Vintage Synth Repair

Just a follow up. I nailed down my issue to the Sub-CPU 6805 (IC 13) which sometimes does not boot up the right way. When I reset it by grounding pin 28, everything runs smoothly.
My guess is the condition on power up does not reset the sub-CPU long enough (the 63B03 boots every time; less sensitive? ). That's the best case. The worst case is a defective 6805.
I changed the 10 uF cap of the Initial Clear, but no success. I'll take a chance and change the 4700 uF on the PSU, or simply switch it with my other DX7.

--- In vintagesynthrepair@yahoogroups.com, "alesisfusion8hd" <babouche369@...> wrote:
>
> Thanks man, the tuning procedure is exactly what I was missing. 
> 
> I've cleaned up all the connectors (on main board and sub boards); it didn't solve my issue, but it's a good start. I've also tipped on all chips & components to track any dry joint (I'd this issue on a Kurzweil 1000).
> The issue really resides in the digital part during the init phase. Happily, I've got another DX7, in working condition; I can make some comparisons.
> 
> 
> --- In vintagesynthrepair@yahoogroups.com, "z3sound" <z3sound@> wrote:
> >
> > 
> > hi 
> > there was no complete Service manual for DX7 (first edition)
> > on the internet.but now it is 
> > i just upload the complete  DX-7 first service manual in Files
> > hope it will help......
> > 
> > --- In vintagesynthrepair@yahoogroups.com, Kashayar Dashtdar <vdashtdar@> wrote:
> > >
> > > Hi my friend.
> > > 
> > > Unfortunately there is no complete Service manual for DX7 (first edition)
> > > on the internet.
> > > 
> > > Try these :
> > > 
> > > 1- Replace all the electrolytic capacitors in the power supply board.
> > > 2- Send a fresh sound bank from the PC to the keyboard using a midi
> > > interface.
> > > 
> > > I hope it will make your dx7 work properly.
> > > 
> > > Good luck.
> > > Ciro
> > > 
> > > On Tue, Mar 6, 2012 at 8:49 AM, alesisfusion8hd <babouche369@>wrote:
> > > 
> > > > **
> > > >
> > > >
> > > > Hi group,
> > > >
> > > > I recently bought a first generation DX7 for $ 50. Problem on startup:
> > > > sometimes starts up OK, sometimes keeps looping, sometimes seems OK but
> > > > actually frozen.
> > > > When it starts up OK, I found only garbage in the internal memory, but it
> > > > works with the cartridge. It does not memorize my settings, and main output
> > > > seems dead (headphone OK). I've suspected and replaced the battery cell.
> > > > I was able to run the self tests up to test #5 (analog inputs), but I have
> > > > no foot controller to complete this stage.
> > > > I checked the PSU and the voltage source on the main board (+2.5V, +7.5V
> > > > and +5AV) and everything is OK.
> > > > I suspect a signal is missing on the sub-CPU (6805), or a defective RAM.
> > > > I picked up the schematic and the service manual on Dave Benson's site,
> > > > but it seems to be altered after page 20. All other services manual I found
> > > > on the web has the same issue. Does anyone have a full copy of it?
> > > >
> > > > Thanks,
> > > > François
> > > >
> > > >  
> > > >
> > >
> >
>