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need ideas - linear bearings for cnc

need ideas - linear bearings for cnc

2005-07-20 by David McNab

Hi,

It doesn't need to be said that the makeshift linear bearing and
transport I've been using with my CNC setup
(http://www.freenet.org.nz/cnc) is less than ideal.

The mill is working ok for drilling, with all holes landing within
acceptable proximity to targets.

However, for artwork drawing, the inadequacies start to stick out like
the proverbial canine body parts.

I've taken on board people's earlier suggestions to use aluminium on
high-density plastic, but am concerned this will only improve the
situation slightly.

As the current CNC setup goes, the software is pretty well finished, and
is performing well with managing drilling and artwork drawing runs,
using data in exported Eagle files.

But with the hardware, there's way too much play, x y and rotational.

The threaded rod works by pulling/pushing on a thread which
I tapped into the sides of the platforms, which are 3mm thick
aluminium.

I could reduce much of the X-Y play by welding nuts onto the
platform sides, unless someone has a better (non-specialised)
idea.

But to really address the problem, I'll be needing to totally change to
a proper linear bearing system, which needs to get as close as possible
to my target of < 100 microns play.

I've seen a few commercial linear bearing products, but these would cost
more than the other parts in the drill put together.

Can anyone please suggest a simple, accurate linear bearing solution
which can be resourced and put together without specialised parts, and
with minimal wallet injury?

All suggestions appreciated.

-- 
Cheers
David

RE: [Homebrew_PCBs] need ideas - linear bearings for cnc

2005-07-20 by D. Daniel McGlothin

David,

I don't have ideas, as such, but a pointer to a current project from which
you might get a few.

Your machine has been admired from afar, over on one of the Parallax fora,
from an active thread of documenting a project to build a PCB mill (link to
top of thread:
http://forums.parallax.com/forums/default.aspx?f=15&m=76791&ord=d).

The current mechanical research is using some sort of screw with
anti-backlash nuts, extruded Aluminum strut, along with some form of
recirculating ball slides.

Daniel
Show quoted textHide quoted text
> -----Original Message-----
> From: Homebrew_PCBs@yahoogroups.com
> [mailto:Homebrew_PCBs@yahoogroups.com]On Behalf Of David McNab
> Sent: Wednesday, 20 July 2005 06:32
> To: Homebrew_PCBs@yahoogroups.com
> Subject: Junk E-Mail [Homebrew_PCBs] need ideas - linear bearings for
> cnc
>
>
> Hi,
>
> It doesn't need to be said that the makeshift linear bearing and
> transport I've been using with my CNC setup
> (http://www.freenet.org.nz/cnc) is less than ideal.
>
> The mill is working ok for drilling, with all holes landing within
> acceptable proximity to targets.
>
> However, for artwork drawing, the inadequacies start to stick out like
> the proverbial canine body parts.
>
> I've taken on board people's earlier suggestions to use aluminium on
> high-density plastic, but am concerned this will only improve the
> situation slightly.
>
> As the current CNC setup goes, the software is pretty well finished, and
> is performing well with managing drilling and artwork drawing runs,
> using data in exported Eagle files.
>
> But with the hardware, there's way too much play, x y and rotational.
>
> The threaded rod works by pulling/pushing on a thread which
> I tapped into the sides of the platforms, which are 3mm thick
> aluminium.
>
> I could reduce much of the X-Y play by welding nuts onto the
> platform sides, unless someone has a better (non-specialised)
> idea.
>
> But to really address the problem, I'll be needing to totally change to
> a proper linear bearing system, which needs to get as close as possible
> to my target of < 100 microns play.
>
> I've seen a few commercial linear bearing products, but these would cost
> more than the other parts in the drill put together.
>
> Can anyone please suggest a simple, accurate linear bearing solution
> which can be resourced and put together without specialised parts, and
> with minimal wallet injury?
>
> All suggestions appreciated.
>
> --
> Cheers
> David
>
>
>
> Be sure to visit the group home and check for new Links, Files,
> and Photos:
> http://groups.yahoo.com/group/Homebrew_PCBs
>
> If Files or Photos are running short of space, post them here:
> http://groups.yahoo.com/group/Homebrew_PCBs_Archives/
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>
>
>
>
>

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