Yahoo Groups archive

Cgs synth

Index last updated: 2026-04-28 23:16 UTC

Thread

CGS85 Bottom Channel Problem

CGS85 Bottom Channel Problem

2018-05-15 by richs19

I'm troubleshooting a CGS85. I was going through the calibration procedure and the first two channels worked fine. I was using an input of 4.2V and was able to calibrate the outputs to match the inputs.


When I got to the third (the bottom on the wiring diagram - furthest from the power connector) the output voltage could not be raised above 1.2V. Even more strangely is that when I measure the input voltage when the 1/4" jack is inserted in the input socket, the voltage drops to .38 Volts.


It's like there's something in that section of the circuit causing a problem with the actual input signal. All the other channels work fine. I'm comparing the module to a working CGS85 built earlier and all of its inputs match its outputs.


I've re-flowed the solder. No connections look bad and I can't find any obvious bridge solders or wiring faults.


Any suggestions would be greatly appreciated!

Re: CGS85 Bottom Channel Problem

2018-05-15 by Ken Stone

Check for diodes that are in backwards would be my first guess. If your chips are in sockets, swap the "bad" one to the working unit and see if it works correctly. Check your other component values. If it is none of those, have a very close look at the PCB itself, to see if there are any shorts hidden under the solder mask. It is VERY rare, but does happen occasionally.

Ken
Show quoted textHide quoted text
On Wed, May 16, 2018 at 4:11 AM, richs19@... [cgs_synth] <cgs_synth@yahoogroups.com> wrote:

I'm troubleshooting a CGS85. I was going through the calibration procedure and the first two channels worked fine. I was using an input of 4.2V and was able to calibrate the outputs to match the inputs.


When I got to the third (the bottom on the wiring diagram - furthest from the power connector) the output voltage could not be raised above 1.2V. Even more strangely is that when I measure the input voltage when the 1/4" jack is inserted in the input socket, the voltage drops to .38 Volts.


It's like there's something in that section of the circuit causing a problem with the actual input signal. All the other channels work fine. I'm comparing the module to a working CGS85 built earlier and all of its inputs match its outputs.


I've re-flowed the solder. No connections look bad and I can't find any obvious bridge solders or wiring faults.


Any suggestions would be greatly appreciated!




--
Ken Stone otherunicorn@...
Modular Synth PCBs for sale <http://www.cgs.synth.net/>

Re: CGS85 Bottom Channel Problem

2018-05-16 by richs19

Thanks for your reply Ken. I’ve triple checked the orientation of the diodes against the PCB and against the working module. Ditto for the other components. I swapped the LM3900 with the same results. I can’t see any obvious error although it’s obvious I’ve made one.

I took some measurements;


4.2 vDC (C3) IN













No Input


4.2V Input










#001
#004

#001
#004

IN Top
0.088
0.100

4.2
4.2

OUT DC Top
0.792
0.786

4.2
4.2

IN Middle
0.100
0.040

4.2
4.2

OUT DC Middle
0.803
0.794

4.2
4.2

IN Bottom
0.060
0.006

4.2
0.37

OUT DC Bottom
0.786
0.780

4.2
1.44














LM3900

No Input


4.2V Input

Pin
Function
#001
#004

#001
#004
1
1IN +
0.409
0.402

0.403
0.402
2
2IN +
0.408
0.403

0.403
0.400
3
2IN -
0.558
0.549

0.554
0.543
4
2OUT
0.768
0.790

0.775
0.789
5
1OUT
0.772
0.801

0.781
0.798
6
1IN -
0.554
0.549

0.551
0.544
7
GND
0.228
0.218

0.234
0.231
8
3IN -
Jumping
Jumping

Jumping
Jumping
9
3OUT
14.202
14.200

14.200
14.169
10
4OUT
0.763
0.787

4.160
1.456
11
4IN -
0.545
0.545

0.541
0.538
12
4IN +
0.395
0.402

0.474
0.414
13
3IN+
Jumping
Jumping

Jumping
Jumping
14
Vcc
15.000
15.000

15.000
15.000

#001 is the working module. #004 is the non-functional module.

