the differences/benefits of the newer kit?
i should have all the update files you've released over time, as i downloaded them all and keep a folder.
v1.3 hardware will be valid up to which software/feature revision?

i think i'll be ok doing it if i just take it carefully step by step. as much about having the headspace as
anything else, here. just want to make sure i've got stuff like stand-offs, and i don't want to end up
halfway through and stuck on something. (have some nice brass ones here, but they are too long; going
to see if i can cut them down)

seem to remember the atomahawk gets done afterwards, and before any panel mods? i think i'd
envisaged having some physical pots there, so there was the issue of whether i'd be drilling any
holes, as well. i had wanted to send it all to circuitbenders, so his encoder could be included, that
was part of reason for deferring.

first stop is to check that unit is working ok, and revisit my old ex800 :-)
then clear a desk and dig out the anglepoise dentist loupe

thanks, shall try to keep the progress report concise, and take photos as i go.
D

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-08-29 by domgoold@...

.... right... hawkmodder's log ... i'm going to have a little break here.

!! FINALLY !! managed the extract IC29. what a mission. you said this entire mod takes 2hrs.
beg to differ ! i've spent ... a very careful 3+ hours getting it out and cleaning up the holes so
it will take the DIL socket. more probably, i'm too embarassed to say.

i knew i didn't like braid: it's dangerous. it looks like i've lifted/annihilated two pads ;-((( f***
> from the underside, top right 1 and 2. need to have another look. held it up to the light to
see if there are any layers there.

decided to clean up the holes first and make sure the DIL fits. that's done, having a rest,
and letting you know of my little disaster. i really took care with heating and cooling.
iron is a Weller 15w; old but does the job.

for me the trouble/difficulty was the small factory soldering, which seems very sound, and
it's been hard to get to the point where i could start extracting. you think it's all gone, and
then there's still some in there holding the IC pins.

ended up breaking one of the legs there, so it's a good job you give a replacement...

so now i need to test my pads somehow, see if/what i need to fix before proceeding, and how.
just going to have a beer, and then take the DIL out and see what all the pads look like.

(have the little auxiliary pcbs taped to the main board to stop the wires working loose)

i'd hoped this bit would go a bit better. ... :- /
please give me some good news...

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-08-29 by support

It is 2 hours if you have a professional desoldering tool. I guess you don't have one of those.

/Mike


On Thu, 2019-08-29 at 18:03 +0000, domgoold@... [korgpolyex] wrote:
 

.... right... hawkmodder's log ... i'm going to have a little break here.

!! FINALLY !! managed the extract IC29. what a mission. you said this entire mod takes 2hrs.
beg to differ ! i've spent ... a very careful 3+ hours getting it out and cleaning up the holes so
it will take the DIL socket. more probably, i'm too embarassed to say.

i knew i didn't like braid: it's dangerous. it looks like i've lifted/annihilated two pads ;-((( f***
> from the underside, top right 1 and 2. need to have another look. held it up to the light to
see if there are any layers there.

decided to clean up the holes first and make sure the DIL fits. that's done, having a rest,
and letting you know of my little disaster. i really took care with heating and cooling.
iron is a Weller 15 w; old but does the job.

for me the trouble/difficulty was the small factory soldering, which seems very sound, and
it's been hard to get to the point where i could start extracting. you think it's all gone, and
then there's still some in there holding the IC pins.

ended up breaking one of the legs there, so it's a good job you give a replacement...

so now i need to test my pads somehow, see if/what i need to fix before proceeding, and how.
just going to have a beer, and then take the DIL out and see what all the pads look like.

(have the little auxiliary pcbs taped to the main board to stop the wires working loose)

i'd hoped this bit would go a bit better. ... :- /
please give me some good news...

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-08-29 by Synthetech .

If I were to do it again, I would just clip the legs off that IC and then remove the cut off leads from the pcb one at a time...

You won't ever need that eeprom again.  And even if you did, there's plenty around extra or you can get one burned for you.

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-08-29 by <backshall1@...>

Best bet for removing multi-pin parts is ChipQuik alloy (or similar). Remove as much solder as possible, melt some ChipQuik on each pin, run the soldering iron over all the pins one last time and the alloy will stay liquid for a few seconds so the chip can all be removed at once.
Don B.
 
Sent: Thursday, August 29, 2019 5:28 PM
Subject: Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800
 
 

If I were to do it again, I would just clip the legs off that IC and then remove the cut off leads from the pcb one at a time...

