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Common symptons of battery leakage damage?

Common symptons of battery leakage damage?

2003-01-22 by comraderecords <comraderecords@bigpond.c

Greetings folks. My first post to this marvelous list and I'm hoping
for a bit of info.

I've just bought a Polysix, have opened it up, the battery has
already been removed & there are signs of corrosion. I'm aware of the
instructions at oldcrows.com but I'm just wondering what improvements
I can expect. Neiter my pitchbend or MG wheel are currently working
and many of the knobs and switches aren't working (VCF Cutoff, EG
Intensity, complete EG section, MG section works in VCA MOD only,
PW/PWM & PWM Speed).

I presume some of the chips need replacing but are any of these
problems likely to be associated with battery leakage?

Thanks very much!

Ben.

Re: [PolySix] Common symptons of battery leakage damage?

2003-01-22 by st@rinass.de

I have exactly the same problem. Changing the two 74LS08, the 5514 RAM
(Replacement:2114) and the D/A-Converter below the RAM doesn´t help. I
strongly believe that the 8048 Microcontroller is defect (maybe some
defect I/O-Lines). I´ve taken another 8048 from another old defect board
but the Symptoms were the same. I´ve also taken another Knob Board,
another Cables andandand but that didn´t help too.

The Symptoms on my Polysix are:

All Knobs except Bend, Octave, Loudness, EG Intensity and the Effect
Section doesn´t work. The Programmer is o.k., even Tape-Load and write
works (so seen, but programs won´t be loaded). When the board is
switched into Test mode i hear a sound. In normal operation i also hear
some sounds but they are in manual mode not changeable. The internal
variable Resistors works, but also the MG-Led flushes first slow and
then faster until she´s complete on. My board has also many broken
Traces where i´m not really sure if they all work correctly.

Has anyone the ROM-Code from the 8048 or better: A KLM-367 without
Chips?

Greetings

Stef



"comraderecords <comraderecords@bigpond.com>"
<comraderecords@bigpond.com> schrieb am 22.01.2003, 08:20:08:
> Greetings folks. My first post to this marvelous list and I'm hoping
> for a bit of info.
>
> I've just bought a Polysix, have opened it up, the battery has
> already been removed & there are signs of corrosion. I'm aware of the
> instructions at oldcrows.com but I'm just wondering what improvements
> I can expect. Neiter my pitchbend or MG wheel are currently working
> and many of the knobs and switches aren't working (VCF Cutoff, EG
> Intensity, complete EG section, MG section works in VCA MOD only,
> PW/PWM & PWM Speed).
>
> I presume some of the chips need replacing but are any of these
> problems likely to be associated with battery leakage?
>
> Thanks very much!
>
> Ben.
>
>
> To unsubscribe from this group, send an email to:
> PolySix-unsubscribe@egroups.com
>
> PolySix "Digiest" Page: http://www.acc.umu.se/~amber/Poly6
>
> Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/

Schematics question

2003-01-22 by stefan irinass

Hi,

i strongly believe that on my KLM-367 the _Data_ Line from Connector CN1
is defect and if i do a Traceroute from Pin2 DATA i see that he goes
diretly to pin18 of the 8048=>is this correct? I ask because the wire
ends UNDER the 8048 Socket.

If Pin18 of the 8048 is set to high (damaged or set to output) then it
is clear that no data from the knobs can come into the processor. If i
am right then is the Microcontroller responsible for Knob control and
not the DAC...?!?!?

Greetings

Stef

Re: [PolySix] Common symptons of battery leakage damage?

2003-01-23 by Chromatest Pantsmaker

----- Original Message -----
From: st@rinass.de
Date: Wed, 22 Jan 2003 12:15:56 +0100
To: PolySix@yahoogroups.com
Subject: Re: [PolySix] Common symptons of battery leakage damage?

> I have exactly the same problem. Changing the two 74LS08, the 5514 RAM
> (Replacement:2114) and the D/A-Converter below the RAM doesn´t help. I


the problem could very well not be the chip itself! if the chip is socketed, check for continuity from the socket to wherever the trace goes... or you can trace from the chip pins. I was having a few residual problems with my p6 and they were all attributed to weak traces. I scraped, and soldered new wires/traces and it worked much better afterwards!

good luck!
--
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Re: [PolySix] Common symptons of battery leakage damage?

