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Cool results with CO2 laser

Cool results with CO2 laser

2009-10-27 by Henry Liu

I was experimenting with my CO2 laser product last night and I did the
following:
1) convert Gerber to DXF
2) cut DXF at 30% laser power on mylar film on top of copperclad
->results in nice mylar cutout of the traces
3) remove excess mylar leaving the traces
4) raster scan at 5% laser power to weld traces to copper without evaporating it

Results were a nicely stuck on piece of plastic trace on the pcb ready
for etching with no surface prep or drying time!

This is the way to do it for large pcbs.  Takes a minute or two by
laser and I can stick any size in their up to 12"x12".

I'll post pics whenever I have the time.

Also these guys sell a nice laser solution for both traces AND Solder
mask: http://www.youtube.com/watch?v=mW1zVyaY_ZU

It comes in tape form (costs a lot more than mylar though) and you
just laser over it and it leaves just the traces.  Apparently it is
rock hard and heat resistant so would form a nice mask.  With
experimentation you could laser the traces, etch it, mask it and then
drill it all with the laser.

Re: [Homebrew_PCBs] Cool results with CO2 laser

2009-10-28 by Andres Hernandez

Hello Henry

looks like a very nice solution, I have seen the videos and  works very good.

Are you sure that you can print the solder mask with those inks (green one) ?.

Can you tell me what is the co2 laser printer“s brand that you have and the price ?

Thank you for your help

Ingeniero Andres F. Hernandez
Pontificia Universidad Javeriana
 
Celular    (300)7825582
Casa       (572) 5572655




________________________________
Show quoted textHide quoted text
From: Henry Liu <henryjliu@...>
To: homebrew_pcbs <Homebrew_PCBs@yahoogroups.com>
Sent: Tue, October 27, 2009 5:27:23 PM
Subject: [Homebrew_PCBs] Cool results with CO2 laser

  
I was experimenting with my CO2 laser product last night and I did the
following:
1) convert Gerber to DXF
2) cut DXF at 30% laser power on mylar film on top of copperclad
->results in nice mylar cutout of the traces
3) remove excess mylar leaving the traces
4) raster scan at 5% laser power to weld traces to copper without evaporating it

Results were a nicely stuck on piece of plastic trace on the pcb ready
for etching with no surface prep or drying time!

This is the way to do it for large pcbs. Takes a minute or two by
laser and I can stick any size in their up to 12"x12".

I'll post pics whenever I have the time.

Also these guys sell a nice laser solution for both traces AND Solder
mask: http://www.youtube. com/watch? v=mW1zVyaY_ ZU

It comes in tape form (costs a lot more than mylar though) and you
just laser over it and it leaves just the traces. Apparently it is
rock hard and heat resistant so would form a nice mask. With
experimentation you could laser the traces, etch it, mask it and then
drill it all with the laser.




      

[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Cool results with CO2 laser

2009-10-28 by Henry Liu

Maybe they offer some other colors but it'll probably be black not green.

It's not terrible at $0.17c/inch but not cheap ($300 a roll)).

They say it's completely fused to the metal and even strong solvents won't
remove it.

I have a 50W CO2 mach3 controlled XY gantry laser.  I'm selling them myself
for around $2000.
On Tue, Oct 27, 2009 at 10:21 PM, Andres Hernandez
<afhernandez79@...>wrote:

>
>
> Hello Henry
>
> looks like a very nice solution, I have seen the videos and  works very
> good.
>
> Are you sure that you can print the solder mask with those inks (green one)
> ?.
>
> Can you tell me what is the co2 laser printer“s brand that you have and the
> price ?
>
> Thank you for your help
>
> Ingeniero Andres F. Hernandez
> Pontificia Universidad Javeriana
>
> Celular    (300)7825582
> Casa       (572) 5572655
>
> ________________________________
> From: Henry Liu <henryjliu@... <henryjliu%40gmail.com>>
> To: homebrew_pcbs <Homebrew_PCBs@yahoogroups.com<Homebrew_PCBs%40yahoogroups.com>
> >
> Sent: Tue, October 27, 2009 5:27:23 PM
> Subject: [Homebrew_PCBs] Cool results with CO2 laser
>
>
>
> I was experimenting with my CO2 laser product last night and I did the
> following:
> 1) convert Gerber to DXF
> 2) cut DXF at 30% laser power on mylar film on top of copperclad
> ->results in nice mylar cutout of the traces
> 3) remove excess mylar leaving the traces
> 4) raster scan at 5% laser power to weld traces to copper without
> evaporating it
>
> Results were a nicely stuck on piece of plastic trace on the pcb ready
> for etching with no surface prep or drying time!
>
> This is the way to do it for large pcbs. Takes a minute or two by
> laser and I can stick any size in their up to 12"x12".
>
> I'll post pics whenever I have the time.
>
> Also these guys sell a nice laser solution for both traces AND Solder
> mask: http://www.youtube. com/watch? v=mW1zVyaY_ ZU
>
> It comes in tape form (costs a lot more than mylar though) and you
> just laser over it and it leaves just the traces. Apparently it is
> rock hard and heat resistant so would form a nice mask. With
> experimentation you could laser the traces, etch it, mask it and then
> drill it all with the laser.
>
> [Non-text portions of this message have been removed]
>
>  
>


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Cool results with CO2 laser

2009-10-28 by Cristian

>
>
>I have a 50W CO2 mach3 controlled XY gantry laser. I'm selling them myself
>for around $2000.

Henry, I'm interested.
May I have some details, please?
Cristian 

[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Cool results with CO2 laser

2009-10-28 by Henry Liu

Keep an key on my website at www.fullspectrumengineering.com

PCBs shipped today and first shipment of lasers is coming in two weeks.  I
designed the control circuitry so feel free to ask any questions :)
H

On Wed, Oct 28, 2009 at 12:10 AM, Cristian <bip@...> wrote:

>
>
>
> >
> >
> >I have a 50W CO2 mach3 controlled XY gantry laser. I'm selling them myself
> >for around $2000.
>
> Henry, I'm interested.
> May I have some details, please?
> Cristian
>
> [Non-text portions of this message have been removed]
>
>  
>


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Cool results with CO2 laser

2009-10-28 by Andres Hernandez

How can you garantee that I can get the best resolution for etching ( less than 1 mil) ?

Less than 1 mil for spacing mainly.

Is possible to print the legends with any kind of white inks ?

Do you sell the whole thing ? SOftware, structure, mechanics, etc ?


 
Ingeniero Andres F. Hernandez
Pontificia Universidad Javeriana
 
Celular    (300)7825582
Casa       (572) 5572655




________________________________
Show quoted textHide quoted text
From: Henry Liu <henryjliu@...>
To: Homebrew_PCBs@yahoogroups.com
Sent: Wed, October 28, 2009 2:43:24 AM
Subject: Re: [Homebrew_PCBs] Cool results with CO2 laser

  
Keep an key on my website at www.fullspectrumeng ineering. com

PCBs shipped today and first shipment of lasers is coming in two weeks. I
designed the control circuitry so feel free to ask any questions :)
H

On Wed, Oct 28, 2009 at 12:10 AM, Cristian <bip@terranet. ro> wrote:

>
>
>
> >
> >
> >I have a 50W CO2 mach3 controlled XY gantry laser. I'm selling them myself
> >for around $2000.
>
> Henry, I'm interested.
> May I have some details, please?
> Cristian
>
> [Non-text portions of this message have been removed]
>
> 
>

[Non-text portions of this message have been removed]





      

[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Cool results with CO2 laser

2009-10-28 by Henry Liu

I really don't guarantee anything other than it arrives in 1 piece.  I use
the laser for lots of things but mostly making stencils out of mylar and
kapton and cutting acrylic.  I sell the whole thing but you need to play
with it to get it right for your application which I don't do application
support other than through my web forum.

Basically for $2000 you get a laser that would otherwise cost you
$8000-10000 from epilog.  Software is through Mach3 and additional firmware
can be opensource for your own modifications.