You won't ever need that eeprom again.  And even if you did, there's plenty around extra or you can get one burned for you.

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-08-30 by domgoold@...

thanks for tips.

Mike, i wasn't complaining ;-)  - just 'lol'-ing semi-hysterically with relief that i'd finally got it out.
i just have a solder pump here.

yeah did consider just cutting it out at one point, but even that looked tricky and traumatic.
recommend anyone doing it has a test-run on a junk pcb first as a warm-up - which i did
consider this time, but it looked straightforward enough.

anyway: it's not too ugly, looking at it today. tested continuity, seems to be ok.

any info on what those pins are/where connected is welcome.
looking through it, doesn't seem to lead anywhere much, just test points.
at least it's only a 2-sided, rather than multi-layer, board.

still have pads on component side. think it'll be ok. gonna do a test before next stage.
taking photos as i go.

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-08-30 by support

There is a "Troubleshooting" section toward the end of the HAWK contruction instructions. Page 27 contains "Main Board Checks".

Might be what you're looking for.

/Mike

On Fri, 2019-08-30 at 06:05 +0000, domgoold@... [korgpolyex] wrote:
 

thanks for tips.

Mike, i wasn't complaining ;-)  - just 'lol'-ing semi-hysterically with relief that i'd finally got it out.
i just have a solder pump here.

yeah did consider just cutting it out at one point, but even that looked tricky and traumatic.
recommend anyone doing it has a test-run on a junk pcb first as a warm-up - which i did
consider this time, but it looked straightforward enough.

anyway: it's not too ugly, looking at it today. tested continuity, seems to be ok.

any info on what those pins are/where connected is welcome.
looking through it, doesn't seem to lead anywhere much, just test points.
at least it's only a 2-sided, rather than multi-layer, board.

still have pads on component side. think it'll be o k. gonna do a test before next stage.
taking photos as i go.

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-09-01 by domgoold@...

phew - extremely happy and relieved to report that everything seems to be
working as normal, having fitted the DIl, and can even re-use the old IC29.
(still has patches in memory and even the sequence i had on it runs)

horrible moment there, thinking OMG i'm going to have to box this up and send it
to a distant tech to sort out, at huge expense.. but hopefully no, this seems ok.

btw: i can't identify in the parts i received which one would be the replacement.
so i had to go with the old one anyway - so that's a word of caution to anyone
inclined to just cut it out.

does the replacement have a different number on it, Mike? i'll check on the BOM.

i was seriously careful doing all this, but there's still points where you can mess up
if you're not ready for them. i freaked out after flowing the DIL points because it went
right through to the other side and looked messy, with even a big blob. total horror moment.

use flux ! this was the magic trick. luckily i had some.

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-09-01 by support

"btw: i can't identify in the parts i received which one would be the replacement. 
so i had to go with the old one anyway - so that's a word of caution to anyone 
inclined to just cut it out. 

does the replacement have a different number on it, Mike? i'll check on the BOM."

The replacement is the 16 pin socket. And the 16 pin ribbon cable plugs into that.

It's Ok to test as you go along but you are going to have to remove the IC29 chip to make way for the ribbon cable.

/Mike

On Sun, 2019-09-01 at 10:37 +0000, domgoold@... [korgpolyex] wrote:
 

phew - extremely happy and relieved to report that everything seems to be
working as normal, having fitted the DIl, and can even re-use the old IC29.
(still has patches in memory and even the sequence i had on it runs)

horrible moment there, thinking OMG i'm going to have to box this up and send it
to a distant tech to sort out, at huge expense.. but hopefully no, this seems ok.

btw: i can't identify in the parts i received which one would be the replacement.
so i had to go with the old one anyway - so that's a word of caution to anyone
inclined to just cut it out.

does the replacement have a different number on it, Mike? i'll check on the BOM.

i was seriously careful doing all this, but there's still points where you can mess up
if you're not ready f or them. i freaked out after flowing the DIL points because it went
right through to the other side and looked messy, with even a big blob. total horror moment.

use flux ! this was the magic trick. luckily i had some.

