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won a plotter on ebay

won a plotter on ebay

2006-11-19 by Lez

Well I have won a new plotter on ebay, its a HP7475A, I have seen
conversions on the web which just consist of cutting a slot in the
plastic so a taller etch resist pen can be put into the pen carosel.

Hopefully this will allow me to make quick and dirty lo-res pcb's for
small circuits that just use to92 transistors 0.1''inch chips in DIP
package etc.

Hopefully printer drivers etc wont be such an issue, never had a
plotter working so dont know how I am supposed to send a BMP to it to
be plotted, do I need some form of conversion software?

All being well by Thursday it should be with me, maybe the cable it
somes with will work the calcomp...(which I think is by far the better
machine by being a true x/y flatbed not a paper shuffler)


--

Lez

Re: [Homebrew_PCBs] won a plotter on ebay

2006-11-19 by Stefan Trethan

On Sun, 19 Nov 2006 22:15:14 +0100, Lez <lez.briddon@...> wrote:

> Well I have won a new plotter on ebay, its a HP7475A, I have seen
> conversions on the web which just consist of cutting a slot in the
> plastic so a taller etch resist pen can be put into the pen carosel.
> Hopefully this will allow me to make quick and dirty lo-res pcb's for
> small circuits that just use to92 transistors 0.1''inch chips in DIP
> package etc.
> Hopefully printer drivers etc wont be such an issue, never had a
> plotter working so dont know how I am supposed to send a BMP to it to
> be plotted, do I need some form of conversion software?
> All being well by Thursday it should be with me, maybe the cable it
> somes with will work the calcomp...(which I think is by far the better
> machine by being a true x/y flatbed not a paper shuffler)


That's the very plotter i tried.
You can find the pinout somewhere on the web, i believe HP.
Just remove the plastic flip cover, no need to cut anything.

Software is a PITA since there are no drivers, you need your graphics in a
vector format, HPGL is used etc..
You can copy them files to the port in a dos box once you have set up the
parameters right.

Do have fun wasting your time ;-)

ST

Re: [Homebrew_PCBs] won a plotter on ebay

2006-11-19 by guja

heh.
it is not true x/y flatbed.
:)




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Re: [Homebrew_PCBs] won a plotter on ebay

2006-11-19 by Stefan Trethan

On Sun, 19 Nov 2006 23:38:18 +0100, guja <guja2001bg@...> wrote:

> heh.
> it is not true x/y flatbed.
> :)


That won't be the problem, it can easily move a sheet of cardboard and a
pcb stuck to it.

If you are gonna stick a full sized pen in it you need to replace the
spring for the holding arm with a stronger one, or inertia will make the
pen wobble around.

ST

Re: [Homebrew_PCBs] won a plotter on ebay

2006-11-20 by Lez

Lol I can see I'm going to have fun over the next week or so with this
new plotter........

One idea that has just comeint my head was to cover the board with a
resist and build a scratching pen from one of the empty pens and a
diamond tip from one of those emergency window hammers you see in
busses / trains etc. can be bought very cheap from one of those $1/£1
shops that seem to spring up here and their.



Vector format, well I know diptrace can export in gerber and dxf, but
I am 'printing' it in bmp and then loading that into a hpgl
conversion, which is freeware with 15 runtimes so the first thing I
have outputted is the current board I am working with to a file, in
both normal and mirroed and outline/outline mirrored.

Odd thing, I also downloaded a hpgl viewer, and this 'file' of hpgl
commands looks just like the board (go figure) but all the other files
I have had from other software (winline etc) DONT view, maybe thats
why my calcomp never plotted, maybe the 'files' are still wrong

I've probably condemend that plotter for no reason other than I dont
have the correctly formatted files it expects to see, oh well, such is
life, one day nearer to the new one arriving...

Re: [Homebrew_PCBs] won a plotter on ebay

2006-11-20 by Leon Heller

----- Original Message -----
From: "Lez" <lez.briddon@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Monday, November 20, 2006 10:57 AM
Subject: Re: [Homebrew_PCBs] won a plotter on ebay


Lol I can see I'm going to have fun over the next week or so with this
new plotter........