2003-01-26 by stefan irinass

Thanks but i believe you can forget my Boards, they are -really- destroyed.

But what i found out afterwards, are those A,B and C lines of CN11 on
the KLM-369 which switch the Input sources of the HD14051 and NEC D4051
8 Line analogue multiplexers.

What i believe is: The 8048 Main processor set those lines on KLM 369
and KLM 370. The (1)4051 send back over the DATA line the actual Voltage
of the choosen Variable resistor. The result voltage goes over the DATA
line of CN11 back to KLM-367 and the LM393 comparator.

So if the Main Processor DOES NOT set the Adress lines for the (1)4051
located on KLM 369 and KLM 370, you ill not get back any voltage on DATA
and so the Knobs won´t work! So in fact the 8048 would be responsible
for the defect (or one of those A-B-C-traces).

I thought the 4051 was a A/D-Converter but it is not true, he is
completely analogue. In fact you select on three adress pins of the 4051
a input pin, then he check the voltage which comes from the variable
resistor (cutoff, attack, decay etcpp) and send over DATA the Voltage
back to the LM393 located on the KLM-367.

Too bad that i found it out too late :) Also bad that i have no
schematics....

Greetings

Stef


Chromatest Pantsmaker wrote:

>----- Original Message -----
>From: st@rinass.de
>Date: Wed, 22 Jan 2003 12:15:56 +0100
>To: PolySix@yahoogroups.com
>Subject: Re: [PolySix] Common symptons of battery leakage damage?
>
>
>
>>I have exactly the same problem. Changing the two 74LS08, the 5514 RAM
>>(Replacement:2114) and the D/A-Converter below the RAM doesn´t help. I
>>
>>
>
>
>the problem could very well not be the chip itself! if the chip is socketed, check for continuity from the socket to wherever the trace goes... or you can trace from the chip pins. I was having a few residual problems with my p6 and they were all attributed to weak traces. I scraped, and soldered new wires/traces and it worked much better afterwards!
>
>good luck!
>
>

Re: [PolySix] Common symptons of battery leakage damage?

2003-01-26 by KS

Hello All

The problem probably lies in damaged tracks or pads on the PCB.
I have fixed 3 P6's and all had this problem .
Some were worse than others, but all worked good after fixing the tracks and
pads.
I use 30 awg wire wrap wire to replace the tracks and to go to a pin if the
pad is damaged.
I also believe the P6 schematics are all online.
Check the files section of this group or Old Crows site.
Thanks to old Crow as well.
Because of his site and info on the P6, I decided to purchase my first P6
off of
ebay a couple of years ago,
He documented the main problem of battery corrosion and how to fix it.
Also how to clean the keyboard switches. All my P6's suffered from keyboard
problems as well.
I washed all the keybord PCB as well as the membranes,
I then cleaned each switch contact and dabbed a small amount of caig cleaner
on the pcb traces.
My keyboards have worked fine since.

You need to fix all the tracks and pads first thing.
You need to be patient and deliberate.
Also neat and clean soldering.
Then get a schematic and using a meter measure from pin to pin around all
the
signals coming from the CPU and support chips.
Make sure you have continuity all around.
Use an enlarged copy of the schematic, and with a colored pen or pencil,
color eachline on the schematic from point to point.
When every line and connection is colored, you know for sure all connections
are a-ok.
It is meticulous and slow, but the only sure way to guarantee success.

If all this fails, then you probably have a bad chip or two as well.
When replacing, always use "machined" IC sockets or strips, for the new
chip.
Do not use inferior types as they will present their own problems in the
future.
Also at this point, the use of a scope is highly recommended.
Aside from a decent meter, the scope is the best piece of test equipment to
own.
You'll be able to see all the data , address , interupts, chip selects ,
etc. and see what isn't working.

Luckily, I did not need my scope to fix any of my P6's.

Good luck in your P6 repair.

Thanks
Kim S

----- Original Message -----
From: "stefan irinass" <st@rinass.de>
To: <PolySix@yahoogroups.com>
Sent: Saturday, January 25, 2003 7:02 PM
Subject: Re: [PolySix] Common symptons of battery leakage damage?


