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Spray etcher

Spray etcher

2004-06-16 by cruizzer77

Hi,

I'm thinking about building a spray etcher. This has been discussed
here before, but I haven't found an answer to my questions. I want
to build the centrifugal type so that no pump is needed. Can anyone
tell me how exactly these pick up the fluid at the bottom? Probably
a picture? And the other thing I need to know is what speed is
needed to spin the tube fast enough to spread the fluid.

Regards
Martin

Re: [Homebrew_PCBs] Spray etcher

2004-06-16 by Stefan Trethan

On Wed, 16 Jun 2004 18:24:49 -0000, cruizzer77 <atlantis7@...> wrote:

> Hi,
>
> I'm thinking about building a spray etcher. This has been discussed
> here before, but I haven't found an answer to my questions. I want
> to build the centrifugal type so that no pump is needed. Can anyone
> tell me how exactly these pick up the fluid at the bottom? Probably
> a picture? And the other thing I need to know is what speed is
> needed to spin the tube fast enough to spread the fluid.
>
> Regards
> Martin
>
>

the centrifugal force spews out the fluid through the nozzles, this
creates a void inside
the tube. you need to spin it rather fast i'd say, maybe 5000rpm or so i
would guess.
(assumption based on small units driven by 12V dc motors).

I suggest adding "propeller blades" in the bottom of the tube if the
pressure isn't enough.
you could use the plastic blades of a small fan (pc fan, hairdryer, etc..).

I find the probability of fine, highly corrosive, spray and mist not very
appealing and i can
wait... if i'm in a hurry i pay for it with hydrogen peroxyde.

ST

Re: [Homebrew_PCBs] Spray etcher

2004-06-16 by JanRwl@AOL.COM

In a message dated 6/16/2004 3:33:32 PM Central Standard Time,
atlantis7@... writes:
...so that no pump is needed. Can anyone tell me how exactly these pick up
the fluid at the bottom?<<
is this not an oxymoronic pair of statements? Wouldn't it be a "pump" if it
"picked up the fluid at the bottom"?

Find yourself a discarded-but-working Water-Pic. There's a neat little PUMP
in there which is at least MOSTLY all-plastic, so might do for such a thing.


[Non-text portions of this message have been removed]

Re: Spray etcher

2004-06-17 by ballendo

Hello,

I now you said you didn't want the pump. But I wonder why? A RULE
brand pump for bilge duty in boats is less than 12 bucks, designed
for occasional continuous use, designed for oil, gas, sludge, etc.
and is cheap and easy to replace when/if necessary. Parts washer
pumps from HF are another possibility.

Container, pump, short length of tubing full of holes, problem
solved, under 20 bucks, and likely under 4 hours. Simple, cheap,
reliable, repairable. Works for me.

Why make it harder?

Ballendo

--- In Homebrew_PCBs@yahoogroups.com, JanRwl@A... wrote:
> In a message dated 6/16/2004 3:33:32 PM Central Standard Time,
> atlantis7@g... writes:
> ...so that no pump is needed. Can anyone tell me how exactly these
pick up
> the fluid at the bottom?<<
> is this not an oxymoronic pair of statements? Wouldn't it be
a "pump" if it
> "picked up the fluid at the bottom"?
>
> Find yourself a discarded-but-working Water-Pic. There's a neat
little PUMP
> in there which is at least MOSTLY all-plastic, so might do for such
a thing.
>
>
> [Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: Spray etcher

2004-06-17 by Adam Seychell

I agree with Ballendo,
In regards to amount of hours spent building any spray etching
machine, you will save far more time (and possibly money)trying
to by off the shelf parts, rather than go through the R+D and
construction of an alternative spraying technique. The concept
may look simple, but making your contraption into a practical
work of art is a totally different ball game. Try searching the
Homebrew_PCBs archives, as there was some discussion possible
pumps to use. The brands Shurflo and Flojet come to mind, which
are available from most caravan equipment suppliers. Prices are
on the order of US$50.


Adam

ballendo wrote:

> Hello,
>
> I now you said you didn't want the pump. But I wonder why? A RULE
> brand pump for bilge duty in boats is less than 12 bucks, designed
> for occasional continuous use, designed for oil, gas, sludge, etc.
> and is cheap and easy to replace when/if necessary. Parts washer
> pumps from HF are another possibility.
>
> Container, pump, short length of tubing full of holes, problem
> solved, under 20 bucks, and likely under 4 hours. Simple, cheap,
> reliable, repairable. Works for me.
>
> Why make it harder?
>
> Ballendo
>
> --- In Homebrew_PCBs@yahoogroups.com, JanRwl@A... wrote:
>
>>In a message dated 6/16/2004 3:33:32 PM Central Standard Time,
>>atlantis7@g... writes:
>>...so that no pump is needed. Can anyone tell me how exactly these
>
> pick up
>
>>the fluid at the bottom?<<
>>is this not an oxymoronic pair of statements? Wouldn't it be
>
> a "pump" if it
>
>>"picked up the fluid at the bottom"?
>>
>>Find yourself a discarded-but-working Water-Pic. There's a neat
>
> little PUMP
>
>>in there which is at least MOSTLY all-plastic, so might do for such
>
> a thing.
>
>>

Re: [Homebrew_PCBs] Re: Spray etcher

2004-06-17 by Stefan Trethan

On Thu, 17 Jun 2004 12:02:13 +1000, Adam Seychell
<a_seychell@...> wrote:

> I agree with Ballendo,
> In regards to amount of hours spent building any spray etching
> machine, you will save far more time (and possibly money)trying
> to by off the shelf parts, rather than go through the R+D and
> construction of an alternative spraying technique. The concept
> may look simple, but making your contraption into a practical
> work of art is a totally different ball game. Try searching the
> Homebrew_PCBs archives, as there was some discussion possible
> pumps to use. The brands Shurflo and Flojet come to mind, which
> are available from most caravan equipment suppliers. Prices are
> on the order of US$50.
>
>
> Adam

what i would fear with a pump setup is the fixed position of the nozzles -
how do you get a even etch?

st

Re: [Homebrew_PCBs] Re: Spray etcher

2004-06-17 by Adam Seychell

Stefan Trethan wrote:

> On Thu, 17 Jun 2004 12:02:13 +1000, Adam Seychell
> <a_seychell@...> wrote:
>
>
>>I agree with Ballendo,
>>In regards to amount of hours spent building any spray etching
>>machine, you will save far more time (and possibly money)trying
>>to by off the shelf parts, rather than go through the R+D and
>>construction of an alternative spraying technique. The concept
>>may look simple, but making your contraption into a practical
>>work of art is a totally different ball game. Try searching the
>>Homebrew_PCBs archives, as there was some discussion possible
>>pumps to use. The brands Shurflo and Flojet come to mind, which
>>are available from most caravan equipment suppliers. Prices are
>>on the order of US$50.
>>
>>
>>Adam
>
>
> what i would fear with a pump setup is the fixed position of the nozzles -
> how do you get a even etch?

