4 Layer
2004-06-19 by Jeremy Taylor
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Thread
2004-06-19 by Jeremy Taylor
2004-06-20 by Markus Zingg
>What is needed to make 4 layer boards, a press (hot or not) and some sort ofI sucessfully did this with 5 minute epoxy and a homebrew little
>glue?
>
>JT
2004-06-20 by Jeremy Taylor
----- Original Message -----
From: Markus Zingg
To: Homebrew_PCBs@yahoogroups.com
Sent: Sunday, June 20, 2004 5:28 AM
Subject: Re: [Homebrew_PCBs] 4 Layer
>What is needed to make 4 layer boards, a press (hot or not) and some sort of
>glue?
>
>JT
I sucessfully did this with 5 minute epoxy and a homebrew little
simple press consisting of two vices.
The most important part though is that you definately will need a
through plating station or else you will not be able to connect the
inner layers to the outer ones - errr, or then you have a method I'm
sure others would be interested to hear about.
Markus
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2004-06-20 by Markus Zingg
>Thanks for the reply. I have PTH, Tin/lead electro, and cnc. I was hoping it could be done,It can be done, and to be honest I not even find it especially
>What particular brand of epoxy did you use,I tried different 5 min epoxys. All I tried worked well, I don't think
>and did you need a layer of insulating material between boards, or did you use single sided outer boards, with an inner double?The latter. That's by far the easiest way. Simply expose, develop and
>Did you put your vise~glue~boards sandwich in the oven, or did it air dry.Air dry is sufficient. Since I use 5 min epoxy the whole thing is
>How does it hold up??Although it's clear that such a PCB can't hold up the same as one made
2004-06-20 by javaguy11111
> On Sun, 20 Jun 2004 06:42:10 -0400, you wrote:made
>
> Although it's clear that such a PCB can't hold up the same as one
> with predips and a hot press, they hold very well. In practize (anddrilling,
> that's honestly all that's important to me) they are usable the very
> same way as any other board. I.e. no troubles whatsover with
> applying thin, soldering or whatever.When you solder, do you reflow solder in an oven or only use an iron.
2004-06-20 by Markus Zingg
>--- In Homebrew_PCBs@yahoogroups.com, Markus Zingg <m.zingg@n...>Due to the lack of a reflow oven, I solder so far exclusively with an
>wrote:
>> On Sun, 20 Jun 2004 06:42:10 -0400, you wrote:
>>
>> Although it's clear that such a PCB can't hold up the same as one
>made
>> with predips and a hot press, they hold very well. In practize (and
>> that's honestly all that's important to me) they are usable the very
>> same way as any other board. I.e. no troubles whatsover with
>drilling,
>> applying thin, soldering or whatever.
>
>When you solder, do you reflow solder in an oven or only use an iron.
>My concern is that the board could delaminate in an oven.
2004-06-20 by javaguy11111
> On Sun, 20 Jun 2004 15:07:29 -0000, you wrote:(and
>
> >--- In Homebrew_PCBs@yahoogroups.com, Markus Zingg <m.zingg@n...>
> >wrote:
> >> On Sun, 20 Jun 2004 06:42:10 -0400, you wrote:
> >>
> >> Although it's clear that such a PCB can't hold up the same as one
> >made
> >> with predips and a hot press, they hold very well. In practize
> >> that's honestly all that's important to me) they are usable thevery
> >> same way as any other board. I.e. no troubles whatsover withiron.
> >drilling,
> >> applying thin, soldering or whatever.
> >
> >When you solder, do you reflow solder in an oven or only use an
> >My concern is that the board could delaminate in an oven.an
>
> Due to the lack of a reflow oven, I solder so far exclusively with
> iron, hence you're probably right that it could happen in an oven.Try
> it out and see what happens! I would apreciate to hear feedback fromOne of these days I will do multilayer. Biggest problem is having a
> you once your there.
>
> Markus
2004-06-20 by Stefan Trethan
>the ovens i tried took awfully long to heat the board.
> One of these days I will do multilayer. Biggest problem is having a
> place to setup a PTH station. It will be a while before I have a place
> where I can do something like that.
> I do not use a "real" reflow oven, but my cheap little toaster oven
> does a pretty good job of pretending to be one.:)
>
2004-06-20 by Markus Zingg
>One of these days I will do multilayer. Biggest problem is having aI do have one of them here to play with, but I heard that the heat
>place to setup a PTH station. It will be a while before I have a place
>where I can do something like that.
>I do not use a "real" reflow oven, but my cheap little toaster oven
>does a pretty good job of pretending to be one.:)
2004-06-20 by Phil
>Since
> I do have one of them here to play with, but I heard that the heat
> disapears way too fast if you have to open the door to feed it.