One idea that has just comeint my head was to cover the board with a
resist and build a scratching pen from one of the empty pens and a
diamond tip from one of those emergency window hammers you see in
busses / trains etc. can be bought very cheap from one of those $1/£1
shops that seem to spring up here and their.



Vector format, well I know diptrace can export in gerber and dxf, but
I am 'printing' it in bmp and then loading that into a hpgl
conversion, which is freeware with 15 runtimes so the first thing I
have outputted is the current board I am working with to a file, in
both normal and mirroed and outline/outline mirrored.

Odd thing, I also downloaded a hpgl viewer, and this 'file' of hpgl
commands looks just like the board (go figure) but all the other files
I have had from other software (winline etc) DONT view, maybe thats
why my calcomp never plotted, maybe the 'files' are still wrong

If you need a valid HPGL file, I can generate one for you for one of my PCBs
with the Pulsonix software I use.

Leon

Re: [Homebrew_PCBs] won a plotter on ebay

2006-11-20 by Lez

On 20/11/06, Leon Heller <leon.heller@...> wrote:
>
>
>
>
>
>
> ----- Original Message -----
> From: "Lez" <lez.briddon@...>
> To: <Homebrew_PCBs@yahoogroups.com>
> Sent: Monday, November 20, 2006 10:57 AM
> Subject: Re: [Homebrew_PCBs] won a plotter on ebay
>
> Lol I can see I'm going to have fun over the next week or so with this
> new plotter........
>
> One idea that has just comeint my head was to cover the board with a
> resist and build a scratching pen from one of the empty pens and a
> diamond tip from one of those emergency window hammers you see in
> busses / trains etc. can be bought very cheap from one of those $1/£1
> shops that seem to spring up here and their.
>
> Vector format, well I know diptrace can export in gerber and dxf, but
> I am 'printing' it in bmp and then loading that into a hpgl
> conversion, which is freeware with 15 runtimes so the first thing I
> have outputted is the current board I am working with to a file, in
> both normal and mirroed and outline/outline mirrored.
>
> Odd thing, I also downloaded a hpgl viewer, and this 'file' of hpgl
> commands looks just like the board (go figure) but all the other files
> I have had from other software (winline etc) DONT view, maybe thats
> why my calcomp never plotted, maybe the 'files' are still wrong
>
> If you need a valid HPGL file, I can generate one for you for one of my PCBs
> with the Pulsonix software I use.
>
> Leon

Thanks, but with 'ableview' I can now see that I have a valid hpgl,
that I 'made' this morning, but the ones I made last week, are not
valid, they were all made with winline or eagle, which I use to test
the calcomp plotter with its export to calcomp feature, which the
calcomp would not respond to, so maybe I had a working cable and a
duff file.

Problem is I cant find a known good calcomp format file (cpgl, not
hpgl), apparently 'signlab' has a built in calcomp driver, but I cant
afford signlab just to test an old $10 plotter....



Lez

[Homebrew_PCBs] won a plotter on ebay

2006-11-20 by Dan Pickard

Hello,

I don't have a lot of time so I'll make my two cents quick.
I bought a Roland 1100 xy plotter from ebay. I found that Free CirCAD 98 works great with the plotter without any conversion software. I've been trying everything to get good results using all types of pens but I've found that they all suck.

I've also had the idea to coat a board with dykem and use a scratch pen to remove the dykem before etching. To make a long story short it didn't work. It was very hard to remove the dykem between DIP pads and the plotter scratch shows up as low resolution lines with dykem between them. The pens worked better... for me anyway. Good luck.
Dan




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Re: won a plotter on ebay

2006-11-20 by Steve

--- In Homebrew_PCBs@yahoogroups.com, Lez <lez.briddon@...> wrote:
>
> Lol I can see I'm going to have fun over the next week or so with this
> new plotter........
>
> One idea that has just comeint my head was to cover the board with a
> resist and build a scratching pen from one of the empty pens and a
> diamond tip from one of those emergency window hammers you see in
> busses / trains etc. can be bought very cheap from one of those $1/£1
> shops that seem to spring up here and their.