The values in black are Volts. Blue are Millivolts. The value in Red is the suspect output. I tested the jack signal tabs and the pins on the LM3900 both with nothing plugged into the modules and then with a 4.2 Volt square wave coming out of an MFOS oscillator (C3). The Jumping values seemed to be in the millivolt range and appeared the same on each module.

I’m not sure if this info sheds light on where the problem may be. I’m guessing it’s a short somewhere as the value of the input drops from 4.2V to .37V as soon as the jack is plugged in.

Rich

Re: CGS85 Bottom Channel Problem

2018-05-17 by Ken Stone

The only thing that could make sense is that you either have the wrong value for the output 330R resistor, or there is a fault in the wire to the jack, or in the jack itself.

Ken
Show quoted textHide quoted text
On Thu, May 17, 2018 at 5:17 AM, richs19@... [cgs_synth] <cgs_synth@yahoogroups.com> wrote:

Thanks for your reply Ken. I’ve triple checked the orientation of the diodes against the PCB and against the working module. Ditto for the other components. I swapped the LM3900 with the same results. I can’t see any obvious error although it’s obvious I’ve made one.


I took some measurements;


4.2 vDC (C3) IN













No Input


4.2V Input










#001
#004

#001
#004

IN Top
0.088
0.100

4.2
4.2

OUT DC Top
0.792
0.786

4.2
4.2

IN Middle
0.100
0.040

4.2
4.2

OUT DC Middle
0.803
0.794

4.2
4.2

IN Bottom
0.060
0.006

4.2
0.37

OUT DC Bottom
0.786
0.780

4.2
1.44














LM3900

No Input


4.2V Input

Pin
Function
#001
#004

#001
#004
1
1IN +
0.409
0.402

0.403
0.402
2
2IN +
0.408
0.403

0.403
0.400
3
2IN -
0.558
0.549

0.554
0.543
4
2OUT
0.768
0.790

0.775
0.789
5
1OUT
0.772
0.801

0.781
0.798
6
1IN -
0.554
0.549

0.551
0.544
7
GND
0.228
0.218

0.234
0.231
8
3IN -
Jumping
Jumping

Jumping
Jumping
9
3OUT
14.202
14.200

14.200
14.169
10
4OUT
0.763
0.787

4.160
1.456
11
4IN -
0.545
0.545

0.541
0.538
12
4IN +
0.395
0.402

0.474
0.414
13
3IN+
Jumping
Jumping

Jumping
Jumping
14
Vcc
15.000
15.000

15.000
15.000

#001 is the working module. #004 is the non-functional module.

The values in black are Volts. Blue are Millivolts. The value in Red is the suspect output. I tested the jack signal tabs and the pins on the LM3900 both with nothing plugged into the modules and then with a 4.2 Volt square wave coming out of an MFOS oscillator (C3). The Jumping values seemed to be in the millivolt range and appeared the same on each module.

I’m not sure if this info sheds light on where the problem may be. I’m guessing it’s a short somewhere as the value of the input drops from 4.2V to .37V as soon as the jack is plugged in.

Rich




--
Ken Stone otherunicorn@...
Modular Synth PCBs for sale <http://www.cgs.synth.net/>

Re: CGS85 Bottom Channel Problem

2018-05-17 by richs19

Thanks for the suggestions Ken. I removed the wire coming from the input jack, the potentiometer and the wire going from the pot to the PCB (pad A). This was the problem zone. After testing and determining this I replaced both wires and the pot, wired them in (and added the Ground) and everything worked fine!

I've tested each of the parts I removed and can't find a problem. There was obviously something wrong when they were mixed together causing a short somewhere.

I think for the cost of a couple bits of wire and a pot I'll toss them though. Just to be safe : )

Thanks again for your help!

Move to quarantaine

This moves the raw source file on disk only. The archive index is not changed automatically, so you still need to run a manual refresh afterward.