> I intend to solder BGA's with it I figure I will have to modify itthe
> quite a bit. Did not yet found the time to start this project, but
> day will come - I'm sure.
>
> Markus
2004-06-20 by javaguy11111
> I'm in the process of looking for a toaster oven to turn into a$70
> reflow oven. I've been looking in second-hand stores and most of
> these are pretty junky. I saw a convection toaster oven for like
> new at (I think) target. Given that these essentially blow hotair,
> I thought it might be ideal for conversion and that it might be asome
> solution to the heat loss problem. I think I'd need to install
> sort of flow defuser to prevent moving of smaller, lighter parts.but
> Has anyone tried one?
>
> I might want to build a controller for it that would cycle the heat
> (pre-heat, heat, cool down) in a controllen fashion.
>
> --- In Homebrew_PCBs@yahoogroups.com, Markus Zingg <m.zingg@n...>
> wrote:
> >
> > I do have one of them here to play with, but I heard that the heat
> > disapears way too fast if you have to open the door to feed it.
> Since
> > I intend to solder BGA's with it I figure I will have to modify it
> > quite a bit. Did not yet found the time to start this project,
> the--- In Homebrew_PCBs@yahoogroups.com, Markus Zingg <m.zingg@n...>
> > day will come - I'm sure.
> >
> > Markus
> >One of these days I will do multilayer. Biggest problem is having aplace
> >place to setup a PTH station. It will be a while before I have a
> >where I can do something like that.Since
> >I do not use a "real" reflow oven, but my cheap little toaster oven
> >does a pretty good job of pretending to be one.:)
>
> I do have one of them here to play with, but I heard that the heat
> disapears way too fast if you have to open the door to feed it.
> I intend to solder BGA's with it I figure I will have to modify itthe
> quite a bit. Did not yet found the time to start this project, but
> day will come - I'm sure.The process with my oven is to start cold. I put the board in, close
>
> Markus
2004-06-20 by Jeremy Taylor
----- Original Message -----
From: javaguy11111
To: Homebrew_PCBs@yahoogroups.com
Sent: Sunday, June 20, 2004 1:01 PM
Subject: [Homebrew_PCBs] Reflow Oven (was Re: 4 Layer)
--- In Homebrew_PCBs@yahoogroups.com, "Phil" <phil1960us@y...> wrote:
> I'm in the process of looking for a toaster oven to turn into a
> reflow oven. I've been looking in second-hand stores and most of
> these are pretty junky. I saw a convection toaster oven for like
$70
> new at (I think) target. Given that these essentially blow hot
air,
> I thought it might be ideal for conversion and that it might be a
> solution to the heat loss problem. I think I'd need to install
some
> sort of flow defuser to prevent moving of smaller, lighter parts.
> Has anyone tried one?
>
> I might want to build a controller for it that would cycle the heat
> (pre-heat, heat, cool down) in a controllen fashion.
>
> --- In Homebrew_PCBs@yahoogroups.com, Markus Zingg <m.zingg@n...>
> wrote:
> >
> > I do have one of them here to play with, but I heard that the heat
> > disapears way too fast if you have to open the door to feed it.
> Since
> > I intend to solder BGA's with it I figure I will have to modify it
> > quite a bit. Did not yet found the time to start this project,
but
> the
> > day will come - I'm sure.
> >
> > Markus
--- In Homebrew_PCBs@yahoogroups.com, Markus Zingg <m.zingg@n...>
wrote:
> >One of these days I will do multilayer. Biggest problem is having a
> >place to setup a PTH station. It will be a while before I have a
place
> >where I can do something like that.
> >I do not use a "real" reflow oven, but my cheap little toaster oven
> >does a pretty good job of pretending to be one.:)
>
> I do have one of them here to play with, but I heard that the heat
> disapears way too fast if you have to open the door to feed it.
Since
> I intend to solder BGA's with it I figure I will have to modify it
> quite a bit. Did not yet found the time to start this project, but
the
> day will come - I'm sure.
>
> Markus
The process with my oven is to start cold. I put the board in, close
the door and turn the heat up to about 250F. I wait about two minutes
to provide a little of preheat time. I then turn the oven up to max
and in about 2 to 2 1/2 minutes the solder is melted. I then turn off
the oven, open the door and wait about 5 minutes for cooldown.
I have not lost a board or a component yet, but there a few things to
keep in mind. Any tall components, like connectors, will cast a shadow
and slow down the reflow of the shaded components. So I leave things
like large connectors off. My oven has one heating element on top and
one on the bottom. So there is definitely uneven heating. The largest
board I have done so far is 2.5 by 3 inches. Based on how the relfow
went on that one, I think that is about the limit for this oven.