Search the archives for "Scratch and Etch".

Why use an emergency window hammer? You can buy replacement tips in
carbide or diamond tip for metal marking pens. Coat the board with
metal marking fluid, it's a laquer coating. Wait for it to dry
sufficiently or it tears rather than scratches.

Did you get the plotter yet? Did you make sure it's the serial port
version?

Steve Greenfield

Re: [Homebrew_PCBs] won a plotter on ebay

2006-11-20 by Lez

>
> I've also had the idea to coat a board with dykem and use a scratch pen to remove the dykem before etching. To make a long story short it didn't work. It was very hard to remove the dykem between DIP pads and the plotter scratch shows up as low resolution lines with dykem between them. The pens worked better... for me anyway. Good luck.
> Dan

Thanks.

I had thought I might experience 'drag' causing the plot(scratch) to
be erratic so I had decided to get an etch resist pen in ready for
when it comes, I found that I can buy (WHS uk) sharpie's but only in
blue or black, or a twin pack of black and red.

I bought a blue and a black.

I have seen advertised that a staedtler lumocolor (permanent) will
work, but could not find one.

....Just done a quick test, black worked better than blue but looked
like it was a thinne coating(?) and my cheapo 4 for a £/$ cd pens
worked just as well!




Lez

Re: [Homebrew_PCBs] Re: won a plotter on ebay

2006-11-20 by Lez

> Did you get the plotter yet? Did you make sure it's the serial port
> version?
>
> Steve Greenfield

no I paid for it yesterday va paypal so if I'm lucky and he shipped it
today then I should get it thursaday morning, allowing two days etc,
unless he shipped it next day today, then I might have it in the
morning.

Yes it said it was serial and had a cable, thats what sold me on it,
no more cable problems......

I bet its going to have a 25way cable not a 9 pin..

Is it important that its serial ?



Lez

Re: [Homebrew_PCBs] won a plotter on ebay

2006-11-20 by Dan Pickard

I had thought I might experience 'drag' causing the plot(scratch) to
be erratic so I had decided to get an etch resist pen in ready for
when it comes, I found that I can buy (WHS uk) sharpie's but only in
blue or black, or a twin pack of black and red.

I bought a blue and a black.

I have seen advertised that a staedtler lumocolor (permanent) will
work, but could not find one.


I've had no luck with any Sharpie. The lumicolor pen you speek of is the best one I've ever used. It has superior holding strength in acid - but still fails (lifts off pcb) at the end of the etching process before all copper is removed. I haven't tried the lumicolor in FC yet, only sodium persulfate. I felt it would hold up better in persulfate but etching time is increased so it could be a draw(no pun). I'm also going to try the lumicolor in muratic/peroxide acid soon. I've never tried baking the lumicolor before etching. I feel it could help...
Dan


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Re: [Homebrew_PCBs] won a plotter on ebay

2006-11-20 by Stefan Trethan

On Mon, 20 Nov 2006 20:06:52 +0100, Dan Pickard <dlpwebmail@...>
wrote:

>
> I've had no luck with any Sharpie. The lumicolor pen you speek of is the
> best one I've ever used. It has superior holding strength in acid - but
> still fails (lifts off pcb) at the end of the etching process before all
> copper is removed. I haven't tried the lumicolor in FC yet, only sodium
> persulfate. I felt it would hold up better in persulfate but etching
> time is increased so it could be a draw(no pun). I'm also going to try
> the lumicolor in muratic/peroxide acid soon. I've never tried baking the
> lumicolor before etching. I feel it could help...
> Dan


Staedtler specifically formulated some inks for laboratory use to mark
glassware etc.

I think baking helps, but haven't done direct comparisions.