You wouldn't get a even etch with stationary nozzles. The nozzles
are mounted on a piece of pipe and the pipe can be rotated
about the axis or it can more linearly across the board. The
nozzle pipe can be manually rotated via a shaft exiting the
chamber. I'll post the details of my spray etcher that is
currently in the making.

Here are some early pictures I've taken of the tank during
construction.

The spray etch and copper plating tank unit.
http://members.optusnet.com.au/~eseychell/pictures_of_etching_machine/IMGP1376.jpg

Top view inside the tank, and the spray arm.
http://members.optusnet.com.au/~eseychell/pictures_of_etching_machine/IMGP1378.jpg
http://members.optusnet.com.au/~eseychell/pictures_of_etching_machine/IMGP1379.jpg

some pluming under the tanks
http://members.optusnet.com.au/~eseychell/pictures_of_etching_machine/IMGP1381.jpg

spray test with water
http://members.optusnet.com.au/~eseychell/pictures_of_etching_machine/IMGP1384.jpg
http://members.optusnet.com.au/~eseychell/pictures_of_etching_machine/IMGP1385.jpg

nozzle pressure gauge with water
http://members.optusnet.com.au/~eseychell/pictures_of_etching_machine/IMGP1388.jpg

Example of how the PCB will be mounted during spraying.
http://members.optusnet.com.au/~eseychell/pictures_of_etching_machine/IMGP1392.jpg

Re: [Homebrew_PCBs] Re: Spray etcher

2004-06-17 by Stefan Trethan

>
> Here are some early pictures I've taken of the tank during
> construction.
>
>


That's a nice piece of work...

looking forward to hearing of the results.

st

Re: [Homebrew_PCBs] Re: Spray etcher

2004-06-18 by JanRwl@AOL.COM

In a message dated 6/17/2004 1:21:42 AM Central Standard Time,
stefan_trethan@... writes:
what i would fear with a pump setup is the fixed position of the nozzles -
how do you get a even etch?
Don't spray ETCHANT through the nozzles, but AIR! Bubbles will agitate the
etchant on the surface of the copper VERY nicely, and "all over"!


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: Spray etcher

2004-06-18 by JanRwl@AOL.COM

In a message dated 6/17/2004 1:45:10 AM Central Standard Time,
a_seychell@... writes:
http://members.optusnet.com.au/~eseychell/pictures_of_etching_machine/IMGP1384
.jpg
AH, you do not SUBMERGE your boards in etchant! So my "bubble suggestion" is
irrelevant. Your nice spray method would be super, but this requires a pump
a bit more sophisticated than most home-hobbiests would feel fiscally
appropriate.


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: Spray etcher

2004-06-18 by Adam Seychell

JanRwl@... wrote:
> In a message dated 6/17/2004 1:45:10 AM Central Standard Time,
> a_seychell@... writes:
> http://members.optusnet.com.au/~eseychell/pictures_of_etching_machine/IMGP1384
> ..jpg
> AH, you do not SUBMERGE your boards in etchant! So my "bubble suggestion" is
> irrelevant. Your nice spray method would be super, but this requires a pump
> a bit more sophisticated than most home-hobbiests would feel fiscally
> appropriate.

Yes, it I know from experience it does require a fair bit of work
to make a spray etcher. Obtaining a pump and is not a problem,
nor is the cost. Most of the work is designing/building a sealed
chamber and the mechanism to move the nozzles about. But since
I've gone this far it would be silly to stop now :)
Note, I had to buy a $300 plastic welder to make these tanks,
plus go through a big learning curve working with plastics (PVC).

Adam

Spray etcher

2004-07-21 by cruizzer77

Hi,

I'm currently building my own spray etcher of the rotating
perforated tube type. The most difficult problem is to get the fluid
up that tube. Does anyone know what kind of mechanism commercial
spray etchers like the ones from Bungard use?

Regards
Martin

Re: [Homebrew_PCBs] Spray etcher

2004-07-21 by Stefan Trethan

On Wed, 21 Jul 2004 11:30:08 -0000, cruizzer77 <atlantis7@...> wrote:

> Hi,
>
> I'm currently building my own spray etcher of the rotating
> perforated tube type. The most difficult problem is to get the fluid
> up that tube. Does anyone know what kind of mechanism commercial
> spray etchers like the ones from Bungard use?
>
> Regards
> Martin
>

I think they are just open at the bottom.

My idea was to use a propeller, like a small PC fan wheel
or a model building prop, or maybe out of a hairdryer.
Mount it on the bottom and you are bound to get a lot of fluid
up the tube, even if the speed is lower.


ST

Re: [Homebrew_PCBs] Spray etcher

2004-07-21 by Markus Zingg

>Hi,
>
>I'm currently building my own spray etcher of the rotating
>perforated tube type. The most difficult problem is to get the fluid
>up that tube. Does anyone know what kind of mechanism commercial
>spray etchers like the ones from Bungard use?
>
>Regards
>Martin

The one I have is having a small plate that basically would "close"
the tube but this plate is having three holes in it. Can't tell from
memory wehter these are just holes or if they are drilled with an
angle to form some sort of propeller as Stefan sugested.

IMHO it's not too important as long as some fluid can get in. The
plate moreover seems to serve as a way to even limitt the amount of
fluid that otherwise would go up the tube. The problem here is that
yuo need a surprisingly powerfull motor to drive the tube and I can
imagine that having no plate there would simply make the tube rotate
less quickly leading to a less intense spray effect. These are just
speculations on my end. I never did eny experimenting yet.

Markus

Re: Spray etcher

2004-07-21 by cruizzer77

Thanks for your replies!

I tried the one with the propeller, mounted a small cpu fan
propeller on the bottom of the tube and the upper part of a half-
liter fanta bottle over it to form a kind of funnel. The rotating
direction was correct but there happened _nothing_ when I sped it up
to 5000 turns (I used water to test it). By the way I simply used a
drill with a flexible to drive it. The problem is that I'm using a
KRH M20 electrician's installation tube with an outside diameter of
20mm which is too small to fit any propeller inside. But the idea
with the 3 holes sounds interesting, I imagine that the holes are
drilled with an angle. What diameter does the tube approximately
have?

Regards
Martin



--- In Homebrew_PCBs@yahoogroups.com, Markus Zingg <m.zingg@n...>
wrote:
> >Hi,
> >
> >I'm currently building my own spray etcher of the rotating
> >perforated tube type. The most difficult problem is to get the
fluid
> >up that tube. Does anyone know what kind of mechanism commercial
> >spray etchers like the ones from Bungard use?
> >
> >Regards
> >Martin
>
> The one I have is having a small plate that basically would "close"
> the tube but this plate is having three holes in it. Can't tell
from
> memory wehter these are just holes or if they are drilled with an
> angle to form some sort of propeller as Stefan sugested.
>
> IMHO it's not too important as long as some fluid can get in. The
> plate moreover seems to serve as a way to even limitt the amount of
> fluid that otherwise would go up the tube. The problem here is that
> yuo need a surprisingly powerfull motor to drive the tube and I can
> imagine that having no plate there would simply make the tube
rotate
> less quickly leading to a less intense spray effect. These are just
> speculations on my end. I never did eny experimenting yet.
>
> Markus

Re: [Homebrew_PCBs] Re: Spray etcher

2004-07-21 by Markus Zingg

> What diameter does the tube approximately have?

