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Heating Idea for Toner Transfer Method

Heating Idea for Toner Transfer Method

2003-12-31 by gmanca101

Hello, I noticed that laminators are being used for pcb's, but how
reliable are they when it comes to doing double sided images? I was
thinking if using two heating plates and "sandwiching" the copper
clad with the images would be better? There should be less mis-
alignment because there is no movement. Any ideas? Thanks, Genaro M.

Re: Heating Idea for Toner Transfer Method

2003-12-31 by Steve

Funny you should mention that. I found a small hamburger cooker at a
thrift store. Both sides are flat, black teflon coated. This is
precisely what I was thinking about this.

I was figuring I'll need better temp control than the crude thermostat
in it now, and would need separate temp sensors on each side.

I guess great minds think alike. ;')

However, if you have a laminator it is made to heat both sides. My
laminator is an older model that works great for its intended purpose,
but just isn't up to the task of toner onto copper, at least not with
the toner in my Lexmark/IBM 4029.

Steve

--- In Homebrew_PCBs@yahoogroups.com, "gmanca101" <gmanca101@y...> wrote:
> Hello, I noticed that laminators are being used for pcb's, but how
> reliable are they when it comes to doing double sided images? I was
> thinking if using two heating plates and "sandwiching" the copper
> clad with the images would be better? There should be less mis-
> alignment because there is no movement. Any ideas? Thanks, Genaro M.

Re: Heating Idea for Toner Transfer Method

2003-12-31 by gmanca101

It helps to have someone on the same page! See, I dont have a
laminator. I was thinking about purchasing one but the problem is
that 4 passes seems way too much movement in the images. I think
that maybe buying a thrift grill and changing the thermostat is a
good idea.

--- In Homebrew_PCBs@yahoogroups.com, "Steve" <alienrelics@y...>
wrote:
> Funny you should mention that. I found a small hamburger cooker at a
> thrift store. Both sides are flat, black teflon coated. This is
> precisely what I was thinking about this.
>
> I was figuring I'll need better temp control than the crude
thermostat
> in it now, and would need separate temp sensors on each side.
>
> I guess great minds think alike. ;')
>
> However, if you have a laminator it is made to heat both sides. My
> laminator is an older model that works great for its intended
purpose,
> but just isn't up to the task of toner onto copper, at least not
with
> the toner in my Lexmark/IBM 4029.
>
> Steve
>

Re: Heating Idea for Toner Transfer Method

2003-12-31 by Steve

I agree, after 6 passes in my laminator I still wasn't getting a good
stick. Cleaned with green scrubber pad and Comet cleanser (always
worked using spray on negative photoresist) and thoroughly dried.

And the little hamburger thingy only cost me $3.00 US.

Steve

--- In Homebrew_PCBs@yahoogroups.com, "gmanca101" <gmanca101@y...> wrote:
> It helps to have someone on the same page! See, I dont have a
> laminator. I was thinking about purchasing one but the problem is
> that 4 passes seems way too much movement in the images. I think
> that maybe buying a thrift grill and changing the thermostat is a
> good idea.

Re: Heating Idea for Toner Transfer Method

2003-12-31 by javaguy11111

I have found with my laminator that at least some of the toner sticks
on the first pass. So if you get through one pass there should be no
further movement.
To eliminate any shifting in the first pass I place the board between
a folded heavy piece of construction paper as a carrier . The back of
the board is against the fold so that it does not shift towards
the back.
I did my first two sided board last weekend and things lined up quite
well.
I gave some thought to the burger or waffle press method before buying
the laminator. My only concern was getting the stack height right to
get even pressure across the board.


--- In Homebrew_PCBs@yahoogroups.com, "gmanca101" <gmanca101@y...>
wrote:
> Hello, I noticed that laminators are being used for pcb's, but how
> reliable are they when it comes to doing double sided images? I was
> thinking if using two heating plates and "sandwiching" the copper
> clad with the images would be better? There should be less mis-
> alignment because there is no movement. Any ideas? Thanks, Genaro M.

Re: [Homebrew_PCBs] Re: Heating Idea for Toner Transfer Method

2003-12-31 by Art Eckstein

I thought about using the burger cooker, but couldn't find one at my local
thrift store. So I built a small press of my own.
I used a piece of "flexible heater" that I got from MSC and stuck it on an
aluminum plate. Then made up a "press" out of pipe fittings so it would lay
flat and not move. Got fancy and put a thermometer on it so I could see
temps. and for a thermostat, use my finger on the switch. To control the
pressure, the press has a lever arm and I hang a bucket on a fish scale on
the arm. Based on what I gleaned from the "iron workers:}): on the group,
guessed at a 10 psi force.

