It sounds like there would be no problem getting the two to talk with each other.
Right now I have a standard 31250 8bit 1 stop bit non parity serial port to receive MIDI.
Its Rx only right now, but I can add Tx in if needed.
I can change that baud rate with one value change.
I figure if you can Rx/Tx MIDI, then there should be no problem passing on MIDI notes and CC's.
And custom codes should be easy too.
I would think keeping it as simple as possible would be best.
If you replace the entire board in the Poly800, I dont think that would be a popular Option. May as well buy another synth.. unless I am missing something.
The Poly just isnt that great a set of keys IMO and no velocity.
But to make it something unique, utilizes that analog filter.. I think that would garner attention.
I thought I would also mention, I have access at work to make custom enclosures.
The pics attached show a couple small simple enclosures used for aircraft electronics we build. Also is a pic of the grimy shop the equipment is in.
I spoke with one of the fellas that knows how to use the metalwork machines and he said he could take a look at what I envision as a rack unit to put Poly/Ex boards inside with the Jack ports on the back and LCD screen/pots/encoders/buttons for the front.
I'm not sure what costs would be, but I could look into it.
Just something to think about...
I'm going to get some tinkering going again tonight. Hopefully get Pitch Bend working.
TTYL
/Blaine