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-09-01 by domgoold@...

i've got a kit with two ribbon with male DIL connectors at either end, one for IC29, one for IC22.
then a plastic casing with 4 small ICs. i will have to go through the BOM later and check off.
board is v1.3 - and i got it from you ages ago - Feb 2011 :-D only 8&1/2yrs to get round to this...
- - - - - - - - - - - - - - - -
DONE. dougie fresh you're on.

i cracked on in the meantime, cutting out the 28-pin DIL. boy, that IS a messy job.
took great care with that - and i would say NOT to cut any pins themselves, because
it doesn't leave anything to pinch with pliers as you desolder them.

cleaning out the holes was tricky, until i figured out the correct way to do it.
i've learnt something today (please correct if wrong): desoldering braid/wick:
you're supposed to use that with flux, aren't you? at least that's what proved effective:
dip it in flux, and then when heated, the solder flows into the braid as it sizzles.
this seemed to draw the solder out of the holes. completed with a little poke with a
sewing needle. what the correct way to do this ?

that was actually my problem this morning/the other day: my soldering iron was covered in carbon.
it needed flux and a bit of a clean (small metal file).
i think i need a bit of a tutorial about proper solng practice, tbh ;-)

new DIL back in, re-seated the old eeprom, and... it still works !
cleaner job this time (we won't talk about the other one, but it's ok, want to leave that alone now).

so that's the mainboard modification completed

Q: what is the spare white header/connector? CN5A ?.

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-09-01 by <backshall1@...>

I would recommend a brass wool type pad for cleaning the soldering iron tip. Poke it in few times while it’s hot and it should come out shiny clean. Filing is a bit drastic.
Don B.
 
Sent: Sunday, September 1, 2019 11:05 AM
Subject: Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800
 
 

i've got a kit with two ribbon with male DIL connectors at either end, one for IC29, one for IC22.
then a plastic casing with 4 small ICs. i will have to go through the BOM later and check off.
board is v1.3 - and i got it from you ages ago - Feb 2011 :-D only 8&1/2yrs to get round to this...
- - - - - - - - - - - - - - - -
DONE. dougie fresh you're on.
 
i cracked on in the meantime, cutting out the 28-pin DIL. boy, that IS a messy job.
took great care with that - and i would say NOT to cut any pins themselves, because
it doesn't leave anything to pinch with pliers as you desolder them.
 
cleaning out the holes was tricky, until i figured out the correct way to do it.
i've learnt something today (please correct if wrong): desoldering braid/wick:
you're supposed to use that with flux, aren't you? at least that's what proved effective:
dip it in flux, and then when heated, the solder flows into the braid as it sizzles.
this seemed to draw the solder out of the holes. completed with a little poke with a
sewing needle. what the correct way to do this ?
 
that was actually my problem this morning/the other day: my soldering iron was covered in carbon.
it needed flux and a bit of a clean (small metal file).
i think i need a bit of a tutorial about proper solng practice, tbh ;-)
 
new DIL back in, re-seated the old eeprom, and... it still works !
cleaner job this time (we won't talk about the other one, but it's ok, want to leave that alone now).
 
so that's the mainboard modification completed
 
Q: what is the spare white header/connector? CN5A ?.

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-09-01 by domgoold@...

Hi Mike,
ok: i remember what puzzled me when i first looked at the kit and the instructions:

i'm at the stage where the jumpers are to be installed on the Hawk board.
the board came with 2 DILs in the first leftmost positions.
they seem pretty firmly in place - are they factory soldered, or to be removed?
i can't get at the jumper positions underneath them-unless i solder to underside.

also, it does not look like the drawing in the instructions.it is v1.3

in the drawing, it shows the circled small jumpers, and one long jumper coming
through DIL #2 up to the top of the board.

on mine, this one is shorter and ends roughly under the DIL position.
(according to the markers on the pcb)

some other differences as well.

ah? or are these tracks, and i don't have to do the jumpers?
(do i remember something about this? ...)

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-09-01 by support

you must install the jumpers (if it's a single sided version). So you need to life those sockets out of the board. Use a very thin tweezers or thin flat screw driver to work them out slowly.

If the board is double sided, it's rather obvious that jumpers are not needed.

/Mike

On Sun, 2019-09-01 at 17:40 +0000, domgoold@... [korgpolyex] wrote:
 

Hi Mike,
ok: i remember what puzzled me when i first looked at the kit and the instructions:

i'm at the stage where the jumpers are to be installed on the Hawk board.
the board came with 2 DILs in the first leftmost positions.
they seem pretty firmly in place - are they factory soldered, or to be removed?
i can't get at the jumper positions underneath them-unless i solder to underside.

also, it does not look like the drawing in the instructions.it is v1.3

in the drawing, it shows the circled small jumpers, and one long jumper coming
through DIL #2 up to the top of the board.

on mine, this one is shorter and ends roughly under the DIL position.
(according to the markers on the pcb)

some other differences as well.

ah? or are these tracks, and i don't have to do the jumpers?
(do i remember something about this? ...)

