Hello, I've just repaired my second polysix and third KLM-367 and I thought I'd share my latest findings. I did the usual IC replacements, including the 40 pin IC socket and a lot of board cleanup with alcohol but I've noticed that it seems tricky to make the surface of the board totally non-conductive after the battery has leaked and soaked in. This seems to show itself as really strange crosstalk between traces. The digital side of things seems to cope with this but one thing had been bugging me. I could never get a totally steady note, there was always a bit of glitchy FM creeping in. I isolated it to the VCO Mod mixer IC8, but couldn't see how it was getting there. In the end I lifted R9, put in a new local C43 and used hook-up wire to get to the control panel connector. No more wobbly oscillators! The bad FM must've been coming from digital signals getting mixed into the trace that ran under the former home of the battery, past the 4011s and eventually to the other edge of the board. This track is relatively hi-z, so it's vulnerable to that kind of thing. Now I know why Old Crow removes the suspect traces entirely, once the battery has leaked you can't rely on them to do anything they were designed to do *even if they test for continuity properly* -- philb
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unsteady/impure pitch after battery leakage
2007-10-12 by synx508
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