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Question about dead polysix

Question about dead polysix

2010-09-05 by pctech333

I have a polysix that I got broken (battery leak) and I have been trying to fix. The board I had was pretty chewed up from the battery, worse than I had seen with others. I tried to fix that to no avail. Eventually I found the polysix clone board that I got and put the parts in, replacing parts I could. I went through the service manual but I cannot get mine to do what it should. It
never worked correctly and works now the same as it did before I replaced the board and I am starting to feel like the processor chip may be bad. Here is what happens:

When I put it on Manual, Test mode and turn Tape Enable on and off I get #4 and #8 lit up no matter what I do

When I hit the reset point on the reset trimmer all lights that should light up

No controls work except buttons on the right, arpeggiator, chorus switch only and attenuation switch, tune knob, volume knob, benders -- none of the other knobs work.



Does anyone have any advice about how I might debug this problem??

Re: [PolySix] Re: Question about dead polysix

2010-11-03 by Andrew Jury

Hi,

Sorry, I must be missing a post here, this isn¹t making any sense. Can you
describe the exactly problem with the 367? I may well be able to help you
with this...

Cheers,
Andy


Show quoted textHide quoted text
On 03/11/2010 15:37, "Paulo" <inocencio66@yahoo.com> wrote:

>
>
>
>
>
> Hi,
>
> I´ve got the exact same problem with an old 367a.
>
> Can someone help, please?
>
>
>
>
>



[Non-text portions of this message have been removed]

Re: Question about dead polysix

2010-11-03 by Paulo

Yeah sorry I realize pctech333 is dealing with an old 367a as well.

Well this Polysix I´m trying to restore had the battery leakage problem, which I repaired following Old Crow´s instructions. I rewired the traces, installed a new nimh battery and new ICs 30 and 31. The programmer now seems to work, but when I try to reset the dac only leds 4 and 8 light up.

This synth had also the other problem from the beginning: none of the pots work, just the switches. For instance, I can select any effects mode, but the speed/intensity doesn´t make any changes. Likewise, vco octave works but pwm doesn´t, and so on.
The exception is MG not working in any way, with the led constantly lit.

I already changed the 4560 chip, which I think is the dac buffer, for a tl072. And ic20 and 21 with LM13700. I don´t have a scope yet, so that´s probably the last ic swap for now. Well, maybe IC6...

There must be some component that´s "traditionally" known for this malfunction. I don´t think it´s the memory nor the CPU. Maybe it´s the DAC?

Cheers,

Paulo




Show quoted textHide quoted text
--- In PolySix@yahoogroups.com, Andrew Jury <andy@...> wrote:
>
> Hi,
>
> Sorry, I must be missing a post here, this isn¹t making any sense. Can you
> describe the exactly problem with the 367? I may well be able to help you
> with this...
>
> Cheers,
> Andy
>
>
> On 03/11/2010 15:37, "Paulo" <inocencio66@...> wrote:
>
> >
> >
> >
> >
> >
> > Hi,
> >
> > I´ve got the exact same problem with an old 367a.
> >
> > Can someone help, please?
> >
> >
> >
> >
> >
>
>
>
> [Non-text portions of this message have been removed]
>

Re: [PolySix] Re: Question about dead polysix

2010-11-03 by Andrew Jury

Hi Paulo,

Yes, afraid to say this is what I used to do when I first started repairing
Polysix. Changing just about every IC in the hope that it would fix the
problem. After the first six or seven you start to realize that these types
of whacky fault are almost exclusively down to o/c tracks. Get yourself a
logic probe and check all the points where the data bus (D00-D07) terminates
and make sure you have pulse trains on these lines. Bet you one or more of
them do not terminate.

You asked if any components are Œtraditionally¹ associated with this type of
problem? Yes, o/c tracks. If this board is causing you real issues and is
severely damaged then I would recommend you seek out the parts and build
yourself a clone. You won¹t regret it.

Cheers,
Andy


Show quoted textHide quoted text
On 03/11/2010 19:13, "Paulo" <inocencio66@yahoo.com> wrote:

>
>
>
>
>
> Yeah sorry I realize pctech333 is dealing with an old 367a as well.
>
> Well this Polysix I´m trying to restore had the battery leakage problem, which
> I repaired following Old Crow´s instructions. I rewired the traces, installed
> a new nimh battery and new ICs 30 and 31. The programmer now seems to work,
> but when I try to reset the dac only leds 4 and 8 light up.
>
> This synth had also the other problem from the beginning: none of the pots
> work, just the switches. For instance, I can select any effects mode, but the
> speed/intensity doesn´t make any changes. Likewise, vco octave works but pwm
> doesn´t, and so on.
> The exception is MG not working in any way, with the led constantly lit.
>
> I already changed the 4560 chip, which I think is the dac buffer, for a tl072.
> And ic20 and 21 with LM13700. I don´t have a scope yet, so that´s probably the
> last ic swap for now. Well, maybe IC6...
>
> There must be some component that´s "traditionally" known for this
> malfunction. I don´t think it´s the memory nor the CPU. Maybe it´s the DAC?
>
> Cheers,
>
> Paulo
>
> --- In PolySix@yahoogroups.com <mailto:PolySix%40yahoogroups.com> , Andrew
> Jury <andy@...> wrote:
>> >
>> > Hi,
>> >
>> > Sorry, I must be missing a post here, this isn¹t making any sense. Can you
>> > describe the exactly problem with the 367? I may well be able to help you
>> > with this...
>> >
>> > Cheers,
>> > Andy
>> >
>> >
>> > On 03/11/2010 15:37, "Paulo" <inocencio66@...> wrote:
>> >
>>> > >
>>> > >
>>> > >
>>> > >
>>> > >
>>> > > Hi,
>>> > >
>>> > > I´ve got the exact same problem with an old 367a.
>>> > >
>>> > > Can someone help, please?
>>> > >
>>> > >
>>> > >
>>> > >
>>> > >
>> >
>> >
>> >
>> > [Non-text portions of this message have been removed]
>> >
>
>
>
>
>



[Non-text portions of this message have been removed]

Re: Question about dead polysix

2010-11-03 by Paulo

Andy,

Many thanks for the wise words, I´ll check the data bus asap.


Show quoted textHide quoted text
--- In PolySix@yahoogroups.com, Andrew Jury <andy@...> wrote:
>
> Hi Paulo,
>
> Yes, afraid to say this is what I used to do when I first started repairing
> Polysix. Changing just about every IC in the hope that it would fix the
> problem. After the first six or seven you start to realize that these types
> of whacky fault are almost exclusively down to o/c tracks. Get yourself a
> logic probe and check all the points where the data bus (D00-D07) terminates
> and make sure you have pulse trains on these lines. Bet you one or more of
> them do not terminate.
>
> You asked if any components are Œtraditionally¹ associated with this type of
> problem? Yes, o/c tracks. If this board is causing you real issues and is
> severely damaged then I would recommend you seek out the parts and build
> yourself a clone. You won¹t regret it.
>
> Cheers,
> Andy
>
>
> On 03/11/2010 19:13, "Paulo" <inocencio66@...> wrote:
>
> >
> >
> >
> >
> >
> > Yeah sorry I realize pctech333 is dealing with an old 367a as well.
> >
> > Well this Polysix I´m trying to restore had the battery leakage problem, which
> > I repaired following Old Crow´s instructions. I rewired the traces, installed
> > a new nimh battery and new ICs 30 and 31. The programmer now seems to work,
> > but when I try to reset the dac only leds 4 and 8 light up.
> >
> > This synth had also the other problem from the beginning: none of the pots
> > work, just the switches. For instance, I can select any effects mode, but the
> > speed/intensity doesn´t make any changes. Likewise, vco octave works but pwm
> > doesn´t, and so on.
> > The exception is MG not working in any way, with the led constantly lit.
> >
> > I already changed the 4560 chip, which I think is the dac buffer, for a tl072.
> > And ic20 and 21 with LM13700. I don´t have a scope yet, so that´s probably the
> > last ic swap for now. Well, maybe IC6...
> >
> > There must be some component that´s "traditionally" known for this
> > malfunction. I don´t think it´s the memory nor the CPU. Maybe it´s the DAC?
> >
> > Cheers,
> >
> > Paulo
> >
> > --- In PolySix@yahoogroups.com <mailto:PolySix%40yahoogroups.com> , Andrew
> > Jury <andy@> wrote:
> >> >
> >> > Hi,
> >> >
> >> > Sorry, I must be missing a post here, this isn¹t making any sense. Can you
> >> > describe the exactly problem with the 367? I may well be able to help you
> >> > with this...
> >> >
> >> > Cheers,
> >> > Andy
> >> >
> >> >
> >> > On 03/11/2010 15:37, "Paulo" <inocencio66@> wrote:
> >> >
> >>> > >
> >>> > >
> >>> > >
> >>> > >
> >>> > >
> >>> > > Hi,
> >>> > >
> >>> > > I´ve got the exact same problem with an old 367a.
> >>> > >
> >>> > > Can someone help, please?
> >>> > >
> >>> > >
> >>> > >
> >>> > >
> >>> > >
> >> >
> >> >
> >> >
> >> > [Non-text portions of this message have been removed]
> >> >
> >
> >
> >
> >
> >
>
>
>
> [Non-text portions of this message have been removed]
>

Re: [PolySix] Re: Question about dead polysix

2010-11-04 by Andrew Jury

Let us know how you get on!