A CO2 laser has 10micron wavelength = 0.39 mil.  A good quality lens can get
1mil pretty standard.  You will likely need to replace the $50 lens on the
$2000 laser with a $500 or $1000 lens from edmund optics if you want best
possible spot size.  It's pretty easy as it just unscrews and you can pop
another one on there on a standard threaded tube.

That thermark material is pretty sweet.  I talked to the guy and he said it
works fine on copper and is totally solidified.  No solvent will remove it
and it is non conductive and stable to 1200C.  Only way to remove it is to
sandblast it off.  That is the ultimate solder mask.  You can buy it in tape
form and raster scan your image onto the board.  Takes <1 minute.  I got
some samples to try with my laser and will report back.
On Wed, Oct 28, 2009 at 11:19 AM, Andres Hernandez
<afhernandez79@...>wrote:

>
>
> How can you garantee that I can get the best resolution for etching ( less
> than 1 mil) ?
>
> Less than 1 mil for spacing mainly.
>
> Is possible to print the legends with any kind of white inks ?
>
> Do you sell the whole thing ? SOftware, structure, mechanics, etc ?
>
>
>
> Ingeniero Andres F. Hernandez
> Pontificia Universidad Javeriana
>
> Celular    (300)7825582
> Casa       (572) 5572655
>
> ________________________________
> From: Henry Liu <henryjliu@... <henryjliu%40gmail.com>>
> To: Homebrew_PCBs@yahoogroups.com <Homebrew_PCBs%40yahoogroups.com>
> Sent: Wed, October 28, 2009 2:43:24 AM
> Subject: Re: [Homebrew_PCBs] Cool results with CO2 laser
>
>
> Keep an key on my website at www.fullspectrumeng ineering. com
>
>
> PCBs shipped today and first shipment of lasers is coming in two weeks. I
> designed the control circuitry so feel free to ask any questions :)
> H
>
> On Wed, Oct 28, 2009 at 12:10 AM, Cristian <bip@terranet. ro> wrote:
>
> >
> >
> >
> > >
> > >
> > >I have a 50W CO2 mach3 controlled XY gantry laser. I'm selling them
> myself
> > >for around $2000.
> >
> > Henry, I'm interested.
> > May I have some details, please?
> > Cristian
> >
> > [Non-text portions of this message have been removed]
> >
> >
> >
>
> [Non-text portions of this message have been removed]
>
> [Non-text portions of this message have been removed]
>
>  
>


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Cool results with CO2 laser

2009-10-29 by Andres Hernandez

Very interesting stuff:

Can you list me what would I get if I give you the $ 2000?

Can you help me to find out what would cost to build a PCB of 10 cm x 10 cm with the etch and solder mask ?

Because I am concerned about the ink price and if the laser needs to be recharged or something because, the price of one double sided PCB is $11 ($0,11cm2).

Believeme if you garantee that the pricing equals or better I would "kill" to by the laser.
 
Ingeniero Andres F. Hernandez
Pontificia Universidad Javeriana
 
Celular    (300)7825582
Casa       (572) 5572655




________________________________
Show quoted textHide quoted text
From: Henry Liu <henryjliu@...>
To: Homebrew_PCBs@yahoogroups.com
Sent: Wed, October 28, 2009 1:30:51 PM
Subject: Re: [Homebrew_PCBs] Cool results with CO2 laser

  
I really don't guarantee anything other than it arrives in 1 piece. I use
the laser for lots of things but mostly making stencils out of mylar and
kapton and cutting acrylic. I sell the whole thing but you need to play
with it to get it right for your application which I don't do application
support other than through my web forum.

Basically for $2000 you get a laser that would otherwise cost you
$8000-10000 from epilog. Software is through Mach3 and additional firmware
can be opensource for your own modifications.

A CO2 laser has 10micron wavelength = 0.39 mil. A good quality lens can get
1mil pretty standard. You will likely need to replace the $50 lens on the
$2000 laser with a $500 or $1000 lens from edmund optics if you want best
possible spot size. It's pretty easy as it just unscrews and you can pop
another one on there on a standard threaded tube.

