Artwork for CNC drilling PCBs
2005-06-13 by derekhawkins
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Index last updated: 2026-03-31 23:13 UTC
Thread
2005-06-13 by derekhawkins
2005-06-13 by Stefan Trethan
> Hi,yes, this is a known issue. lasers have all kinds of distortions.
> Just finished putting together a CNC drilling machine and have now
> stumbled on a problem that I never anticipated....The drilling machine
> appears to be more accurate than the printer used for the PCB
> artwork....Tried both a HP2420 (laser) and Epson 2200 (Inkjet) and the
> results were similar. Is this a known issue with CNC setups?
2005-06-13 by 2alan.metcalf@tiscali.co.uk
> Hi,Hi Derek
>
> Just finished putting together a CNC drilling machine and have now
> stumbled on a problem that I never anticipated....The drilling machine
> appears to be more accurate than the printer used for the PCB
> artwork....Tried both a HP2420 (laser) and Epson 2200 (Inkjet) and the
> results were similar. Is this a known issue with CNC setups?
>
2005-06-13 by Mycroft2152
> Hi,__________________________________
>
> Just finished putting together a CNC drilling
> machine and have now
> stumbled on a problem that I never
> anticipated....The drilling machine
> appears to be more accurate than the printer used
> for the PCB
> artwork....Tried both a HP2420 (laser) and Epson
> 2200 (Inkjet) and the
> results were similar. Is this a known issue with CNC
> setups?
>
>
>
>
>
>
2005-06-13 by derekhawkins
> On Mon, 13 Jun 2005 17:39:15 +0200, derekhawkins<derekhawkins@y...>
> wrote:machine
>
> > Hi,
> > Just finished putting together a CNC drilling machine and have now
> > stumbled on a problem that I never anticipated....The drilling
> > appears to be more accurate than the printer used for the PCBand the
> > artwork....Tried both a HP2420 (laser) and Epson 2200 (Inkjet)
> > results were similar. Is this a known issue with CNC setups?laser), and
>
>
> yes, this is a known issue. lasers have all kinds of distortions.
> You can fight it by using non-shrinking media (in case of the
> separate correction factors for x and y axis.picture
> If your PCB software does not support correction factors make a
> and resize it with irfanview (www.irfanview.com).measurable
>
> I got my printer to produce a toner transfer that had non-
> distortion only, so that should be possible.I'm only using artwork printed on paper at this point. If it cannot
>
>
> ST
2005-06-13 by derekhawkins
> HI Derek,out!
>
> what design for the driller did you use? Any photos?
>
> I am told that some laser printers will shrink the
> design slightly in one direction. Haven't had that
> problem yet, still designing my machine.
>
> Myc
>
> --- derekhawkins <derekhawkins@y...> wrote:
>
> > Hi,
> >
> > Just finished putting together a CNC drilling
> > machine and have now
> > stumbled on a problem that I never
> > anticipated....The drilling machine
> > appears to be more accurate than the printer used
> > for the PCB
> > artwork....Tried both a HP2420 (laser) and Epson
> > 2200 (Inkjet) and the
> > results were similar. Is this a known issue with CNC
> > setups?
> >
> >
> >
> >
> >
> >
>
>
>
>
> __________________________________
> Discover Yahoo!
> Get on-the-go sports scores, stock quotes, news and more. Check it
> http://discover.yahoo.com/mobile.html
2005-06-13 by Stefan Trethan
>lasers have distortion from rotational conversion i am told.
> I'm only using artwork printed on paper at this point. If it cannot
> drill that properly then it's pointless trying with an actual board.
> Already using scaling factors of 1.002 for the X axis and .999 for
> the Y axis. For a 6" X 4" matrix of 1/4" spaced holes printed at top-
> center using the laser it does better than I could ever hope to drill
> manually but for a 9" X 7" matrix there seems to be skewing (greater
> than 10 thou) at one of the outer edges. Scaling can't help in that
> case. So you think it's fuser heat causing it? But the injet isn't
> much better either even though its errors are elsewhere.
> BTW, a word of advice....Forget the toner transfer method.
2005-06-13 by Stefan Trethan
>Hey what i forgot to say:
> lasers have distortion from rotational conversion i am told.
> inkjets should not have that.
2005-06-13 by Mycroft2152
> I bought a milling table from Enco (US) and modified__________________________________
> it for minimal
> backlash and CNC on X and Y axis. Modified the drill
> press for CNC on
> the Z axis. Using DC geardhead motors retrofitted
> with encoders, a
> servo setup....TurboCNC is the software. Yes, there
> are photos.