Out of my memory I'd say ~2.5 - 3 cm. There are obviousely holes
within the tube and they go around it in a spiral form aparently to
smothen the spraying process.

I honestly can't tell at the moment (not at home) wether the holes in
the bottom plate have an angle or not.

Markus

Re: [Homebrew_PCBs] Spray etcher

2004-07-21 by Leon Heller

----- Original Message -----
From: "cruizzer77" <atlantis7@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Wednesday, July 21, 2004 12:30 PM
Subject: [Homebrew_PCBs] Spray etcher


> Hi,
>
> I'm currently building my own spray etcher of the rotating
> perforated tube type. The most difficult problem is to get the fluid
> up that tube. Does anyone know what kind of mechanism commercial
> spray etchers like the ones from Bungard use?

A peristaltic pump might work. It has the advantage that the etchant doesn't
come into contact with any moving parts.

Leon

Re: [Homebrew_PCBs] Re: Spray etcher

2004-07-21 by Stefan Trethan

I'm very suprised the fan dosn't work, i suspect
it has t do with the different density of water/air.
perhaps the water was only thrown outwards, not up.

I believe a 2cm tube is very, very small. you need a lot
of rpm to make such a small tube work. I'd try 5cm with that RPM.

You could try to make it a bit more like a centrifugal pump,
make a "fan" with vertical fins throwing the water out, and then make a
deflector which takes that water and reflects it upwards.
It seems the high density of water lends itself better to use the
centrifugal
force than a normal fan.
But then, every ship has a screw, and i'm really suspicious about your
results.
maybe the water didn't properly reach the fan, you should flood it.
also try removing blades to leave only 3 or so.
You could also use a bent strip of metal for two blades.
(the pc fan probably has a big blocket center area)


ST


On Wed, 21 Jul 2004 13:35:01 -0000, cruizzer77 <atlantis7@...> wrote:

> Thanks for your replies!
>
> I tried the one with the propeller, mounted a small cpu fan
> propeller on the bottom of the tube and the upper part of a half-
> liter fanta bottle over it to form a kind of funnel. The rotating
> direction was correct but there happened _nothing_ when I sped it up
> to 5000 turns (I used water to test it). By the way I simply used a
> drill with a flexible to drive it. The problem is that I'm using a
> KRH M20 electrician's installation tube with an outside diameter of
> 20mm which is too small to fit any propeller inside. But the idea
> with the 3 holes sounds interesting, I imagine that the holes are
> drilled with an angle. What diameter does the tube approximately
> have?
>
> Regards
> Martin

Re: [Homebrew_PCBs] Re: Spray etcher

2004-07-21 by Stefan Trethan

On Wed, 21 Jul 2004 15:45:51 +0200, Markus Zingg <m.zingg@...> wrote:

>> What diameter does the tube approximately have?
>
> Out of my memory I'd say ~2.5 - 3 cm. There are obviousely holes
> within the tube and they go around it in a spiral form aparently to
> smothen the spraying process.
>
> I honestly can't tell at the moment (not at home) wether the holes in
> the bottom plate have an angle or not.
>
> Markus

have you ever measured the speed of the motor?
I got the impression it is a fast one, perhaps 8000 or 10000 rpm?

ST

Re: Spray etcher

2004-07-21 by Dave Mucha

--- In Homebrew_PCBs@yahoogroups.com, "cruizzer77" <atlantis7@g...>
wrote:
> Hi,
>
> I'm currently building my own spray etcher of the rotating
> perforated tube type. The most difficult problem is to get the
fluid
> up that tube. Does anyone know what kind of mechanism commercial
> spray etchers like the ones from Bungard use?
>
> Regards
> Martin

Hi MArtin,

I'm not sure I follow your question. It seems that the rotating wand
would be like a dishwasher spray wand ? it would have many different
holes and they would be angled so the more pressure, the faster it
would spin ?

When you mentioned spinning, the first thing that came to my mind
would be to have a shaft that came out of the enclosure
and that would have a motor on it.

But that would mean a circular spray pattern if the want rotates in a
circle.

dunno what your project looks like.

But, I would be careful about having ANYTHING under pressure that was
NOT in a secondary containment vessle of some sort. If a fitting or
tube were to leak, there should be some means of containing the spray
as well as the fluid.

I would not like any Xenomorph blood on my carpet.

Dave

Re: [Homebrew_PCBs] Spray etcher

2004-07-21 by Stefan Trethan

On Wed, 21 Jul 2004 14:54:13 +0100, Leon Heller <leon_heller@...>
wrote:

> ----- Original Message -----
> From: "cruizzer77" <atlantis7@...>
> To: <Homebrew_PCBs@yahoogroups.com>
> Sent: Wednesday, July 21, 2004 12:30 PM
> Subject: [Homebrew_PCBs] Spray etcher
>
>
>> Hi,
>>
>> I'm currently building my own spray etcher of the rotating
>> perforated tube type. The most difficult problem is to get the fluid
>> up that tube. Does anyone know what kind of mechanism commercial
>> spray etchers like the ones from Bungard use?
>
> A peristaltic pump might work. It has the advantage that the etchant
> doesn't
> come into contact with any moving parts.
>
> Leon
>

None of the "rotating tube" sprayers needs a additional pump,
and it would complicate it a lot (and cost a lot).
I for one am very interested in how to make it work - after all
there are small, working units out there that do work. So it is possible.
(And seems not too hard).
I have no interest now in building a sprayer, because i do not like the
vapor
close to my tools. I'm fine with immersed vertical etching, with mechanical
agitation of the board (motor moving it side to side slowly).
But i have spent some thought about the rotating sprayers, and i am very
interested in why the particular one doesn't work at all.

ST

Re: [Homebrew_PCBs] Re: Spray etcher

2004-07-21 by Stefan Trethan

No, no wands here.
(didn't even know the arm in the dishwasher is a wand, thought a wand is
only
used by wizards ;-) )

a rotating tube, and centrifugal force.
like
<http://www.megauk.com/cgi-bin/mega/lp.pl?page=http://www.megauk.com/spray_etching_machines.php>
<http://www.computronics.com.au/rota-spray/>

ST


> Hi MArtin,
>
> I'm not sure I follow your question. It seems that the rotating wand
> would be like a dishwasher spray wand ? it would have many different
> holes and they would be angled so the more pressure, the faster it
> would spin ?
>
> When you mentioned spinning, the first thing that came to my mind
> would be to have a shaft that came out of the enclosure
> and that would have a motor on it.
>
> But that would mean a circular spray pattern if the want rotates in a
> circle.
>
> dunno what your project looks like.
>
> But, I would be careful about having ANYTHING under pressure that was
> NOT in a secondary containment vessle of some sort. If a fitting or
> tube were to leak, there should be some means of containing the spray
> as well as the fluid.
>
> I would not like any Xenomorph blood on my carpet.
>
> Dave

Re: Spray etcher

2004-07-21 by cruizzer77

Yes these are exactly the machines I had in mind. The Bungard Jet 34
is the archetype of these rotary spray etchers, but of course
detailed pictures are nowhere to be found, they don't want people to
imitate their machines, do they...