That thermark material is pretty sweet. I talked to the guy and he said it
works fine on copper and is totally solidified. No solvent will remove it
and it is non conductive and stable to 1200C. Only way to remove it is to
sandblast it off. That is the ultimate solder mask. You can buy it in tape
form and raster scan your image onto the board. Takes <1 minute. I got
some samples to try with my laser and will report back.
On Wed, Oct 28, 2009 at 11:19 AM, Andres Hernandez
<afhernandez79@ yahoo.com>wrote:

>
>
> How can you garantee that I can get the best resolution for etching ( less
> than 1 mil) ?
>
> Less than 1 mil for spacing mainly.
>
> Is possible to print the legends with any kind of white inks ?
>
> Do you sell the whole thing ? SOftware, structure, mechanics, etc ?
>
>
>
> Ingeniero Andres F. Hernandez
> Pontificia Universidad Javeriana
>
> Celular (300)7825582
> Casa (572) 5572655
>
> ____________ _________ _________ __
> From: Henry Liu <henryjliu@gmail. com <henryjliu%40gmail. com>>
> To: Homebrew_PCBs@ yahoogroups. com <Homebrew_PCBs% 40yahoogroups. com>
> Sent: Wed, October 28, 2009 2:43:24 AM
> Subject: Re: [Homebrew_PCBs] Cool results with CO2 laser
>
>
> Keep an key on my website at www.fullspectrumeng ineering. com
>
>
> PCBs shipped today and first shipment of lasers is coming in two weeks. I
> designed the control circuitry so feel free to ask any questions :)
> H
>
> On Wed, Oct 28, 2009 at 12:10 AM, Cristian <bip@terranet. ro> wrote:
>
> >
> >
> >
> > >
> > >
> > >I have a 50W CO2 mach3 controlled XY gantry laser. I'm selling them
> myself
> > >for around $2000.
> >
> > Henry, I'm interested.
> > May I have some details, please?
> > Cristian
> >
> > [Non-text portions of this message have been removed]
> >
> >
> >
>
> [Non-text portions of this message have been removed]
>
> [Non-text portions of this message have been removed]
>
> 
>

[Non-text portions of this message have been removed]





      

[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Cool results with CO2 laser

2009-10-29 by Andres Hernandez

By the way ...

Do you use skype?

Mine is afhernandez

I would like to chat about everything.

Thanks
 
Ingeniero Andres F. Hernandez
Pontificia Universidad Javeriana
 
Celular    (300)7825582
Casa       (572) 5572655




________________________________
Show quoted textHide quoted text
From: Henry Liu <henryjliu@...>
To: Homebrew_PCBs@yahoogroups.com
Sent: Wed, October 28, 2009 1:30:51 PM
Subject: Re: [Homebrew_PCBs] Cool results with CO2 laser

  
I really don't guarantee anything other than it arrives in 1 piece. I use
the laser for lots of things but mostly making stencils out of mylar and
kapton and cutting acrylic. I sell the whole thing but you need to play
with it to get it right for your application which I don't do application
support other than through my web forum.

Basically for $2000 you get a laser that would otherwise cost you
$8000-10000 from epilog. Software is through Mach3 and additional firmware
can be opensource for your own modifications.

A CO2 laser has 10micron wavelength = 0.39 mil. A good quality lens can get
1mil pretty standard. You will likely need to replace the $50 lens on the
$2000 laser with a $500 or $1000 lens from edmund optics if you want best
possible spot size. It's pretty easy as it just unscrews and you can pop
another one on there on a standard threaded tube.

That thermark material is pretty sweet. I talked to the guy and he said it
works fine on copper and is totally solidified. No solvent will remove it
and it is non conductive and stable to 1200C. Only way to remove it is to
sandblast it off. That is the ultimate solder mask. You can buy it in tape
form and raster scan your image onto the board. Takes <1 minute. I got
some samples to try with my laser and will report back.
On Wed, Oct 28, 2009 at 11:19 AM, Andres Hernandez
<afhernandez79@ yahoo.com>wrote:

>
>
> How can you garantee that I can get the best resolution for etching ( less
> than 1 mil) ?
>
> Less than 1 mil for spacing mainly.
>
> Is possible to print the legends with any kind of white inks ?
>
> Do you sell the whole thing ? SOftware, structure, mechanics, etc ?
>
>
>
> Ingeniero Andres F. Hernandez
> Pontificia Universidad Javeriana
>
> Celular (300)7825582
> Casa (572) 5572655
>
> ____________ _________ _________ __
> From: Henry Liu <henryjliu@gmail. com <henryjliu%40gmail. com>>
> To: Homebrew_PCBs@ yahoogroups. com <Homebrew_PCBs% 40yahoogroups. com>
> Sent: Wed, October 28, 2009 2:43:24 AM
> Subject: Re: [Homebrew_PCBs] Cool results with CO2 laser
>
>
> Keep an key on my website at www.fullspectrumeng ineering. com
>
>
> PCBs shipped today and first shipment of lasers is coming in two weeks. I
> designed the control circuitry so feel free to ask any questions :)
> H
>
> On Wed, Oct 28, 2009 at 12:10 AM, Cristian <bip@terranet. ro> wrote:
>
> >
> >
> >
> > >
> > >
> > >I have a 50W CO2 mach3 controlled XY gantry laser. I'm selling them
> myself
> > >for around $2000.
> >
> > Henry, I'm interested.
> > May I have some details, please?
> > Cristian
> >
> > [Non-text portions of this message have been removed]
> >
> >
> >
>
> [Non-text portions of this message have been removed]
>
> [Non-text portions of this message have been removed]
>
> 
>

[Non-text portions of this message have been removed]





      

[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Cool results with CO2 laser

2009-10-29 by Henry Liu

I'll post some information on my website when it's ready and notify the
group.

$2000 gets you a box that's like a plotter except it's a laser.

The tube is around $300 and lasts about 1000-2000hrs.  That thermark tape
stuff doesn't seem cheap because it's $0.17/sq cm.  But you can buy the
brush on stuff that's $60 and covers 1000 sq/inches on ebay it seems.

I'm really not trying to sell anything by posting my info.  It's just
information that you can go try it on whatever laser you have handy.

I doubt it's cheaper than professionally made pcbs.  The point is you can
have it a few minutes later without much hassle.

If I were making a lot of pcbs, I'd get a UV laser and ablate the copper
directly, drill it and then use the thermark stuff to make the solder mask.
There's videos here: http://www.thermark.com/content/view/120/173/

I ordered a sample and will try it.

On Wed, Oct 28, 2009 at 5:25 PM, Andres Hernandez
<afhernandez79@...>wrote:

>
>
> Very interesting stuff:
>
> Can you list me what would I get if I give you the $ 2000?
>
> Can you help me to find out what would cost to build a PCB of 10 cm x 10 cm
> with the etch and solder mask ?
>
> Because I am concerned about the ink price and if the laser needs to be
> recharged or something because, the price of one double sided PCB is $11
> ($0,11cm2).
>
> Believeme if you garantee that the pricing equals or better I would "kill"
> to by the laser.
>
>
> Ingeniero Andres F. Hernandez
> Pontificia Universidad Javeriana
>
> Celular    (300)7825582
> Casa       (572) 5572655
>
> ________________________________
> From: Henry Liu <henryjliu@... <henryjliu%40gmail.com>>
> To: Homebrew_PCBs@yahoogroups.com <Homebrew_PCBs%40yahoogroups.com>
> Sent: Wed, October 28, 2009 1:30:51 PM
>
> Subject: Re: [Homebrew_PCBs] Cool results with CO2 laser
>
>
> I really don't guarantee anything other than it arrives in 1 piece. I use
> the laser for lots of things but mostly making stencils out of mylar and
> kapton and cutting acrylic. I sell the whole thing but you need to play
> with it to get it right for your application which I don't do application
> support other than through my web forum.
>
> Basically for $2000 you get a laser that would otherwise cost you
> $8000-10000 from epilog. Software is through Mach3 and additional firmware
> can be opensource for your own modifications.
>
> A CO2 laser has 10micron wavelength = 0.39 mil. A good quality lens can get
> 1mil pretty standard. You will likely need to replace the $50 lens on the
> $2000 laser with a $500 or $1000 lens from edmund optics if you want best
> possible spot size. It's pretty easy as it just unscrews and you can pop
> another one on there on a standard threaded tube.
>
> That thermark material is pretty sweet. I talked to the guy and he said it
> works fine on copper and is totally solidified. No solvent will remove it
> and it is non conductive and stable to 1200C. Only way to remove it is to
> sandblast it off. That is the ultimate solder mask. You can buy it in tape
> form and raster scan your image onto the board. Takes <1 minute. I got
> some samples to try with my laser and will report back.
> On Wed, Oct 28, 2009 at 11:19 AM, Andres Hernandez
> <afhernandez79@ yahoo.com>wrote:
>
> >
> >
> > How can you garantee that I can get the best resolution for etching (
> less
> > than 1 mil) ?
> >
> > Less than 1 mil for spacing mainly.
> >
> > Is possible to print the legends with any kind of white inks ?
> >
> > Do you sell the whole thing ? SOftware, structure, mechanics, etc ?
> >
> >
> >
> > Ingeniero Andres F. Hernandez
> > Pontificia Universidad Javeriana
> >
> > Celular (300)7825582
> > Casa (572) 5572655
> >
> > ____________ _________ _________ __
> > From: Henry Liu <henryjliu@gmail. com <henryjliu%40gmail. com>>
> > To: Homebrew_PCBs@ yahoogroups. com <Homebrew_PCBs% 40yahoogroups. com>
>
> > Sent: Wed, October 28, 2009 2:43:24 AM
> > Subject: Re: [Homebrew_PCBs] Cool results with CO2 laser
> >
> >
> > Keep an key on my website at www.fullspectrumeng ineering. com
> >
> >
> > PCBs shipped today and first shipment of lasers is coming in two weeks. I
> > designed the control circuitry so feel free to ask any questions :)
> > H
> >
> > On Wed, Oct 28, 2009 at 12:10 AM, Cristian <bip@terranet. ro> wrote:
> >
> > >
> > >
> > >
> > > >
> > > >
> > > >I have a 50W CO2 mach3 controlled XY gantry laser. I'm selling them
> > myself
> > > >for around $2000.
> > >
> > > Henry, I'm interested.
> > > May I have some details, please?
> > > Cristian
> > >
> > > [Non-text portions of this message have been removed]
> > >
> > >
> > >
> >
> > [Non-text portions of this message have been removed]
> >
> > [Non-text portions of this message have been removed]
> >
> >
> >
>
> [Non-text portions of this message have been removed]
>
> [Non-text portions of this message have been removed]
>
>  
>


[Non-text portions of this message have been removed]

Re: Cool results with CO2 laser

2009-10-29 by javaguy11111

What you describe sounds a lot like the 1000-2000 dollar Chinese laser engravers I see advertised on ebay. 

I have bought things like UV LEDs direct from China and have had not problems.However I would be reluctant to purchase a rather complex piece of equipment without some kind of a more local business presence.


--- In Homebrew_PCBs@yahoogroups.com, Henry Liu <henryjliu@...> wrote:
Show quoted textHide quoted text
>
> I'll post some information on my website when it's ready and notify the
> group.
> 
> $2000 gets you a box that's like a plotter except it's a laser.
> 
> The tube is around $300 and lasts about 1000-2000hrs.  That thermark tape
> stuff doesn't seem cheap because it's $0.17/sq cm.  But you can buy the
> brush on stuff that's $60 and covers 1000 sq/inches on ebay it seems.
> 
> I'm really not trying to sell anything by posting my info.  It's just
> information that you can go try it on whatever laser you have handy.
> 
> I doubt it's cheaper than professionally made pcbs.  The point is you can
> have it a few minutes later without much hassle.
>

Re: [Homebrew_PCBs] Re: Cool results with CO2 laser

2009-10-29 by Henry Liu

I designed and built the electronics for the laser so it's not the same as
the ones you see on ebay and my laser runs mach3.