>
> --- In Homebrew_PCBs@yahoogroups.com, Mycroft2152
> <mycroft2152@y...>
> wrote:
> > HI Derek,
> >
> > what design for the driller did you use? Any
> photos?
> >
> > I am told that some laser printers will shrink the
> > design slightly in one direction. Haven't had that
> > problem yet, still designing my machine.
> >
> > Myc
> >
> > --- derekhawkins <derekhawkins@y...> wrote:
> >
> > > Hi,
> > >
> > > Just finished putting together a CNC drilling
> > > machine and have now
> > > stumbled on a problem that I never
> > > anticipated....The drilling machine
> > > appears to be more accurate than the printer
> used
> > > for the PCB
> > > artwork....Tried both a HP2420 (laser) and Epson
> > > 2200 (Inkjet) and the
> > > results were similar. Is this a known issue with
> CNC
> > > setups?
> > >
> > >
> > >
> > >
> > >
> > >
> >
> >
> >
> >
> > __________________________________
> > Discover Yahoo!
> > Get on-the-go sports scores, stock quotes, news
> and more. Check it
> out!
> > http://discover.yahoo.com/mobile.html
>
>
>
2005-06-13 by mycroft2152
> I bought a milling table from Enco (US) and modified it forminimal
> backlash and CNC on X and Y axis. Modified the drill press for CNCon
> the Z axis. Using DC geardhead motors retrofitted with encoders, a<mycroft2152@y...>
> servo setup....TurboCNC is the software. Yes, there are photos.
>
> --- In Homebrew_PCBs@yahoogroups.com, Mycroft2152
> wrote:it
> > HI Derek,
> >
> > what design for the driller did you use? Any photos?
> >
> > I am told that some laser printers will shrink the
> > design slightly in one direction. Haven't had that
> > problem yet, still designing my machine.
> >
> > Myc
> >
> > --- derekhawkins <derekhawkins@y...> wrote:
> >
> > > Hi,
> > >
> > > Just finished putting together a CNC drilling
> > > machine and have now
> > > stumbled on a problem that I never
> > > anticipated....The drilling machine
> > > appears to be more accurate than the printer used
> > > for the PCB
> > > artwork....Tried both a HP2420 (laser) and Epson
> > > 2200 (Inkjet) and the
> > > results were similar. Is this a known issue with CNC
> > > setups?
> > >
> > >
> > >
> > >
> > >
> > >
> >
> >
> >
> >
> > __________________________________
> > Discover Yahoo!
> > Get on-the-go sports scores, stock quotes, news and more. Check
> out!
> > http://discover.yahoo.com/mobile.html
2005-06-13 by Stefan Trethan
> Derek,who told that? i've seen it before, can't be impossible!
> DETAILS. DETAILS!
> I was told by this learned group that this was impossible to do. You
> proved them wrong. $70 for the mill table with a 12" x 5" work area
> is great.
> I'll buy one for manually drilling my pcbs.
> Myc
2005-06-13 by Robert Hedan
2005-06-13 by Robert Hedan
>Hey what i forgot to say:
> lasers have distortion from rotational conversion i am told. inkjets
> should not have that.
2005-06-13 by Stefan Trethan
> Thank you, going to check that out.I made two boxes one inside the other, and simply put measurements on all
> I'm making myself a full-size test pattern with 0.5mm precision both
> vertically and horizontally.
> Robert
2005-06-13 by Steve
> Derek,Not -this- group! For every time one person tells you something
>
> DETAILS. DETAILS!
>
> I was told by this learned group that this was impossible to do. You
> proved them wrong. $70 for the mill table with a 12" x 5" work area
> is great.
2005-06-14 by David McNab
> Hi,--
>
> Just finished putting together a CNC drilling machine and have now
> stumbled on a problem that I never anticipated....The drilling machine
> appears to be more accurate than the printer used for the PCB
> artwork....Tried both a HP2420 (laser) and Epson 2200 (Inkjet) and the
> results were similar. Is this a known issue with CNC setups?