Regards
Martin




--- In Homebrew_PCBs@yahoogroups.com, Stefan Trethan
<stefan_trethan@g...> wrote:
>
> No, no wands here.
> (didn't even know the arm in the dishwasher is a wand, thought a
wand is
> only
> used by wizards ;-) )
>
> a rotating tube, and centrifugal force.
> like
> <http://www.megauk.com/cgi-bin/mega/lp.pl?
page=http://www.megauk.com/spray_etching_machines.php>
> <http://www.computronics.com.au/rota-spray/>
>
> ST
>
>
> > Hi MArtin,
> >
> > I'm not sure I follow your question. It seems that the rotating
wand
> > would be like a dishwasher spray wand ? it would have many
different
> > holes and they would be angled so the more pressure, the faster
it
> > would spin ?
> >
> > When you mentioned spinning, the first thing that came to my mind
> > would be to have a shaft that came out of the enclosure
> > and that would have a motor on it.
> >
> > But that would mean a circular spray pattern if the want rotates
in a
> > circle.
> >
> > dunno what your project looks like.
> >
> > But, I would be careful about having ANYTHING under pressure
that was
> > NOT in a secondary containment vessle of some sort. If a
fitting or
> > tube were to leak, there should be some means of containing the
spray
> > as well as the fluid.
> >
> > I would not like any Xenomorph blood on my carpet.
> >
> > Dave

Re: [Homebrew_PCBs] Re: Spray etcher

2004-07-21 by Stefan Trethan

On Wed, 21 Jul 2004 15:01:02 -0000, cruizzer77 <atlantis7@...> wrote:

> Yes these are exactly the machines I had in mind. The Bungard Jet 34
> is the archetype of these rotary spray etchers, but of course
> detailed pictures are nowhere to be found, they don't want people to
> imitate their machines, do they...
>
> Regards
> Martin


I'm convinced the photo i linked to wasn't shot at that angle by accident.
The corner is obstructing view of the tube...

But if one really wants to copy it in large-scale they will simply buy a
unit.
I wonder who has the patent.

How deep did you immerse the bottom end of the tube in liquid?
How many holes have you of which diameter?


ST

Re: [Homebrew_PCBs] Re: Spray etcher

2004-07-21 by Markus Zingg

>I'm convinced the photo i linked to wasn't shot at that angle by accident.
>The corner is obstructing view of the tube...
>
>But if one really wants to copy it in large-scale they will simply buy a
>unit.

Yes and no. It works and I'm sure there are multiple ways to build a
good working unit.

>I wonder who has the patent.

Bungard, but since it dates back to the sixties I figure the patent
protection is meanwhile void. I'm however not experienced, that said I
don't know if a patent is protecting "forever" or if it's only
effective for some years.

Markus

Re: Spray etcher

2004-07-21 by Phil

--- In Homebrew_PCBs@yahoogroups.com, Markus Zingg <m.zingg@n...>
wrote:
>
> Bungard, but since it dates back to the sixties I figure the patent
> protection is meanwhile void. I'm however not experienced, that
said I
> don't know if a patent is protecting "forever" or if it's only
> effective for some years.
>

17 years

Re: [Homebrew_PCBs] Re: Spray etcher

2004-07-21 by Les Newell

The spinning tube system relies on the tube forming part of a
centrifugal pump. The rapidly rotating water is thrown to the outside of
the tube by centrifugal force. You have a low pressure area in the
middle sucking the water in and a high pressure area at the outside
pushing the water out.

If you place a spinning tube in water it will form a pump BUT the water
will take the route of least resistance - straight back out the end of
the tube! What you need to do is stop the water from flowing back out
the tube. If you block the end of the tube apart from a hole in the
centre the water will be sucked up the hole then forced to the outside
of the tube. Now the only place for it to go is upwards. To work for
spray etching you will probably need a fairly large diameter tube
(50mm?) and a reasonable speed.

Les

cruizzer77 wrote:

> Thanks for your replies!
>
> I tried the one with the propeller, mounted a small cpu fan
> propeller on the bottom of the tube and the upper part of a half-
> liter fanta bottle over it to form a kind of funnel. The rotating
> direction was correct but there happened _nothing_ when I sped it up
> to 5000 turns (I used water to test it). By the way I simply used a
> drill with a flexible to drive it. The problem is that I'm using a
> KRH M20 electrician's installation tube with an outside diameter of
> 20mm which is too small to fit any propeller inside. But the idea
> with the 3 holes sounds interesting, I imagine that the holes are
> drilled with an angle. What diameter does the tube approximately
> have?
>
> Regards
> Martin
>
>
>
> --- In Homebrew_PCBs@yahoogroups.com, Markus Zingg <m.zingg@n...>
> wrote:
>
>>>Hi,
>>>
>>>I'm currently building my own spray etcher of the rotating
>>>perforated tube type. The most difficult problem is to get the
>
> fluid
>
>>>up that tube. Does anyone know what kind of mechanism commercial
>>>spray etchers like the ones from Bungard use?
>>>
>>>Regards
>>>Martin
>>
>>The one I have is having a small plate that basically would "close"
>>the tube but this plate is having three holes in it. Can't tell
>
> from
>
>>memory wehter these are just holes or if they are drilled with an
>>angle to form some sort of propeller as Stefan sugested.
>>
>>IMHO it's not too important as long as some fluid can get in. The
>>plate moreover seems to serve as a way to even limitt the amount of
>>fluid that otherwise would go up the tube. The problem here is that
>>yuo need a surprisingly powerfull motor to drive the tube and I can
>>imagine that having no plate there would simply make the tube
>
> rotate
>
>>less quickly leading to a less intense spray effect. These are just
>>speculations on my end. I never did eny experimenting yet.
>>
>>Markus
>
>
>
>
>
> Be sure to visit the group home and check for new Bookmarks and files:
> http://groups.yahoo.com/group/Homebrew_PCBs
> Yahoo! Groups Links
>
>
>
>
>
>

Re: [Homebrew_PCBs] Re: Spray etcher

2004-07-21 by Stefan Trethan

> If you place a spinning tube in water it will form a pump BUT the water
> will take the route of least resistance - straight back out the end of
> the tube! What you need to do is stop the water from flowing back out
> the tube. If you block the end of the tube apart from a hole in the
> centre the water will be sucked up the hole then forced to the outside
> of the tube. Now the only place for it to go is upwards. To work for
> spray etching you will probably need a fairly large diameter tube
> (50mm?) and a reasonable speed.
>
> Les

good point...

i think we didn't catch that one ;-)

thanks

ST

Re: [Homebrew_PCBs] Re: Spray etcher

2004-07-21 by Markus Zingg

> To work for
>spray etching you will probably need a fairly large diameter tube
>(50mm?) and a reasonable speed.