My next board will probably be in the 3x5in size and for that one I
will invest in a convection oven to get more even heating.
I have attempted one BGA component which was an 8 pin 555 timer. The
problem I had was not with the oven, but the lack of a solder mask. So
the solder wicked along the traces and the component did not set
right. When I figure out what solder masking method I want to use, I
will give the BGA's a try again.
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[Non-text portions of this message have been removed]
2004-06-21 by ransom peek
2004-06-21 by mickeym
>First time tried to make pcb, used Sharpie Ultra Fine marker and ferric
>chloride from Radio Shack. After 10 minutes in solution, with
>agitation, market lines were degrading badly. Stopped the etching,
>applied more marker, and etched for another 8 minutes (roughly). Still,
>the copper areas are pitted, very much degraded - the pen just doesn't
>do a good job - the ferric chloride does attack it.
>
>
>
>Am I doing something wrong? My plan is to go over all the traces and
>pads with solder to ensure continuity for this prototype, but in the
>future. Do I need a different method or different marker pen?
>
>
>
>Also - I find that isopropyl alcohol does an ok job of removing the
>marker - is this a good choice?
>
>
>
>Ransom Peek
>
>Fort Collins CO
>
>
>
>[Non-text portions of this message have been removed]
>
>
>
2004-06-21 by Phil
> First time tried to make pcb, used Sharpie Ultra Fine marker andferric
> chloride from Radio Shack. After 10 minutes in solution, withStill,
> agitation, market lines were degrading badly. Stopped the etching,
> applied more marker, and etched for another 8 minutes (roughly).
> the copper areas are pitted, very much degraded - the pen justdoesn't
> do a good job - the ferric chloride does attack it.and
>
>
>
> Am I doing something wrong? My plan is to go over all the traces
> pads with solder to ensure continuity for this prototype, but in the
> future. Do I need a different method or different marker pen?
>
>
>
> Also - I find that isopropyl alcohol does an ok job of removing the
> marker - is this a good choice?
>
>
>
> Ransom Peek
>
> Fort Collins CO
>
>
>
> [Non-text portions of this message have been removed]
2004-06-21 by Phil
> manually control it by setting it full on (not broil),what are you using to measure temp - an oven gauge?
> watching my temp gauge and opening the door slightly
> to hold a temp.
2004-06-21 by Jeremy Taylor
----- Original Message -----
From: Phil
To: Homebrew_PCBs@yahoogroups.com
Sent: Sunday, June 20, 2004 11:44 PM
Subject: [Homebrew_PCBs] Reflow Oven (was Re: 4 Layer)
--- In Homebrew_PCBs@yahoogroups.com, "Jeremy Taylor" <jeremy@e...>
wrote:
...
> manually control it by setting it full on (not broil),
> watching my temp gauge and opening the door slightly
> to hold a temp.
what are you using to measure temp - an oven gauge?
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2004-06-21 by JanRwl@AOL.COM
2004-06-21 by Leon Heller
----- Original Message -----
From: "ransom peek" <ransom.peek@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Monday, June 21, 2004 1:53 AM
Subject: [Homebrew_PCBs] First PCB - used Sharpie, but copper lines are
pitted...
> First time tried to make pcb, used Sharpie Ultra Fine marker and ferric
> chloride from Radio Shack. After 10 minutes in solution, with
> agitation, market lines were degrading badly. Stopped the etching,
> applied more marker, and etched for another 8 minutes (roughly). Still,
> the copper areas are pitted, very much degraded - the pen just doesn't
> do a good job - the ferric chloride does attack it.
>
>
>
> Am I doing something wrong? My plan is to go over all the traces and
> pads with solder to ensure continuity for this prototype, but in the
> future. Do I need a different method or different marker pen?
Staedtler waterproof markers work very well.
> Also - I find that isopropyl alcohol does an ok job of removing the
> marker - is this a good choice?
That is what I use to remove resist from my boards. Virtually any solvent
should work, I used to use cellulose paint thinners.
Leon
2004-06-21 by Stefan Trethan
>go to a office store that provides sample pens to try, with a scrap of pcb
> A sharpie is okay for small areas, but hard to get a good fill on larger
> things.
> I use one to fix bad spots on toner tranfers with fair results.
>
> Did someone say a red one works better?
>
> mickeym
>
2004-06-21 by ransom peek
2004-06-21 by RandyL
----- Original Message -----
From: ransom peek
To: Homebrew_PCBs@yahoogroups.com
Sent: Monday, June 21, 2004 7:43 AM
Subject: [Homebrew_PCBs] Marker choices for etch resist
Lots of detailed responses to my question about poor etch resist of
sharpie pen - thak you all!