>
>
>
>
>
>
>
>
> Be sure to visit the group home and check for new Links, Files, and Photos:
> http://groups.yahoo.com/group/Homebrew_PCBs
>
> If Files or Photos are running short of space, post them here:
> http://groups.yahoo.com/group/Homebrew_PCBs_Archives/
> Yahoo! Groups Links
>
>
>
>
>
>
>
>
>
2005-06-14 by derekhawkins
--- In Homebrew_PCBs@yahoogroups.com, David McNab <david@r...> wrote:
> Don't know if it's a known problem, but something you could try is
to:
> - print out a test pattern
> - etch it to a pcb
> - program it to your cnc rig.
>
> Then:
> - stick a scriber bit into the cnc rig
> - start the drilling run
> - measure the errors in both directions
> - convert these errors to x and y percentages
>
> With this info, you'll have two different options:
> 1) transform the artwork prior to printing, so it
> matches the CNC
> 2) transform the values in the drill file, prior to
> submitting it to the CNC rig, so the drilling
> matches the artwork.
>
> Given that I'm comfortable with python scripting, I'd go for option
1,
> and write a python/PIL script to transform the artwork.
>
>
> derekhawkins wrote:
> > Hi,
> >
> > Just finished putting together a CNC drilling machine and have
now
> > stumbled on a problem that I never anticipated....The drilling
machine
> > appears to be more accurate than the printer used for the PCB
> > artwork....Tried both a HP2420 (laser) and Epson 2200 (Inkjet)
and the
> > results were similar. Is this a known issue with CNC setups?
> >
> >
> >
> >
> >
> >
> >
> >
> > Be sure to visit the group home and check for new Links, Files,
and Photos:
> > http://groups.yahoo.com/group/Homebrew_PCBs
> >
> > If Files or Photos are running short of space, post them here:
> > http://groups.yahoo.com/group/Homebrew_PCBs_Archives/
> > Yahoo! Groups Links
> >
> >
> >
> >
> >
> >
> >
> >
> >
>
> --
> Cheers
> David
2005-06-14 by derekhawkins
> On Mon, 13 Jun 2005 19:29:06 +0200, Stefan Trethan<stefan_trethan@g...>
> wrote:feed/printing
>
> >
> > lasers have distortion from rotational conversion i am told.
> > inkjets should not have that.
>
>
> Hey what i forgot to say:
>
> download the service manual for your printer and do the
> alignment procedures. I had a trapezoid distortion and skew thatwent away
> after doing that.It's worth a shot...Thanks! Only thing there is no downloadable SM
>
> ST
2005-06-14 by derekhawkins
> Derek,You
>
> DETAILS. DETAILS!
>
> I was told by this learned group that this was impossible to do.
> proved them wrong. $70 for the mill table with a 12" x 5" workarea
> is great.CNC
>
> I'll buy one for manually drilling my pcbs.
>
> Myc
>
>
>
> --- In Homebrew_PCBs@yahoogroups.com, "derekhawkins"
> <derekhawkins@y...> wrote:
> > I bought a milling table from Enco (US) and modified it for
> minimal
> > backlash and CNC on X and Y axis. Modified the drill press for
> ona
> > the Z axis. Using DC geardhead motors retrofitted with encoders,
> > servo setup....TurboCNC is the software. Yes, there are photos.
> >
> > --- In Homebrew_PCBs@yahoogroups.com, Mycroft2152
> <mycroft2152@y...>
> > wrote:
> > > HI Derek,
> > >
> > > what design for the driller did you use? Any photos?
> > >
> > > I am told that some laser printers will shrink the
> > > design slightly in one direction. Haven't had that
> > > problem yet, still designing my machine.
> > >
> > > Myc
> > >
> > > --- derekhawkins <derekhawkins@y...> wrote:
> > >
> > > > Hi,
> > > >
> > > > Just finished putting together a CNC drilling
> > > > machine and have now
> > > > stumbled on a problem that I never
> > > > anticipated....The drilling machine
> > > > appears to be more accurate than the printer used
> > > > for the PCB
> > > > artwork....Tried both a HP2420 (laser) and Epson
> > > > 2200 (Inkjet) and the
> > > > results were similar. Is this a known issue with CNC
> > > > setups?
> > > >
> > > >
> > > >
> > > >
> > > >
> > > >
> > >
> > >
> > >
> > >
> > > __________________________________
> > > Discover Yahoo!
> > > Get on-the-go sports scores, stock quotes, news and more. Check
> it
> > out!
> > > http://discover.yahoo.com/mobile.html
2005-06-14 by derekhawkins
> DETAILS. DETAILS!Some photos of the CNC setup are here;
> I'll buy one for manually drilling my pcbs.Some photos of that particular $70.00 Enco table used for manual
> Derek,You
>
> DETAILS. DETAILS!