Uhm.. My memory aparently was not that bad. Back home, I measured the
tube of the etcher I have here. The outer diameter is 2.5 cm. The tube
consist of 2mm thik material.

I was wrong with how the drills for the etchant to spray out of the
tube were were made. They are NOT in spiral form. However, I heard
from Mr. Bungard that their system uses a spiral form since it gives a
smother spray effect. The diameter of those small holes is ~1mm.

The three holes at the bottom plate definately do not have an angle,
but the holes are hmmm - don't know the propper english term for this
- wider on the out side. They are 5mm diameter on the inner end and
~9mm on the outer. The three holes are evenly spreaded around the
center and they seem to be centered in the radius of the bottom plate.

Stefan, I can't tell at what RPM the tube is turning since I have no
equipment to measure. It must be fairly high since the tube is
directly driven by a very powerfull motor. The motor is in a plastic
housing and I can't look into it, but I have the impression that it's
one of those parts used with bigger scale electro RC car models. When
running it consumes about 5amps at 12 Volts.

I hope this gives you guys some ideas.

I would like to add that I have one of those Radix etchers. Radix used
to have a very bad reputation and I must say that there were good
reasons for it. However they are now under new management and they
seem to make things now a lot better. Anyways, you can see details of
the etcher under http://www.radixgmbh.de Go to "Hobby Line" and scroll
down. There you see some details of the device (replacement parts)
including the motor unit and the tube.

The disadvantage of their etcher is that the spray is not smoth/even
enough. That said you get a wave kind of pattern on the PCB which is a
bad thing in that you hardly get reproducible results. I think for
through hole hobby work with not too thin tracks etc. it's ok. It's
not sufficient however for SMD kind of work or work with 10mil tracks
etc. Personally I stoped using the device for these reasons. I do
however strongly belive in the principle used and I'm sure it's
possible to manufacture such an etcher which works fine. You can also
see Bungard devices on the very same page if you look under "Pro
Line". I never had a chance to use one of those etchers but they are
said to work really well.

Markus

Re: [Homebrew_PCBs] Re: Spray etcher

2004-07-21 by Adam Seychell

Phil wrote:
> --- In Homebrew_PCBs@yahoogroups.com, Markus Zingg <m.zingg@n...>
> wrote:
>
>>Bungard, but since it dates back to the sixties I figure the patent
>>protection is meanwhile void. I'm however not experienced, that
>
> said I
>
>>don't know if a patent is protecting "forever" or if it's only
>>effective for some years.
>>
>
>
> 17 years
>

we had patent discussion long time ago on this group.
see message
http://groups.yahoo.com/group/Homebrew_PCBs/message/1561

Does the yahoo groups "search archive" feature search the entire hystory
of the messages ? I coulnd't find this message using the yahoo search.
All the messages are stored, but it seems they cannot all be searched. I
had to search for this message from the email folder on my home PC.

Re: Spray etcher -searching the archives

2004-07-22 by Dave Mucha

> Does the yahoo groups "search archive" feature search the entire
hystory
> of the messages ? I coulnd't find this message using the yahoo
search.
> All the messages are stored, but it seems they cannot all be
searched. I
> had to search for this message from the email folder on my home PC.


Yahoo does indeed search on one keyword, but only 250 records at a
time and then reports the results for those 250 posts.

Since your search showed post 1561 and we are on post 6,383 then you
would to hit the NEXT button quite a few times !

searching the archives

2004-07-22 by Adam Seychell

Dave Mucha wrote:
>>Does the yahoo groups "search archive" feature search the entire
>
> hystory
>
>>of the messages ? I coulnd't find this message using the yahoo
>
> search.
>
>>All the messages are stored, but it seems they cannot all be
>
> searched. I
>
>>had to search for this message from the email folder on my home PC.
>
>
>
> Yahoo does indeed search on one keyword, but only 250 records at a
> time and then reports the results for those 250 posts.
>
> Since your search showed post 1561 and we are on post 6,383 then you
> would to hit the NEXT button quite a few times !
>
I first found the message searching my PC email folder, I got the
date of that message , then went to yahoo groups web page and
manually selected messages by # number until I got one close to
the date. Then I could use next/prev buttons to look for exact
the message I was searching.

I don't know why they don't allow full archive searching via the
web site. I didn't have a problems with matching first 250 posts,
it simply didn't find anything with the string I entered. Try
using the search and I bet you cannot get it to show anything in
the year 2003 for example.

Adam

Re: [Homebrew_PCBs] Re: Spray etcher

2004-07-22 by Alexandre Souza

I still cannot get the point of a spray etcher. Someone could direct me
to a site or something I can get more info? I'm really curious about this
one.

Don't remember if I posted here, but here you have something I did using
my tabajara thermal transfer method

www.tabajara-labs.com.br/pinboard/p1.jpg
www.tabajara-labs.com.br/pinboard/p2.jpg

Greetz from Brazil,
Alexandre Souza


---
Outgoing mail is certified Virus Free.
Checked by AVG anti-virus system (http://www.grisoft.com).
Version: 6.0.699 / Virus Database: 456 - Release Date: 05/06/04

Re: [Homebrew_PCBs] Re: Spray etcher

2004-07-22 by Stefan Trethan

On Thu, 22 Jul 2004 07:00:13 -0300, Alexandre Souza
<alexandre-listas@...> wrote:

>
> I still cannot get the point of a spray etcher. Someone could direct
> me
> to a site or something I can get more info? I'm really curious about this
> one.
>



A spray etcher is faster than most other methods, because it uses a lot
of force/agitation. It is basically a set of nozzles spraying etchant
at a board, and the nozzles move so it is distributed evenly.
You get etch times around one minute or even less with it.

If you etch in a bowl the "used" etchant will sit close to the surface of
the PCB, prolonging etch time. you will want to use some sort of agitation
(like moving the board or bubbles) to speed it up. But even with a lot of
agitation you don't get the speed of spray etching. (dunno why)


ST

Re: Spray etcher

2004-07-22 by cruizzer77

Well this is interesting. The original patent paper clearly states
that the etchant is pumped up the tube using a sprial mounted inside
the tube. This sounds reasonable to me but unfortunately will be
close to impossible to fabricate such a spiral. Somebody who has at
least a middle-sized lathe could probably try to turn it out of a
plastic bar, similar to turning a thread. I think I'll try the 3-
hole type next.