Seems others find the Sharpie unacceptable. One response suggested I go
to an office supply store and try many demo pens on a pcb then etch them
and choose! A great idea, but not for me as I have not extra time at
the moment!
The best idea for me was to use a Staedtler waterproof marker. I do not
know if these are very fine point, but I will try to find one today in
an arts store.
Does anyone have any other pen recommendations? Am I one of the last
pen resist users - everyone else uses photoresist or other methods? I
thought there would be a standard choice all of you experienced board
people would jump in - in unison and tell me to go out and get!
Ransom Peek
Frustrated aspiring pcb maker in Fort Collins CO
[Non-text portions of this message have been removed]
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2004-06-21 by Stefan Trethan
> The best idea for me was to use a Staedtler waterproof marker. I do notI use Steadtler, they seem the best but with a too acidic etchant they
> know if these are very fine point, but I will try to find one today in
> an arts store.
>sharpie _is_ the standard somehow. in europe it is edding 3000.
>
>
> Does anyone have any other pen recommendations? Am I one of the last
> pen resist users - everyone else uses photoresist or other methods? I
> thought there would be a standard choice all of you experienced board
> people would jump in - in unison and tell me to go out and get!
2004-06-21 by Stefan Trethan
> anyone considered a paint marker, like they use at auto wrecking yards?Real laquers generally tend to work, especially if you can apply a thick
>
> RandyL
2004-06-22 by dave dankert
----- Original Message -----
From: RandyL
To: Homebrew_PCBs@yahoogroups.com
Sent: Monday, June 21, 2004 10:55 AM
Subject: Re: [Homebrew_PCBs] Marker choices for etch resist
anyone considered a paint marker, like they use at auto wrecking yards?
RandyL
----- Original Message -----
From: ransom peek
To: Homebrew_PCBs@yahoogroups.com
Sent: Monday, June 21, 2004 7:43 AM
Subject: [Homebrew_PCBs] Marker choices for etch resist
Lots of detailed responses to my question about poor etch resist of
sharpie pen - thak you all!
Seems others find the Sharpie unacceptable. One response suggested I go
to an office supply store and try many demo pens on a pcb then etch them
and choose! A great idea, but not for me as I have not extra time at
the moment!
The best idea for me was to use a Staedtler waterproof marker. I do not
know if these are very fine point, but I will try to find one today in
an arts store.
Does anyone have any other pen recommendations? Am I one of the last
pen resist users - everyone else uses photoresist or other methods? I
thought there would be a standard choice all of you experienced board
people would jump in - in unison and tell me to go out and get!
Ransom Peek
Frustrated aspiring pcb maker in Fort Collins CO
[Non-text portions of this message have been removed]
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[Non-text portions of this message have been removed]
2004-06-22 by Phil
> Why don't you buy the Etch resist ink pens from Digikey?$5.00 each.
> They have two that have 1/32" and 1/64" lines. Prices are less than
> David Dankertyards?
> ----- Original Message -----
> From: RandyL
> To: Homebrew_PCBs@yahoogroups.com
> Sent: Monday, June 21, 2004 10:55 AM
> Subject: Re: [Homebrew_PCBs] Marker choices for etch resist
>
>
> anyone considered a paint marker, like they use at auto wrecking
>resist of
> RandyL
> ----- Original Message -----
> From: ransom peek
> To: Homebrew_PCBs@yahoogroups.com
> Sent: Monday, June 21, 2004 7:43 AM
> Subject: [Homebrew_PCBs] Marker choices for etch resist
>
>
> Lots of detailed responses to my question about poor etch
> sharpie pen - thak you all!suggested I go
>
>
>
> Seems others find the Sharpie unacceptable. One response
> to an office supply store and try many demo pens on a pcb thenetch them
> and choose! A great idea, but not for me as I have not extratime at
> the moment!I do not
>
>
>
> The best idea for me was to use a Staedtler waterproof marker.
> know if these are very fine point, but I will try to find onetoday in
> an arts store.the last
>
>
>
> Does anyone have any other pen recommendations? Am I one of
> pen resist users - everyone else uses photoresist or othermethods? I
> thought there would be a standard choice all of you experiencedboard
> people would jump in - in unison and tell me to go out and get!files:
>
>
>
> Ransom Peek
>
> Frustrated aspiring pcb maker in Fort Collins CO
>
>
>
> [Non-text portions of this message have been removed]
>
>
>
> Be sure to visit the group home and check for new Bookmarks and
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2004-06-22 by JanRwl@AOL.COM
2004-06-22 by JanRwl@AOL.COM