ST

Re: [Homebrew_PCBs] won a plotter on ebay

2006-11-20 by Lez

On 20 Nov 2006 10:21:18 -0500, DJ Delorie <dj@...> wrote:
>
>
>
>
>
>
>
> I wonder if you could mount a dremel tool or dentist's drill on it,
> and just carve away the unwanted copper...

Thats one thing I thought about with the calcomp, as its got strong
motors to cope with the weight of a directly fitted drill or the
stiffness of a flexi drive.

If it had worked.....

The little HP I dont think would be that strong.

But when I get my current project finished, and I now have the first 3
boards done out of 5, I can stop playing with all this TT stuff and
start to build a CNC 'thing'


Lez

Re: [Homebrew_PCBs] won a plotter on ebay

2006-11-20 by Lez

>
> I've had no luck with any Sharpie. The lumicolor pen you speek of is the best one I've ever used. It has superior holding strength in acid - but still fails (lifts off pcb) at the end of



Well I have 2 sharpies here, uk WHS ones, one has a pull off lid, the
other has a push button action, the pull off lid (blue) seems to draw
better, as though the push button one (black) is slightly dryer, but
the etch is better on the black.

Like I said I drew some simple lines and colourd in a square, and did
same test patter with a cheapo cd pen, all three were etched in FE at
room temp and took about 15 minutes, I agitated them during the
process, and kept removing board to hold to light to see if it had
etched.

all worked fine.




Lez

Re: won a plotter on ebay

2006-11-20 by Steve

--- In Homebrew_PCBs@yahoogroups.com, Lez <lez.briddon@...> wrote:
>
> > Did you make sure it's the serial port
> > version?

> Yes it said it was serial and had a cable, thats what sold me on it,
> no more cable problems......
>
> I bet its going to have a 25way cable not a 9 pin..
>
> Is it important that its serial ?

Yes, it'll be 25 pin. You will also need to wire up an adapter as the
pins aren't quite standard.

Yes, it's very important that it be serial. HP plotters also come with
an HP-IB interface, it is almost like SCSI in that it is an 8 bit
parallel bus with addresses for each device. It requires an HP-IB
interface card in your computer. ISA HP-IB cards go for about $150
even used, and $400 for PCI versions.

So yes, it's important that it be serial.

Google for info on the correct cabling for RS232 to HP serial:
http://www.blobulent.com/hp300/FAQ/rossspon/dip.htm

Here's the complete manual scanned at Luberth.com:
<http://www.luberth.com/help/HP_7475_Graphics_plotter_operation_and_interconnection_manual/>

Steve Greenfield

Quoting Re: won a plotter on ebay

2006-11-20 by Steve

Dan, could you change something so your posts come in standard format,
with angle braces at the beginning of all the quoted lines? As it is
now, I can't tell where the quoted message ends and your reply starts.

Thanks,
Steve Greenfield
listowner

--- In Homebrew_PCBs@yahoogroups.com, Dan Pickard <dlpwebmail@...> wrote:
>
>
> I had thought I might experience 'drag' causing the plot(scratch) to
> be erratic so I had decided to get an etch resist pen in ready for
> when it comes, I found that I can buy (WHS uk) sharpie's but only in
> blue or black, or a twin pack of black and red.
>
> I bought a blue and a black.
>
> I have seen advertised that a staedtler lumocolor (permanent) will
> work, but could not find one.
>
>
> I've had no luck with any Sharpie. The lumicolor pen you speek of is
the best one I've ever used. It has superior holding strength in acid
- but still fails (lifts off pcb) at the end of the etching process
before all copper is removed. I haven't tried the lumicolor in FC yet,
only sodium persulfate. I felt it would hold up better in persulfate
but etching time is increased so it could be a draw(no pun). I'm also
going to try the lumicolor in muratic/peroxide acid soon. I've never
tried baking the lumicolor before etching. I feel it could help...
> Dan
>
>
> ---------------------------------
> Sponsored Link
>
> Mortgage rates near 39yr lows. $420,000 Mortgage for $1,399/mo -
Calculate new house payment
>
> [Non-text portions of this message have been removed]
>

Re: [Homebrew_PCBs] Re: won a plotter on ebay

2006-11-20 by Stefan Trethan

On Tue, 21 Nov 2006 00:20:30 +0100, Steve <alienrelics@...> wrote:

> Yes, it'll be 25 pin. You will also need to wire up an adapter as the
> pins aren't quite standard.