Regards
Martin






--- In Homebrew_PCBs@yahoogroups.com, Adam Seychell
<a_seychell@y...> wrote:
> Phil wrote:
> > --- In Homebrew_PCBs@yahoogroups.com, Markus Zingg
<m.zingg@n...>
> > wrote:
> >
> >>Bungard, but since it dates back to the sixties I figure the
patent
> >>protection is meanwhile void. I'm however not experienced, that
> >
> > said I
> >
> >>don't know if a patent is protecting "forever" or if it's only
> >>effective for some years.
> >>
> >
> >
> > 17 years
> >
>
> we had patent discussion long time ago on this group.
> see message
> http://groups.yahoo.com/group/Homebrew_PCBs/message/1561
>
> Does the yahoo groups "search archive" feature search the entire
hystory
> of the messages ? I coulnd't find this message using the yahoo
search.
> All the messages are stored, but it seems they cannot all be
searched. I
> had to search for this message from the email folder on my home PC.

Re: [Homebrew_PCBs] Re: Spray etcher

2004-07-22 by Stefan Trethan

On Thu, 22 Jul 2004 12:33:59 -0000, cruizzer77 <atlantis7@...> wrote:

> Well this is interesting. The original patent paper clearly states
> that the etchant is pumped up the tube using a sprial mounted inside
> the tube. This sounds reasonable to me but unfortunately will be
> close to impossible to fabricate such a spiral. Somebody who has at
> least a middle-sized lathe could probably try to turn it out of a
> plastic bar, similar to turning a thread. I think I'll try the 3-
> hole type next.
>
> Regards
> Martin
>

I believe it should work without the spiral.
What we missed with the pumping thing was only the simple "it will go out
the bottom".
You must restrict the bottom to a lower outer diameter, otherwise
everything you
pump inside the tube goes away the easiest route - straight back out the
bottom.
I'm sure if you put a "washer" on the bottom restricting the inlet to half
the diameter
it will work. the centrifugal force is very strong on the heavy water,
therefore
the pc fan didn't work because back out was still more "energy efficient"
than up.



ST

Re: Spray etcher - spiral

2004-07-22 by Dave Mucha

--- In Homebrew_PCBs@yahoogroups.com, "cruizzer77" <atlantis7@g...>
wrote:
> Well this is interesting. The original patent paper clearly states
> that the etchant is pumped up the tube using a sprial mounted
inside
> the tube. This sounds reasonable to me but unfortunately will be
> close to impossible to fabricate such a spiral. Somebody who has at
> least a middle-sized lathe could probably try to turn it out of a
> plastic bar, similar to turning a thread. I think I'll try the 3-
> hole type next.
>
> Regards
> Martin
>
>
> Actually, sepending on the speed of the twists, or twists per inch,
one can take PVC and just twist it into shape like a wrought iron
railling spindle. Or, one could hand file a part without too much
difficulty.

Dave

Re: Spray etcher- technology of etching

2004-07-22 by Dave Mucha

> A spray etcher is faster than most other methods, because it uses a
lot
> of force/agitation. It is basically a set of nozzles spraying
etchant
> at a board, and the nozzles move so it is distributed evenly.
> You get etch times around one minute or even less with it.
>
> If you etch in a bowl the "used" etchant will sit close to the
surface of
> the PCB, prolonging etch time. you will want to use some sort of
agitation
> (like moving the board or bubbles) to speed it up. But even with a
lot of
> agitation you don't get the speed of spray etching. (dunno why)
>
>
> ST


I think I read about surface tension of the etchant and exposure of
the coppper being different if it was submerged and bubbled and
sprayed. IIRC, spraying acutally allowed the etchant to be removed
down to the copper whereas the think film of etchant with bubbling
never really did.

Dave

Re: [Homebrew_PCBs] Re: Spray etcher - spiral

2004-07-22 by Stefan Trethan

> Actually, sepending on the speed of the twists, or twists per inch,
> one can take PVC and just twist it into shape like a wrought iron
> railling spindle. Or, one could hand file a part without too much
> difficulty.
>
> Dave
>
>

agreed, not too hard to do.

ST

Re: [Homebrew_PCBs] Re: Spray etcher- technology of etching

2004-07-22 by Stefan Trethan

> I think I read about surface tension of the etchant and exposure of
> the coppper being different if it was submerged and bubbled and
> sprayed. IIRC, spraying acutally allowed the etchant to be removed
> down to the copper whereas the think film of etchant with bubbling
> never really did.
>
> Dave
>

must be the cause. moving the board seems to work ok, and it is zero-mist
also.

I wonder what a ultrasonic transducer would cause?
I mean it also rips off the etchant, doesn't it? the question is if the
resist
would survive (anyone having a ultrasonic please put a board with resist
in and tell us).

ST

Re: Spray etcher

2004-07-22 by cruizzer77

Yes that's it! The 3-hole version works basically. I actually did
angle the holes a bit and at 7'000 rpm the water splashed out of the
holes up to about 5 cm from the bottom. The drill I used to drive
cannot spin faster, so it seems as if I needed a high speed motor.
Once this is done I will probably also try a base plate with only
one hole in the middle. Does someone have an idea from what kind
of "everyday device" a motor with a speed range up to 10'000 to
12'000 rpm could be salvaged? I think not even a vacuum cleaner
spins that fast, apart from the fact that those motors are
considerably large. Another problem will be that my bearings in the
condition being will not withstand those high rpms.

Regards
Martin






--- In Homebrew_PCBs@yahoogroups.com, "cruizzer77" <atlantis7@g...>
wrote:
> Well this is interesting. The original patent paper clearly states
> that the etchant is pumped up the tube using a sprial mounted
inside
> the tube. This sounds reasonable to me but unfortunately will be
> close to impossible to fabricate such a spiral. Somebody who has
at
> least a middle-sized lathe could probably try to turn it out of a
> plastic bar, similar to turning a thread. I think I'll try the 3-
> hole type next.
>
> Regards
> Martin
>
>
>
>
>
>
> --- In Homebrew_PCBs@yahoogroups.com, Adam Seychell
> <a_seychell@y...> wrote:
> > Phil wrote:
> > > --- In Homebrew_PCBs@yahoogroups.com, Markus Zingg
> <m.zingg@n...>
> > > wrote:
> > >
> > >>Bungard, but since it dates back to the sixties I figure the
> patent
> > >>protection is meanwhile void. I'm however not experienced,
that
> > >
> > > said I
> > >
> > >>don't know if a patent is protecting "forever" or if it's only
> > >>effective for some years.
> > >>
> > >
> > >
> > > 17 years
> > >
> >
> > we had patent discussion long time ago on this group.
> > see message
> > http://groups.yahoo.com/group/Homebrew_PCBs/message/1561
> >
> > Does the yahoo groups "search archive" feature search the entire
> hystory
> > of the messages ? I coulnd't find this message using the yahoo
> search.
> > All the messages are stored, but it seems they cannot all be
> searched. I
> > had to search for this message from the email folder on my home
PC.