That said support would be much better.
Cheers,
Henry

On Wed, Oct 28, 2009 at 9:13 PM, javaguy11111 <javaguy11111@...>wrote:

>
>
> What you describe sounds a lot like the 1000-2000 dollar Chinese laser
> engravers I see advertised on ebay.
>
> I have bought things like UV LEDs direct from China and have had not
> problems.However I would be reluctant to purchase a rather complex piece of
> equipment without some kind of a more local business presence.
>
>
> --- In Homebrew_PCBs@yahoogroups.com <Homebrew_PCBs%40yahoogroups.com>,
> Henry Liu <henryjliu@...> wrote:
> >
> > I'll post some information on my website when it's ready and notify the
> > group.
> >
> > $2000 gets you a box that's like a plotter except it's a laser.
> >
> > The tube is around $300 and lasts about 1000-2000hrs. That thermark tape
> > stuff doesn't seem cheap because it's $0.17/sq cm. But you can buy the
> > brush on stuff that's $60 and covers 1000 sq/inches on ebay it seems.
> >
> > I'm really not trying to sell anything by posting my info. It's just
> > information that you can go try it on whatever laser you have handy.
> >
> > I doubt it's cheaper than professionally made pcbs. The point is you can
> > have it a few minutes later without much hassle.
> >
>
>  
>


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: Cool results with CO2 laser

2009-10-29 by Stefan Trethan

This is like the second law of thermodynamics - In the end you will
always end up with thermal transfer ;-)

Anyway, if it is more precise then that's good, but you wrote
initially one has to remove the material between traces after cutting
with the laser. Isn't this weeding very time consuming with complex
boards? Isn't there a danger that the trace material is lifted away
too?

I wonder what would happen if you coated the PCB with toner or
stereolithography powder. Could you burn on the pattern and blow away
the remaining dust?

ST

Re: [Homebrew_PCBs] Cool results with CO2 laser

2009-10-29 by Cristian

At 02:25 AM 10/29/2009, you wrote:
>
>
>Very interesting stuff:
>
>Can you list me what would I get if I give you the $ 2000?

Cheap CO2 laser machine on eBay.
Cristian 

[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: Cool results with CO2 laser

2009-10-29 by Henry Liu

There's been some videos where you can ablate completely black spray paint
with a CO2 laser.

The solder mask stuff is different because there's no way it's coming off.
It's chemically bonded to the copper according to thermark.

On Wed, Oct 28, 2009 at 11:59 PM, Stefan Trethan <stefan_trethan@...>wrote:

>
>
> This is like the second law of thermodynamics - In the end you will
> always end up with thermal transfer ;-)
>
> Anyway, if it is more precise then that's good, but you wrote
> initially one has to remove the material between traces after cutting
> with the laser. Isn't this weeding very time consuming with complex
> boards? Isn't there a danger that the trace material is lifted away
> too?
>
> I wonder what would happen if you coated the PCB with toner or
> stereolithography powder. Could you burn on the pattern and blow away
> the remaining dust?
>
> ST
> 
>


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: Cool results with CO2 laser

2009-10-29 by Henry Liu

I tried it with mylar film as I described previously and that worked but
they were huge lines (>.5mm).  Mostly I was trying to make my stencil and
found the mylar got stuck by accident).

Have you tried using the TherMark as a solder resist?  I think it will work
really well for that as it is supposed to be way harder than epoxy.  I
ordered a sample and will try it with my laser.

I think it might be possible to use the TherMark then sand it off with a
belt grinder but that seems like a hassle.

I still have my inkjet printer kit for doublesided small boards.  All my
components are now SMD so I need the soldermask to prevent runaway solder.

My laser has a belt drive XY gantry.  It is actually pretty heavy duty and
easily mount an inkjet head.

I've been thinking about making a low cost commerical inkjet XY printer for
this purpose but I don't think there's much demand.

HP's developer program is now open to the public with a $1000 licensing fee
so no need to hack anymore and the HP 45 offers a UV curable ink (expensive
at $2-3/mL) through a 3rd party.