Re: Late! install of v1.3 hawkmod in ex800

2019-09-02 by Jason Musil

Hello, well done on getting it working. I've done things like how you described before and ended up with a broken PCB or bricked project instead of the phew-made-it feeling. So I think these tips (which are repeated endlessly elsewhere) might save you or others some nail-biting. These are things that I wish I'd been encouraged to do sooner.

A generic soldering station costs similar to the money and effort it takes to fix one wrong project. However it is much easier and surer to work with compared to a 15W iron. It reaches and maintains a higher temperature, so you are on the pad for a fraction of a second. Old faithful still makes a good backup!

Always consider cutting or sawing legs for component removal unless it is a very rare or expensive component---maybe even passives. The worth of the component is balanced against potentially damaging a PCB or having to repopulate one from scratch. I've used Stanley knives, hack saw blades held in the hand, and small rotary cut-off blades (e.g. for long banks of headers). The point is to end up with individual legs that either drop off the pad or come out with a brief heating and tweezers. I know I've wicked solder off a multi-pin component before and got away with pulling a leg or two out of a hole that still had a bit of solder in it. It would have been an expensive mistake if the PCB hadn't held up to the abuse.

I have wasted (and still do waste) so much time by not bothering to set up a good light source, stable bench or clamp, and magnifying glass or loupe. So much time, and so many preventable mistakes... I'm sure you're more conscientious than me!! :D

A functional hot air desoldering gun is also cheap and generic. I've found many additional time-saving uses for mine since I've had it, such as heat-shrinking or removing adhesive and labels. It's also the only way I know of doing heat-shrink in and around cables that are close together and only accessible from below. I am skeptical of de-soldering braid always removing enough solder for a part to lift out cold, which is not a problem when all the solder is flowing under the heat gun.

Really hope this doesn't come across as lecturing or patronising---as I said I wish I'd been told this stuff before.

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-09-03 by domgoold@...

ok. does rather look like a double-sided board, held up to the light. ;-)
(will upload links to photos as soon as i can)

- it's just that there are holes at every point, and looks like they won't all be used.
the documentation i printed up will have been for the previous pcb version then, and
i haven't seen an updated doc' for my pcb version.

the other thing that confused me, as i said, was that it came with 2 DILs apparently quite
firmly in place - i'm pretty sure i did not get EIGHT 28pin DIL sockets. though i did get
some more later, so i'm ok for those, -and i think i received more 16pin ones ?
have enough of both now anyway.

at the time i couldn't tell/wondered if the first 2 DIL were already soldered, as they didn't
want to come out, and i didn't want to force them.
i think that's the point where i had to pack things away, and move -and had to shelve
project 'temporarily'.

Re: Late! install of v1.3 hawkmod in ex800

2019-09-03 by domgoold@...

thanks Jason,
yes i had a solder station - unfortunately turned out to be poor quality, and packed up after one
long session desoldering button tacts for a yamaha rm1x >:-( so it was cheap junk after all. might have known
(but only a few hours use ??)

i've been thinking about hot air gun - i'll have to find out what sort, and where to get one where i live (rural), or order.

and have a very nice little angle-poise loupe light found in a bootsale ;-)
(that several people here have tried to get me to dump, as 'junk i'll never use' etc.) (...'people' just don't get it..)

Re: [korgpolyex] Late! install of v1.3 hawkmod in ex800

2019-09-03 by support

I sent you an email direct to you. We need to chat about all this. A phone call is better in this case.

/Mike

On Tue, 2019-09-03 at 17:40 +0000, domgoold@... [korgpolyex] wrote:
 

ok. does rather look like a double-sided board, held up to the light. ;-)
(will upload links to photos as soon as i can)

- it's just that there are holes at every point, and looks like they won't all be used.
the documentation i printed up will have been for the previous pcb version then, and
i haven't seen an updated doc' for my pcb version.

the other thing that confused me, as i said, was that it came with 2 DILs apparently quite
firmly in place - i'm pretty sure i did not get EIGHT 28pin DIL sockets. though i did get
some more later, so i'm ok for those, -and i think i received more 16pin ones ?
have enough of both now anyway.

at the time i couldn't tell/wondered if the first 2 DIL were already soldered, as they didn't
want to come out, and i didn' ;t want to force them.
i think that's the point where i had to pack things away, and move -and had to shelve
project 'temporarily'.