>
> I was told by this learned group that this was impossible to do.
> proved them wrong. $70 for the mill table with a 12" x 5" workarea
> is great.CNC
>
> I'll buy one for manually drilling my pcbs.
>
> Myc
>
>
>
> --- In Homebrew_PCBs@yahoogroups.com, "derekhawkins"
> <derekhawkins@y...> wrote:
> > I bought a milling table from Enco (US) and modified it for
> minimal
> > backlash and CNC on X and Y axis. Modified the drill press for
> ona
> > the Z axis. Using DC geardhead motors retrofitted with encoders,
> > servo setup....TurboCNC is the software. Yes, there are photos.
> >
> > --- In Homebrew_PCBs@yahoogroups.com, Mycroft2152
> <mycroft2152@y...>
> > wrote:
> > > HI Derek,
> > >
> > > what design for the driller did you use? Any photos?
> > >
> > > I am told that some laser printers will shrink the
> > > design slightly in one direction. Haven't had that
> > > problem yet, still designing my machine.
> > >
> > > Myc
> > >
> > > --- derekhawkins <derekhawkins@y...> wrote:
> > >
> > > > Hi,
> > > >
> > > > Just finished putting together a CNC drilling
> > > > machine and have now
> > > > stumbled on a problem that I never
> > > > anticipated....The drilling machine
> > > > appears to be more accurate than the printer used
> > > > for the PCB
> > > > artwork....Tried both a HP2420 (laser) and Epson
> > > > 2200 (Inkjet) and the
> > > > results were similar. Is this a known issue with CNC
> > > > setups?
> > > >
> > > >
> > > >
> > > >
> > > >
> > > >
> > >
> > >
> > >
> > >
> > > __________________________________
> > > Discover Yahoo!
> > > Get on-the-go sports scores, stock quotes, news and more. Check
> it
> > out!
> > > http://discover.yahoo.com/mobile.html
2005-06-14 by Stefan Trethan
> If you read all my posts you would see that I've done all that exceptAs long as you do not add error in getting the layout on the board, or
> the etching . Threads are so difficult to follow in these groups. Why
> etch when you can just use the artwork on paper and tape it to a
> piece of board. Don't waste time etching anything during the
> calibration phase.
2005-06-14 by Stefan Trethan
>I found mine here:
> It's worth a shot...Thanks! Only thing there is no downloadable SM
> that I could find for my printer. Got to speak to someone at HP.
2005-06-14 by derekhawkins
> On Tue, 14 Jun 2005 15:14:24 +0200, derekhawkins <derekhawkins@y...>
> wrote:
>
> >
> > It's worth a shot...Thanks! Only thing there is no downloadable SM
> > that I could find for my printer. Got to speak to someone at HP.
>
>
> I found mine here:
>
> <http://www.eserviceinfo.com/>
>
> the manufacturers often expect you to pay for a service manual.
>
>
> ST
2005-06-15 by Mycroft2152
> > DETAILS. DETAILS!__________________________________________________
>
> Some photos of the CNC setup are here;
>
> http://www.pbase.com/eldata/cnc
>
> > I'll buy one for manually drilling my pcbs.
>
> Some photos of that particular $70.00 Enco table
> used for manual
> drilling are here;
>
> http://www.pbase.com/eldata/drill
>
> --- In Homebrew_PCBs@yahoogroups.com, "mycroft2152"
> <mycroft2152@y...> wrote:
> > Derek,
> >
> > DETAILS. DETAILS!
> >
> > I was told by this learned group that this was
> impossible to do.
> You
> > proved them wrong. $70 for the mill table with a
> 12" x 5" work
> area
> > is great.
> >
> > I'll buy one for manually drilling my pcbs.
> >
> > Myc
> >
> >
> >
> > --- In Homebrew_PCBs@yahoogroups.com,
> "derekhawkins"
> > <derekhawkins@y...> wrote:
> > > I bought a milling table from Enco (US) and
> modified it for
> > minimal
> > > backlash and CNC on X and Y axis. Modified the
> drill press for
> CNC
> > on
> > > the Z axis. Using DC geardhead motors
> retrofitted with encoders,
> a
> > > servo setup....TurboCNC is the software. Yes,
> there are photos.
> > >
> > > --- In Homebrew_PCBs@yahoogroups.com,
> Mycroft2152
> > <mycroft2152@y...>
> > > wrote:
> > > > HI Derek,
> > > >
> > > > what design for the driller did you use? Any
> photos?
