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Possible to do duroid/alumina substrates at home?

Possible to do duroid/alumina substrates at home?

2006-11-29 by Don

Hi folks. 
Has anybody experimented with some of the more esoteric
pcb materials such as Roger's duriod or Alumina substrates?
Is this kind of work even possible at home?

Thanks
-don

Re: [Homebrew_PCBs] Possible to do duroid/alumina substrates at home?

2006-11-29 by Leon Heller

----- Original Message ----- 
Show quoted textHide quoted text
From: "Don" <dk31415926@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Wednesday, November 29, 2006 3:02 AM
Subject: [Homebrew_PCBs] Possible to do duroid/alumina substrates at home?


> Hi folks. 
> Has anybody experimented with some of the more esoteric
> pcb materials such as Roger's duriod or Alumina substrates?
> Is this kind of work even possible at home?

Some radio amateurs use Duroid for microwave circuits.

Leon

Re: Possible to do duroid/alumina substrates at home?

2006-11-29 by Don

--- In Homebrew_PCBs@yahoogroups.com, "Leon Heller" <leon.heller@...>
wrote:

> 
> Some radio amateurs use Duroid for microwave circuits.
> 

Yep. That's where my interest comes from. I keep seeing directional
couplers on ebay for hundreds of dollars (used) and I know there
is nothing inside but three traces on a board and a few connectors.
I used to work as an R&D tech in a company that made microwave
equipment so I know how to design, tune, and test something like
this. I just don't know how to fab them.

Thanks for the reply Leon.

-don

Re: [Homebrew_PCBs] Re: Possible to do duroid/alumina substrates at home?

2006-11-29 by Leon Heller

----- Original Message ----- 
Show quoted textHide quoted text
From: "Don" <dk31415926@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Wednesday, November 29, 2006 3:01 PM
Subject: [Homebrew_PCBs] Re: Possible to do duroid/alumina substrates at 
home?


> --- In Homebrew_PCBs@yahoogroups.com, "Leon Heller" <leon.heller@...>
> wrote:
>
>>
>> Some radio amateurs use Duroid for microwave circuits.
>>
>
> Yep. That's where my interest comes from. I keep seeing directional
> couplers on ebay for hundreds of dollars (used) and I know there
> is nothing inside but three traces on a board and a few connectors.
> I used to work as an R&D tech in a company that made microwave
> equipment so I know how to design, tune, and test something like
> this. I just don't know how to fab them.

Ordinary FR4 should be OK for a directional coupler up to a couple of GHz. 
The top layer could be cut with a knife and the unwanted copper removed by 
heating with a soldering iron and pulling it off.

Leon

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