Cheers,
Andy


Show quoted textHide quoted text
On 03/11/2010 22:58, "Paulo" <inocencio66@yahoo.com> wrote:

>
>
>
>
>
> Andy,
>
> Many thanks for the wise words, I´ll check the data bus asap.
>



[Non-text portions of this message have been removed]

Re: Question about dead polysix

2010-11-04 by Paulo

Sure! Should have bought a logic probe a long time ago. This thing is so handy for debugging. Already found IC33 not sending any pulse trains out of pin 4. And no DO3 arriving at pin 9! Must have slipped that one. A continuity test confirmed it. Time for more soldering :) I´ll post the results later.

Cheers!
Paulo

Show quoted textHide quoted text
--- In PolySix@yahoogroups.com, Andrew Jury <andy@...> wrote:
>
> Let us know how you get on!
>
> Cheers,
> Andy

> [Non-text portions of this message have been removed]

Re: [PolySix] Re: Question about dead polysix

2010-11-04 by Andrew Jury

Glad you are making progress! Missing data at the d/a converter won¹t be
helping! Keep on searching!

Cheers,
Andy


Show quoted textHide quoted text
On 04/11/2010 20:20, "Paulo" <inocencio66@yahoo.com> wrote:
>
> Sure! Should have bought a logic probe a long time ago. This thing is so handy
> for debugging. Already found IC33 not sending any pulse trains out of pin 4.
> And no DO3 arriving at pin 9! Must have slipped that one. A continuity test
> confirmed it. Time for more soldering :) I´ll post the results later.
>
> Cheers!
> Paulo
>
> --- In PolySix@yahoogroups.com <mailto:PolySix%40yahoogroups.com> , Andrew
> Jury <andy@...> wrote:
>> >
>> > Let us know how you get on!
>> >
>> > Cheers,
>> > Andy
>



[Non-text portions of this message have been removed]

Re: Question about dead polysix

2010-11-04 by Paulo

Hi Andy,

Guess you´re right. Damn, no luck. Still no data out of pin 4! When trying to adjust the D/A, in Test Mode, the Program LEDs that light up are 4 and 8, and VR6 and 7 don´t do a thing.
In Normal Mode everything works as it should...

Well, my reasoning is that both VR6 and 7 are connected to pin 4 of the DAC, and subsequently I´m not reading anything out of IC27, the buffer, that should go into ICs 18 and 19. These two should "translate" incoming data into continuous voltage control, but there´s nothing arriving at them.
No response from tweaking the continuous controls such as Resonance and Effect Speed is the main problem of this synth.

So what do you think? Maybe this DAC is the real culprit?

Cheers,
Paulo

Re: [PolySix] Re: Question about dead polysix

2010-11-04 by Andrew Jury

HI Paulo,

Just a quick note. Pin 4 is the analogue out of the DAC so you won¹t see any
data there! This will be a varying current which will change according to
what is presented to the data input. A thought... When you are trying to
adjust the DAC do you have the top panel controls set as per the Œnormal¹
settings in the service manual? If you don¹t then you might not be able to
adjust correctly. Can you check?

Cheers,
Andy


Show quoted textHide quoted text
On 04/11/2010 22:05, "Paulo" <inocencio66@yahoo.com> wrote:

>
>
>
>
>
> Hi Andy,
>
> Guess you´re right. Damn, no luck. Still no data out of pin 4! When trying to
> adjust the D/A, in Test Mode, the Program LEDs that light up are 4 and 8, and
> VR6 and 7 don´t do a thing.
> In Normal Mode everything works as it should...
>
> Well, my reasoning is that both VR6 and 7 are connected to pin 4 of the DAC,
> and subsequently I´m not reading anything out of IC27, the buffer, that should
> go into ICs 18 and 19. These two should "translate" incoming data into
> continuous voltage control, but there´s nothing arriving at them.
> No response from tweaking the continuous controls such as Resonance and Effect
> Speed is the main problem of this synth.
>
> So what do you think? Maybe this DAC is the real culprit?
>
> Cheers,
> Paulo
>
>
>
>
>



[Non-text portions of this message have been removed]

Re: Question about dead polysix

2010-11-04 by Paulo

--- In PolySix@yahoogroups.com, Andrew Jury <andy@...> wrote:
>
> HI Paulo,
>
> Just a quick note. Pin 4 is the analogue out of the DAC so you won¹t see any
> data there! This will be a varying current which will change according to
> what is presented to the data input.

Aw I see. Thanks! In the meanwhile I found another broken trace, this time from pin 16 of IC33 to the capacitor. Damn this board is cursed. I´ve been farer from ordering a new one!


> A thought... When you are trying to
> adjust the DAC do you have the top panel controls set as per the Œnormal¹
> settings in the service manual? If you don¹t then you might not be able to
> adjust correctly. Can you check?

Yes, I set the top panel controls as per the service notes. Even EG Intensity at 0, not -5 BTW.