I took a DB25 plastic housing and fitted a DB9 conector into the cable end
with the odd wiring inside.
The adapter was screwed to the plotter, and as far as i know must still be
with it. This way i could connect normal cables with correct pinout.

BTW i think i may have been mistaken about the long pens, there might be a
plastic bridge by the pen selector that must be taken out by force.

ST

Re: [Homebrew_PCBs] won a plotter on ebay

2006-11-21 by Cristian

>I am 'printing' it in bmp and then loading that into a hpgl
>conversion, which is freeware with 15 runtimes

Let me know, please, where to find that free converter.
Cristian

Re: won a plotter on ebay

2006-11-21 by Steve

--- In Homebrew_PCBs@yahoogroups.com, "Stefan Trethan"
<stefan_trethan@...> wrote:
>
> On Tue, 21 Nov 2006 00:20:30 +0100, Steve <alienrelics@...> wrote:
>
> > Yes, it'll be 25 pin. You will also need to wire up an adapter as the
> > pins aren't quite standard.
>
>
> I took a DB25 plastic housing and fitted a DB9 conector into the
cable end
> with the odd wiring inside.
> The adapter was screwed to the plotter, and as far as i know must
still be
> with it. This way i could connect normal cables with correct pinout.

I was lucky enough to find about a dozen 25F to 25M jumper adapters in
a thrift store, I just wired one up correctly.

> BTW i think i may have been mistaken about the long pens, there
might be a
> plastic bridge by the pen selector that must be taken out by force.

Yes, there is a bit of the plastic case that must be removed to allow
longer pens.

Steve Greenfield

Re: [Homebrew_PCBs] won a plotter on ebay

2006-11-21 by Hugh Prescott

Just checked my Acad R-10 interface manual

CalComp requires a 3 wire NULL MODEM RS-232 cable with hardware
handshake at both ends

cross connect TX and RX data lines and pin 7 signal ground.

On both cable ends jump pin 4 to 5 and 6 to 8 to 20.

Pin numbers are for 25 pin connctors Google a conversion chart if you
are using a 9 pin.

Hugh


Lez wrote:

>Well I have won a new plotter on ebay, its a HP7475A, I have seen
>conversions on the web which just consist of cutting a slot in the
>plastic so a taller etch resist pen can be put into the pen carosel.
>
>Hopefully this will allow me to make quick and dirty lo-res pcb's for
>small circuits that just use to92 transistors 0.1''inch chips in DIP
>package etc.
>
>Hopefully printer drivers etc wont be such an issue, never had a
>plotter working so dont know how I am supposed to send a BMP to it to
>be plotted, do I need some form of conversion software?
>
>All being well by Thursday it should be with me, maybe the cable it
>somes with will work the calcomp...(which I think is by far the better
>machine by being a true x/y flatbed not a paper shuffler)
>
>
>
>

Re: [Homebrew_PCBs] won a plotter on ebay

2006-11-22 by Lez

>
> cross connect TX and RX data lines and pin 7 signal ground.
>
> On both cable ends jump pin 4 to 5 and 6 to 8 to 20.
>
> Pin numbers are for 25 pin connctors Google a conversion chart if you
> are using a 9 pin.
>
> Hugh
>


Sounds like one of about a dozen variations I tried, I know I had 3
wire no loopback, and 3 wire looped, that seemed most likely, but it
just sits and acts deaf.

Maybe when I have a slow week I'll play with it again, I think its got
much more room for improvement than the HP.
Lez