> Thanks but i believe you can forget my Boards, they are -really-
destroyed.
>
> But what i found out afterwards, are those A,B and C lines of CN11 on
> the KLM-369 which switch the Input sources of the HD14051 and NEC D4051
> 8 Line analogue multiplexers.
>
> What i believe is: The 8048 Main processor set those lines on KLM 369
> and KLM 370. The (1)4051 send back over the DATA line the actual Voltage
> of the choosen Variable resistor. The result voltage goes over the DATA
> line of CN11 back to KLM-367 and the LM393 comparator.
>
> So if the Main Processor DOES NOT set the Adress lines for the (1)4051
> located on KLM 369 and KLM 370, you ill not get back any voltage on DATA
> and so the Knobs won´t work! So in fact the 8048 would be responsible
> for the defect (or one of those A-B-C-traces).
>
> I thought the 4051 was a A/D-Converter but it is not true, he is
> completely analogue. In fact you select on three adress pins of the 4051
> a input pin, then he check the voltage which comes from the variable
> resistor (cutoff, attack, decay etcpp) and send over DATA the Voltage
> back to the LM393 located on the KLM-367.
>
> Too bad that i found it out too late :) Also bad that i have no
> schematics....
>
> Greetings
>
> Stef
>
>
> Chromatest Pantsmaker wrote:
>
> >----- Original Message -----
> >From: st@rinass.de
> >Date: Wed, 22 Jan 2003 12:15:56 +0100
> >To: PolySix@yahoogroups.com
> >Subject: Re: [PolySix] Common symptons of battery leakage damage?
> >
> >
> >
> >>I have exactly the same problem. Changing the two 74LS08, the 5514 RAM
> >>(Replacement:2114) and the D/A-Converter below the RAM doesn´t help. I
> >>
> >>
> >
> >
> >the problem could very well not be the chip itself! if the chip is
socketed, check for continuity from the socket to wherever the trace goes...
or you can trace from the chip pins. I was having a few residual problems
with my p6 and they were all attributed to weak traces. I scraped, and
soldered new wires/traces and it worked much better afterwards!
> >
> >good luck!
> >
> >
>
>
>
> To unsubscribe from this group, send an email to:
> PolySix-unsubscribe@egroups.com
>
> PolySix "Digiest" Page: http://www.acc.umu.se/~amber/Poly6
>
> Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/
>
>

Re: [PolySix] Common symptons of battery leakage damage?

2003-01-27 by Tony Allgood

Not wanting for you to get too downhearted but it is possible to come up
against a board so badly damaged that you cannot realistically repair
it. I have one here right now. The track corrosion is massive, it even
travelled up the earth wire and onto the pot board and has corroded
several pots too. Yes, I can fix the track corrosion with wire. But the
corrosion has spread into most of the chips on the memory board (and
some on the effects card) and has eaten away the internal connections.
Only chip replacement will do. So far I have replaced half of the chips
and the board is still not working. It is now time to give up on this
approach and the price of the repair (I repair and design synths for a
living) has exceeded the cost of the unit. I guess if you are not paying
for time, you may be able to keep on going until you have replaced every
part on that board.

But what are my alternatives for this one? Well, I could strip it down
and sell it piece by piece. Or wait for someone cleverer than me to come
up with a modern board replacement for the whole memory board.

Regards,

Tony Allgood Penrith, Cumbria, England

Oakley Sound Systems www.oakleysound.com
Modular projects www.oakleysound.com/projects.htm

Re: [PolySix] Common symptons of battery leakage damage?

2003-01-27 by The Old Crow

On Mon, 27 Jan 2003, Tony Allgood wrote:

> and sell it piece by piece. Or wait for someone cleverer than me to come
> up with a modern board replacement for the whole memory board.

I have a 50% artworked KLM-367 replacement layout in my PCB CAD, but I
stopped to consider a dilemma: make the board a direct clone of the
original KLM-367 and use the 8048/8748 CPU and 5514 RAM, or use something
like a PIC16F877 and rewrite the patch manager OS in PICcode. I do not
know how much longer 8748s (EPROM version of the 8048, needed to replace a
dead 8048-345 mask-ROM CPU from a KLM-367) will be available; already I
have to resort to NOS or chip-pulls to get a stock of 8748s or 8749s.