> Cheers,
> Andy

Likewise. Once again many thanks for your help!

Paulo

Show quoted textHide quoted text
>
>
> On 04/11/2010 22:05, "Paulo" <inocencio66@...> wrote:
>
> >
> >
> >
> >
> >
> > Hi Andy,
> >
> > Guess you´re right. Damn, no luck. Still no data out of pin 4! When trying to
> > adjust the D/A, in Test Mode, the Program LEDs that light up are 4 and 8, and
> > VR6 and 7 don´t do a thing.
> > In Normal Mode everything works as it should...
> >
> > Well, my reasoning is that both VR6 and 7 are connected to pin 4 of the DAC,
> > and subsequently I´m not reading anything out of IC27, the buffer, that should
> > go into ICs 18 and 19. These two should "translate" incoming data into
> > continuous voltage control, but there´s nothing arriving at them.
> > No response from tweaking the continuous controls such as Resonance and Effect
> > Speed is the main problem of this synth.
> >
> > So what do you think? Maybe this DAC is the real culprit?
> >
> > Cheers,
> > Paulo
> >
> >
> >
> >
> >
>
>
>
> [Non-text portions of this message have been removed]
>

Re: Question about dead polysix

2010-11-05 by Paulo

So I just took the plunge and bought a clone off Jed.
Until it arrives I´ll still try to fix the old board.
Just hoping it won´t end up as described in message #2678 i.e. new board, same problem.

Maybe the fault is elsewhere. CN10 carries signals related to almost everything that´s failing in this synth. Time to study what happens on the KLM-366B...

Re: [PolySix] Re: Question about dead polysix

2010-11-07 by Andrew Jury

Hi Paulo,

I think considering the hell you are having with the old board you have made
the right move! I have built what must be over 10 of these for various
people and I have never once had problems setting up the d/a convertor. If
you work slowly and methodically through the build you will more than likely
have a working board by the time when you finish. However, don¹t forget
there are two tiny track mods to do which are detailed on Jed¹s site.

Cheers,
Andy


Show quoted textHide quoted text
On 05/11/2010 19:42, "Paulo" <inocencio66@yahoo.com> wrote:
>
> So I just took the plunge and bought a clone off Jed.
> Until it arrives I´ll still try to fix the old board.
> Just hoping it won´t end up as described in message #2678 i.e. new board, same
> problem.
>
> Maybe the fault is elsewhere. CN10 carries signals related to almost
> everything that´s failing in this synth. Time to study what happens on the
> KLM-366B...
>
>
>



[Non-text portions of this message have been removed]

Re: Question about dead polysix

2010-11-08 by Paulo

Hi Andy,

Thanks. The clone will put an end to this nitemare. Not only the traces will obviously be intact, most of the components it will be populated with will be brand new!

Cheers!

Paulo

Show quoted textHide quoted text
--- In PolySix@yahoogroups.com, Andrew Jury <andy@...> wrote:
>
> Hi Paulo,
>
> I think considering the hell you are having with the old board you have made
> the right move! I have built what must be over 10 of these for various
> people and I have never once had problems setting up the d/a convertor. If
> you work slowly and methodically through the build you will more than likely
> have a working board by the time when you finish. However, don¹t forget
> there are two tiny track mods to do which are detailed on Jed¹s site.
>
> Cheers,
> Andy

Re: [PolySix] Re: Question about dead polysix

2010-11-08 by Andrew Jury

I think you made the right choice. Now this option is open there is no point
wasting time hunting down broken tracks. Use the time instead to order the
new parts!

Cheers,
Andy


Show quoted textHide quoted text
On 08/11/2010 12:52, "Paulo" <inocencio66@yahoo.com> wrote:

>
>
>
>
>
> Hi Andy,
>
> Thanks. The clone will put an end to this nitemare. Not only the traces will
> obviously be intact, most of the components it will be populated with will be
> brand new!
>
> Cheers!
>
> Paulo
>



[Non-text portions of this message have been removed]

Re: Question about dead polysix

2010-11-08 by Paulo

Hi Andy,

Been busy sourcing replacement parts at the local market!
Well right now I´m 99,99% certain there aren´t any more broken tracks. Checked and rechecked and have just replaced ICs 18, 19 and 32 and still nothing! As soon as I find a new memory chip it´ll be my last hunch. I can´t adjust the DAC but I´m finding it curious that the Programmer is not storing any changes to the few parameters that still work. What a heck!

Here´s hoping the OP has made some progresses. I´d like to hear about it.

Cheers,

Paulo


Show quoted textHide quoted text
--- In PolySix@yahoogroups.com, Andrew Jury <andy@...> wrote:
>
> I think you made the right choice. Now this option is open there is no point
> wasting time hunting down broken tracks. Use the time instead to order the
> new parts!
>
> Cheers,
> Andy