> > > >
> > > > I am told that some laser printers will shrink
> the
> > > > design slightly in one direction. Haven't had
> that
> > > > problem yet, still designing my machine.
> > > >
> > > > Myc
> > > >
> > > > --- derekhawkins <derekhawkins@y...> wrote:
> > > >
> > > > > Hi,
> > > > >
> > > > > Just finished putting together a CNC
> drilling
> > > > > machine and have now
> > > > > stumbled on a problem that I never
> > > > > anticipated....The drilling machine
> > > > > appears to be more accurate than the printer
> used
> > > > > for the PCB
> > > > > artwork....Tried both a HP2420 (laser) and
> Epson
> > > > > 2200 (Inkjet) and the
> > > > > results were similar. Is this a known issue
> with CNC
> > > > > setups?
> > > > >
> > > > >
> > > > >
> > > > >
> > > > >
> > > > >
> > > >
> > > >
> > > >
> > > >
> > > > __________________________________
> > > > Discover Yahoo!
> > > > Get on-the-go sports scores, stock quotes,
> news and more. Check
> > it
> > > out!
> > > > http://discover.yahoo.com/mobile.html
>
>
>
2005-06-16 by derekhawkins
> HI Derek,
>
> Many thanks!
>
> Very nice drill press, where did yu buy it?
>
> Myc
>
> --- derekhawkins <derekhawkins@y...> wrote:
>
> > > DETAILS. DETAILS!
> >
> > Some photos of the CNC setup are here;
> >
> > http://www.pbase.com/eldata/cnc
> >
> > > I'll buy one for manually drilling my pcbs.
> >
> > Some photos of that particular $70.00 Enco table
> > used for manual
> > drilling are here;
> >
> > http://www.pbase.com/eldata/drill
> >
> > --- In Homebrew_PCBs@yahoogroups.com, "mycroft2152"
> > <mycroft2152@y...> wrote:
> > > Derek,
> > >
> > > DETAILS. DETAILS!
> > >
> > > I was told by this learned group that this was
> > impossible to do.
> > You
> > > proved them wrong. $70 for the mill table with a
> > 12" x 5" work
> > area
> > > is great.
> > >
> > > I'll buy one for manually drilling my pcbs.
> > >
> > > Myc
> > >
> > >
> > >
> > > --- In Homebrew_PCBs@yahoogroups.com,
> > "derekhawkins"
> > > <derekhawkins@y...> wrote:
> > > > I bought a milling table from Enco (US) and
> > modified it for
> > > minimal
> > > > backlash and CNC on X and Y axis. Modified the
> > drill press for
> > CNC
> > > on
> > > > the Z axis. Using DC geardhead motors
> > retrofitted with encoders,
> > a
> > > > servo setup....TurboCNC is the software. Yes,
> > there are photos.
> > > >
> > > > --- In Homebrew_PCBs@yahoogroups.com,
> > Mycroft2152
> > > <mycroft2152@y...>
> > > > wrote:
> > > > > HI Derek,
> > > > >
> > > > > what design for the driller did you use? Any
> > photos?
> > > > >
> > > > > I am told that some laser printers will shrink
> > the
> > > > > design slightly in one direction. Haven't had
> > that
> > > > > problem yet, still designing my machine.
> > > > >
> > > > > Myc
> > > > >
> > > > > --- derekhawkins <derekhawkins@y...> wrote:
> > > > >
> > > > > > Hi,
> > > > > >
> > > > > > Just finished putting together a CNC
> > drilling
> > > > > > machine and have now
> > > > > > stumbled on a problem that I never
> > > > > > anticipated....The drilling machine
> > > > > > appears to be more accurate than the printer
> > used
> > > > > > for the PCB
> > > > > > artwork....Tried both a HP2420 (laser) and
> > Epson
> > > > > > 2200 (Inkjet) and the
> > > > > > results were similar. Is this a known issue
> > with CNC
> > > > > > setups?
> > > > > >
> > > > > >
> > > > > >
> > > > > >
> > > > > >
> > > > > >
> > > > >
> > > > >
> > > > >
> > > > >
> > > > > __________________________________
> > > > > Discover Yahoo!
> > > > > Get on-the-go sports scores, stock quotes,
> > news and more. Check
> > > it
> > > > out!
> > > > > http://discover.yahoo.com/mobile.html
> >
> >
> >
>
>
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