Re: [Homebrew_PCBs] Re: Spray etcher

2004-07-22 by Stefan Trethan

On Thu, 22 Jul 2004 13:36:25 -0000, cruizzer77 <atlantis7@...> wrote:

> Yes that's it! The 3-hole version works basically. I actually did
> angle the holes a bit and at 7'000 rpm the water splashed out of the
> holes up to about 5 cm from the bottom. The drill I used to drive
> cannot spin faster, so it seems as if I needed a high speed motor.
> Once this is done I will probably also try a base plate with only
> one hole in the middle. Does someone have an idea from what kind
> of "everyday device" a motor with a speed range up to 10'000 to
> 12'000 rpm could be salvaged? I think not even a vacuum cleaner
> spins that fast, apart from the fact that those motors are
> considerably large. Another problem will be that my bearings in the
> condition being will not withstand those high rpms.
>
> Regards
> Martin
>

smaller DC motors (like for model building) are build to spin that fast.
For higher
power look at grinders, angle grinders and straight grinders that is.
You have good chances a "universal motor" (the kind with carbon brushes)
is that fast,
where a "squirrel cage" motor without brushes is surely not.
You can also buy a $10 "dremel clone" they have a 12k or so 100W motor on
ball bearings,
basically nothing else.
Model building motors (which in fact are simply small industrial permanent
dc motors
like Johnson and mabuchi makes) can obviously be bought in model building
shops.
(look for "speed" 550 or 600). You can find a 550 or 600 in every battery
handheld
vacuum cleaner.
I'm not sure about other universal motors like big vacuums, or power
drills without
the gearing, but looking at a power drill output and contemplating
the gearing ratio it might well be enough on the motor.

ST

Re: [Homebrew_PCBs] Re: Spray etcher

2004-07-22 by Markus Zingg

On Thu, 22 Jul 2004 12:33:59 -0000, you wrote:

>Well this is interesting. The original patent paper clearly states
>that the etchant is pumped up the tube using a sprial mounted inside
>the tube. This sounds reasonable to me but unfortunately will be
>close to impossible to fabricate such a spiral. Somebody who has at
>least a middle-sized lathe could probably try to turn it out of a
>plastic bar, similar to turning a thread. I think I'll try the 3-
>hole type next.

Guys, no worries, it DOES WORK withouht any spindle of any sort. Just
look at the pictures I provided with the link to Radix in my previous
post. The main problem with the one I have is that IMHO the holes in
the tube are too thik and that there are too few of them.

Unfortunately I'm held too busy but once I have more time I definately
will modify the unit I have (or even build a new one from scratch).

Markus

Re: Spray etcher

2004-07-22 by cruizzer77

I just had a look at the website of a model shop and voila they have
speed 600 motors at reasonable prices. While rc car motors are
incredibly expensive the cheaper motors can be found in the rc plane
section. Speed ratings differ from model to model but are roughly
between 12 and 18 k rpm. I think I'll get one of those.

Regards
Martin




--- In Homebrew_PCBs@yahoogroups.com, Stefan Trethan
<stefan_trethan@g...> wrote:
> On Thu, 22 Jul 2004 13:36:25 -0000, cruizzer77 <atlantis7@g...>
wrote:
>
> > Yes that's it! The 3-hole version works basically. I actually did
> > angle the holes a bit and at 7'000 rpm the water splashed out of
the
> > holes up to about 5 cm from the bottom. The drill I used to drive
> > cannot spin faster, so it seems as if I needed a high speed
motor.
> > Once this is done I will probably also try a base plate with only
> > one hole in the middle. Does someone have an idea from what kind
> > of "everyday device" a motor with a speed range up to 10'000 to
> > 12'000 rpm could be salvaged? I think not even a vacuum cleaner
> > spins that fast, apart from the fact that those motors are
> > considerably large. Another problem will be that my bearings in
the
> > condition being will not withstand those high rpms.
> >
> > Regards
> > Martin
> >
>
> smaller DC motors (like for model building) are build to spin that
fast.
> For higher
> power look at grinders, angle grinders and straight grinders that
is.
> You have good chances a "universal motor" (the kind with carbon
brushes)
> is that fast,
> where a "squirrel cage" motor without brushes is surely not.
> You can also buy a $10 "dremel clone" they have a 12k or so 100W
motor on
> ball bearings,
> basically nothing else.
> Model building motors (which in fact are simply small industrial
permanent
> dc motors
> like Johnson and mabuchi makes) can obviously be bought in model
building
> shops.
> (look for "speed" 550 or 600). You can find a 550 or 600 in every
battery
> handheld
> vacuum cleaner.
> I'm not sure about other universal motors like big vacuums, or
power
> drills without
> the gearing, but looking at a power drill output and contemplating
> the gearing ratio it might well be enough on the motor.
>
> ST

Re: [Homebrew_PCBs] Re: Spray etcher- technology of etching

2004-07-22 by Les Newell

Just make sure your tank is compatible with your etchant - Ferric will
eat stainless!

Les

Stefan Trethan wrote:
>>I think I read about surface tension of the etchant and exposure of
>>the coppper being different if it was submerged and bubbled and
>>sprayed. IIRC, spraying acutally allowed the etchant to be removed
>>down to the copper whereas the think film of etchant with bubbling
>>never really did.
>>
>>Dave
>>
>
>
> must be the cause. moving the board seems to work ok, and it is zero-mist
> also.
>
> I wonder what a ultrasonic transducer would cause?
> I mean it also rips off the etchant, doesn't it? the question is if the
> resist
> would survive (anyone having a ultrasonic please put a board with resist
> in and tell us).
>
> ST
>
>
>
> Be sure to visit the group home and check for new Bookmarks and files:
> http://groups.yahoo.com/group/Homebrew_PCBs
> Yahoo! Groups Links
>
>
>
>
>
>

Re: Spray etcher- technology of etching

2004-07-22 by cruizzer77

Yes everything is made of plastic, both PVC and PP, except some
screws which are A4 stainless which is acid resistant.

Regards
Martin





--- In Homebrew_PCBs@yahoogroups.com, Les Newell <les@l...> wrote:
> Just make sure your tank is compatible with your etchant - Ferric
will
> eat stainless!
>
> Les
>
> Stefan Trethan wrote:
> >>I think I read about surface tension of the etchant and exposure
of
> >>the coppper being different if it was submerged and bubbled and
> >>sprayed. IIRC, spraying acutally allowed the etchant to be
removed
> >>down to the copper whereas the think film of etchant with
bubbling
> >>never really did.
> >>
> >>Dave
> >>
> >
> >
> > must be the cause. moving the board seems to work ok, and it is
zero-mist
> > also.
> >
> > I wonder what a ultrasonic transducer would cause?
> > I mean it also rips off the etchant, doesn't it? the question is
if the
> > resist
> > would survive (anyone having a ultrasonic please put a board
with resist
> > in and tell us).
> >
> > ST
> >
> >
> >
> > Be sure to visit the group home and check for new Bookmarks and
files:
> > http://groups.yahoo.com/group/Homebrew_PCBs
> > Yahoo! Groups Links
> >
> >
> >
> >
> >
> >

Re: [Homebrew_PCBs] Re: Spray etcher- technology of etching

2004-07-22 by Stefan Trethan

On Thu, 22 Jul 2004 16:43:01 -0000, cruizzer77 <atlantis7@...> wrote:

> Yes everything is made of plastic, both PVC and PP, except some
> screws which are A4 stainless which is acid resistant.
>
> Regards
> Martin


You sure the screws are resistant?
I don't know about other etchants but my CuCl loves to eat stainless for
lunch.