On Thu, Oct 29, 2009 at 10:21 AM, Kim Vellore <kimvellore@...>wrote:

>
>
> I have been playing with laser trying to make PCB' but have not come up
> with
> a effective way, the toner transfer seems to be faster and easier than
> laser. CE mark and thermark wont work, because you cant remove the marking
> for solder points. I have tried painting and rastering the paint off but
> the
> problem with burning paint or any other material, it leaves some burnt
> residue which cannot be cleaned off without removing the paint esp. if the
> gap between traces are fine, giving you a jagged edge when etched. I am
> still looking for folks coming out with innovative ideas to make it work. I
>
> have a Epilog TT 45 W laser.
>
> Kim
>
>
> ----- Original Message -----
> From: "Henry Liu" <henryjliu@... <henryjliu%40gmail.com>>
> To: <Homebrew_PCBs@yahoogroups.com <Homebrew_PCBs%40yahoogroups.com>>
> Sent: Wednesday, October 28, 2009 11:36 PM
> Subject: Re: [Homebrew_PCBs] Re: Cool results with CO2 laser
>
> > There's been some videos where you can ablate completely black spray
> paint
> > with a CO2 laser.
> >
> > The solder mask stuff is different because there's no way it's coming
> off.
> > It's chemically bonded to the copper according to thermark.
> >
> > On Wed, Oct 28, 2009 at 11:59 PM, Stefan Trethan
> > <stefan_trethan@... <stefan_trethan%40gmx.at>>wrote:
> >
> >>
> >>
> >> This is like the second law of thermodynamics - In the end you will
> >> always end up with thermal transfer ;-)
> >>
> >> Anyway, if it is more precise then that's good, but you wrote
> >> initially one has to remove the material between traces after cutting
> >> with the laser. Isn't this weeding very time consuming with complex
> >> boards? Isn't there a danger that the trace material is lifted away
> >> too?
> >>
> >> I wonder what would happen if you coated the PCB with toner or
> >> stereolithography powder. Could you burn on the pattern and blow away
> >> the remaining dust?
> >>
> >> ST
> >>
> >>
> >
> >
> > [Non-text portions of this message have been removed]
> >
> >
> >
> > ------------------------------------
>
> >
> > Be sure to visit the group home and check for new Links, Files, and
> > Photos:
> > http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
> >
> >
> >
>
>  
>


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: Cool results with CO2 laser

2009-10-29 by Kim Vellore

I have been playing with laser trying to make PCB' but have not come up with 
a effective way, the toner transfer seems to be faster and easier than 
laser. CE mark and thermark wont work, because you cant remove the marking 
for solder points. I have tried painting and rastering the paint off but the 
problem with burning paint or any other material, it leaves some burnt 
residue which cannot be cleaned off without removing the paint esp. if the 
gap between traces are fine, giving you a jagged edge when etched. I am 
still looking for folks coming out with innovative ideas to make it work. I 
have a Epilog TT  45 W laser.

Kim

----- Original Message ----- 
Show quoted textHide quoted text
From: "Henry Liu" <henryjliu@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Wednesday, October 28, 2009 11:36 PM
Subject: Re: [Homebrew_PCBs] Re: Cool results with CO2 laser


> There's been some videos where you can ablate completely black spray paint
> with a CO2 laser.
>
> The solder mask stuff is different because there's no way it's coming off.
> It's chemically bonded to the copper according to thermark.
>
> On Wed, Oct 28, 2009 at 11:59 PM, Stefan Trethan 
> <stefan_trethan@...>wrote:
>
>>
>>
>> This is like the second law of thermodynamics - In the end you will
>> always end up with thermal transfer ;-)
>>
>> Anyway, if it is more precise then that's good, but you wrote
>> initially one has to remove the material between traces after cutting
>> with the laser. Isn't this weeding very time consuming with complex
>> boards? Isn't there a danger that the trace material is lifted away
>> too?
>>
>> I wonder what would happen if you coated the PCB with toner or
>> stereolithography powder. Could you burn on the pattern and blow away
>> the remaining dust?
>>
>> ST
>>
>>
>
>
> [Non-text portions of this message have been removed]
>
>
>
> ------------------------------------
>
> Be sure to visit the group home and check for new Links, Files, and 
> Photos:
> http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>

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