Crow
/**/

Re: [PolySix] Common symptons of battery leakage damage?

2003-01-27 by stefan irinass

Humm....

i´ve also think about to make a replacement Board but why doing it 1:1?
I mean, just use the an ATMEL AVR 8515, he has 32 I/o-Lines, two
internal Tiemers, 8 Kbytes of Flash, 512 Bytes EEPROM and a few
A/D-Comparators. Must be enough. More problematic (for me) is to find
out how the outputs to the Oscillator-Boards working (analogue ,yes, but
in which Voltage Range).

Two AVR´s, a few electronics and that must be enough to replace the old
Board....

Stef




The Old Crow wrote:

>On Mon, 27 Jan 2003, Tony Allgood wrote:
>
>
>
>>and sell it piece by piece. Or wait for someone cleverer than me to come
>>up with a modern board replacement for the whole memory board.
>>
>>
>
> I have a 50% artworked KLM-367 replacement layout in my PCB CAD, but I
>stopped to consider a dilemma: make the board a direct clone of the
>original KLM-367 and use the 8048/8748 CPU and 5514 RAM, or use something
>like a PIC16F877 and rewrite the patch manager OS in PICcode. I do not
>know how much longer 8748s (EPROM version of the 8048, needed to replace a
>dead 8048-345 mask-ROM CPU from a KLM-367) will be available; already I
>have to resort to NOS or chip-pulls to get a stock of 8748s or 8749s.
>
>Crow
>/**/
>
>
>To unsubscribe from this group, send an email to:
>PolySix-unsubscribe@egroups.com
>
>PolySix "Digiest" Page: http://www.acc.umu.se/~amber/Poly6
>
>Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/
>
>
>
>
>

Re: [PolySix] Common symptons of battery leakage damage?

2003-01-28 by Johannes Hausensteiner

Hi there,

I have already (partly) done this based on the work of Ricard Wolf
from Sweden and added MIDI capabilities to the Polysix. I can tell
you that this a *a lot* of work...

Have a look at:
http://analog.no/polysix/index.htm
http://home.swipnet.se/ricard2/p6index.html

Johannes



PolySix@yahoogroups.com wrote:
> Humm....
>
> i´ve also think about to make a replacement Board but why doing it 1:1?
> I mean, just use the an ATMEL AVR 8515, he has 32 I/o-Lines, two
> internal Tiemers, 8 Kbytes of Flash, 512 Bytes EEPROM and a few
> A/D-Comparators. Must be enough. More problematic (for me) is to find
> out how the outputs to the Oscillator-Boards working (analogue ,yes, but
> in which Voltage Range).
>
> Two AVR´s, a few electronics and that must be enough to replace the old
> Board....
>
> Stef
>
>
>
>
> The Old Crow wrote:
>
>
>>>On Mon, 27 Jan 2003, Tony Allgood wrote:
>>>
>>>
>>>
>>>
>>>>and sell it piece by piece. Or wait for someone cleverer than me to come
>>>>up with a modern board replacement for the whole memory board.
>>>>
>>>>
>>>
>>> I have a 50% artworked KLM-367 replacement layout in my PCB CAD, but I
>>>stopped to consider a dilemma: make the board a direct clone of the
>>>original KLM-367 and use the 8048/8748 CPU and 5514 RAM, or use something
>>>like a PIC16F877 and rewrite the patch manager OS in PICcode. I do not
>>>know how much longer 8748s (EPROM version of the 8048, needed to replace a
>>>dead 8048-345 mask-ROM CPU from a KLM-367) will be available; already I
>>>have to resort to NOS or chip-pulls to get a stock of 8748s or 8749s.
>>>
>>>Crow
>>>/**/
>>>
>>>
>>>To unsubscribe from this group, send an email to:
>>>PolySix-unsubscribe@egroups.com
>>>
>>>PolySix "Digiest" Page: http://www.acc.umu.se/~amber/Poly6
>>>
>>>Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/
>>>
>>>
>>>
>>>
>>>
>>
>
>
>
> To unsubscribe from this group, send an email to:
> PolySix-unsubscribe@egroups.com
>
> PolySix "Digiest" Page: http://www.acc.umu.se/~amber/Poly6
>
> Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/
>
>
>
> .
>