ST

Re: Spray etcher- technology of etching

2004-07-23 by cruizzer77

Unfortunately I think you're right. I expected a material labelled
as acid resistant to be resistant enough for etchant. As I can't do
without screws I have to try and get plastic screws, but chances
that I can buy PP, PE or PVC ones are small, these are usually made
from PA which is again only halfways resistant.

Regards
Martin




--- In Homebrew_PCBs@yahoogroups.com, Stefan Trethan
<stefan_trethan@g...> wrote:
> On Thu, 22 Jul 2004 16:43:01 -0000, cruizzer77 <atlantis7@g...>
wrote:
>
> > Yes everything is made of plastic, both PVC and PP, except some
> > screws which are A4 stainless which is acid resistant.
> >
> > Regards
> > Martin
>
>
> You sure the screws are resistant?
> I don't know about other etchants but my CuCl loves to eat
stainless for
> lunch.
>
> ST

Re: [Homebrew_PCBs] Re: Spray etcher- technology of etching

2004-07-23 by Stefan Trethan

On Fri, 23 Jul 2004 08:27:37 -0000, cruizzer77 <atlantis7@...> wrote:

> Unfortunately I think you're right. I expected a material labelled
> as acid resistant to be resistant enough for etchant. As I can't do
> without screws I have to try and get plastic screws, but chances
> that I can buy PP, PE or PVC ones are small, these are usually made
> from PA which is again only halfways resistant.
>
> Regards
> Martin

yea nylon is said to go bad in etchant..

(By the way rubber, like in bike inner tires, is resistant to CuCl, i use
it in my tank as a rubber band.)

When i asked for plastic screws some time ago someone here suggested a US
source
mentioning you can get many types of plastic there.
Perhaps you can find it in the archive by searching for nylon screws.
(By the way back then i finally got my screws by hot-forming them out
of a plastic coathanger and cutting the thread ;-) )

Also try glue or welding where possible, no screws is definitely better.
(plastic screws are a pain, even more so the smaller sizes).

ST

Re: Spray etcher- technology of etching

2004-07-25 by Ben H. Lanmon

> yea nylon is said to go bad in etchant..
>
> (By the way rubber, like in bike inner tires, is resistant to
CuCl, i use
> it in my tank as a rubber band.)
>
> When i asked for plastic screws some time ago someone here
suggested a US
> source
> mentioning you can get many types of plastic there.

I think Nylon breaks down in etchant atleast it is not recommended
for use with Ferric Chloride that I use, not sure about other
etchant types.

There is United States Plastic Corp. they have some Plastic screws
and bolts but not a wide selection I don't think. www.usplastic.com
or just do a search for Plastic Screws or bolts.

Ben

Spray etcher

2012-08-25 by D. Gareth Hughes

According to every website I have looked at, acrylic has good resistance properties to acids and alkalides, and specifically copper chloride and ferric chloride so i cannot see why it would not be safe to use, unless it is the glue used to stick the acrylic sheets together?


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[Non-text portions of this message have been removed]

RE: [Homebrew_PCBs] Spray etcher

2012-08-25 by Tony Smith

> According to every website I have looked at, acrylic has good resistance
> properties to acids and alkalides, and specifically copper chloride and
ferric
> chloride so i cannot see why it would not be safe to use, unless it is the
glue used
> to stick the acrylic sheets together?

Acrylic is welded, not glued. The 'glue' (often acetone or MEK) causes the
surface to melt and bond to each other.

As you say so long as the acid doesn't attack it, the joints won't be a
problem.

Tony

Re: Spray etcher

2012-08-25 by cunningfellow

> D. Gareth Hughes wrote:
>
> According to every website I have looked
> at, acrylic has good resistance properties
> to acids and alkalides, and specifically
> copper chloride and ferric chloride so i
> cannot see why it would not be safe to use,
> unless it is the glue used to stick the
> acrylic sheets together?
>

Is it a problem with peroxide then?

'Cause I had a commercial acrylic bubble
tank that was used for years without problem.
Then after switching to CuCl (regenerated
with 40 weight H2O2) it crazed and went
brittle in about 6 months.

I now used HDPE and PCV and neither have an
issue. Some builds even had ABS parts in them
which I thought would be marginal, but seem
OK.

Re: Spray etcher

2012-08-27 by Tim Gibbs

Hi All,



A possible explanation for the acrylic crazing is a combination of using
H2O2 and heat.

Benzyl peroxide is used as a initiator for the setting reaction in dental
acrylic used in dentures.

Dentures are made using a lost wax casting processes where the denture is
waxed up and then invested in plaster. The mold is warmed up and the wax is
removed. A mixture on partly processed acrylic as a fine powder is mixed
with liquid monomer to form a dough usually with benzyl peroxide as the
initiator. A little heat is applied and the dough polymerises to form the
acrylic.

Patients are advised not use bleach on their dentures.



Cheers

Tim


Is it a problem with peroxide then?

'Cause I had a commercial acrylic bubble
tank that was used for years without problem.
Then after switching to CuCl (regenerated
with 40 weight H2O2) it crazed and went
brittle in about 6 months.





[Non-text portions of this message have been removed]

Re: Spray etcher

2012-08-27 by David

Tim,
I believe you may be correct regarding "peroxide" as this website amongst many;

http://microadvances.com/chemicals1.htm

states acrylics have a limited resistance to Hydrogen Peroxide at 28% concentration, and full resistant to a concentration of 3%, I am sure with prolonged exposure to lower concentrations in a CuCl mix, the degradation effect would be the same. Ferric Chloride on the other hand presents no such problems as far as I can see.


--- In Homebrew_PCBs@yahoogroups.com, "Tim Gibbs" <timgibbs@...> wrote:
>
> Hi All,
>
> A possible explanation for the acrylic crazing is a combination of using
> H2O2 and heat.
>
> Benzyl peroxide is used as a initiator for the setting reaction in dental
> acrylic used in dentures.
>
> Dentures are made using a lost wax casting processes where the denture is
> waxed up and then invested in plaster. The mold is warmed up and the wax is
> removed. A mixture on partly processed acrylic as a fine powder is mixed
> with liquid monomer to form a dough usually with benzyl peroxide as the
> initiator. A little heat is applied and the dough polymerises to form the
> acrylic.
>
> Patients are advised not use bleach on their dentures.
>
>
>
> Cheers
>
> Tim
>
>
> Is it a problem with peroxide then?
>
> 'Cause I had a commercial acrylic bubble
> tank that was used for years without problem.
> Then after switching to CuCl (regenerated
> with 40 weight H2O2) it crazed and went
> brittle in about 6 months.
>
>
>
>
>
> [Non-text portions of this message have been removed]
>