Initial testing looks good as I heat the platen up to 120 Deg C for two
cycles and things look great on the test pieces. Making it double sided
would not be hard.

It isn't fancy, but I can get some quanitative data and repeatibility
(which is where I think some of the problems with TT lay)

So far my testing has been done on scrap as I am waiting on an order of
board etc to come in. (I live in the bushes and not even rat shack carries
blank board). If there is interest, will put up some pictures of the press.


At 09:52 PM 12/30/2003, you wrote:
>Funny you should mention that. I found a small hamburger cooker at a
>thrift store. Both sides are flat, black teflon coated. This is
>precisely what I was thinking about this.
>
>I was figuring I'll need better temp control than the crude thermostat
>in it now, and would need separate temp sensors on each side.
>
>I guess great minds think alike. ;')
>
>However, if you have a laminator it is made to heat both sides. My
>laminator is an older model that works great for its intended purpose,
>but just isn't up to the task of toner onto copper, at least not with
>the toner in my Lexmark/IBM 4029.
>
>Steve
>
>--- In Homebrew_PCBs@yahoogroups.com, "gmanca101" <gmanca101@y...> wrote:
> > Hello, I noticed that laminators are being used for pcb's, but how
> > reliable are they when it comes to doing double sided images? I was
> > thinking if using two heating plates and "sandwiching" the copper
> > clad with the images would be better? There should be less mis-
> > alignment because there is no movement. Any ideas? Thanks, Genaro M.

Bubba

OLDER THAN DIRT
Country Bubba
(Actually the inventor of Country and Bubba)
In God We Trust

axtein@...
LaGrange, GA

http://ns1.dicomm.net/~axtein/dro


[Non-text portions of this message have been removed]

Re: Heating Idea for Toner Transfer Method

2003-12-31 by bsjoelund

--- In Homebrew_PCBs@yahoogroups.com, Art Eckstein <axtein@d...>
wrote:
> I thought about using the burger cooker, but couldn't find one at
my local
> thrift store. So I built a small press of my own.
> I used a piece of "flexible heater" that I got from MSC and stuck
it on an
> aluminum plate.
Hi Art,
I´m interested to see how you did your *cooker*. I´m getting pretty
tired of ironing as it is not so easy to get repetability.

HNY wishes from Sweden

Bengt

Re: Heating Idea for Toner Transfer Method

2003-12-31 by wheedal99

--- In Homebrew_PCBs@yahoogroups.com
> Hello, I noticed that laminators are being used for pcb's, but how
> reliable are they when it comes to doing double sided images? I was
> thinking if using two heating plates and "sandwiching" the copper
> clad with the images would be better? There should be less mis-
> alignment because there is no movement. Any ideas? Thanks, Genaro M.

Nearly all my boards are 2 sided. Alignment isn't nearly as
difficult as it may seem. If you put some alignment marks on your
carrier paper and can see them with bright backlight, you can get the
pads to line up. I use a glue marker to fasten one edge of
the "sandwich" and put the pcb in between. Insert the bound edge
into the laminator first. Even on my Royal Sovereign NR900, the
toner "tacks" down on the first pass. They don't move and missalign
in the additional passes. I normally use 40-20 mil vias pads and
they line up pretty well over 95% of the time. The only problem I've
had is if I got carried away with the glue. One time I got some glue
on the outside of my sandwich and stuck the paper to the laminator
roller. Even the small skew possible by the board thickness (paper
might be pulled slightly to the top or the bottom) turns out to be a
non-event. The paper/pcb tends to align get centered when initially
put into the laminator rollers.

http://myweb.cableone.net/wheedal/pcb.htm
http://myweb.cableone.net/wheedal/pcbconstruct/cpu3_7b.jpg
is a 2 sided cpu board with a lot of @$&%*#!! drilled vias.

As far as pressure plates, that should work in theory. I think in
practice it may be difficult to get even pressure.

Re: Heating Idea for Toner Transfer Method

2003-12-31 by mikezcnc

I am spending lot's of time trying to find the best way of heating
and pressing.

There appears to be a distinct correlation b/w tempreture and
pressure (paper being a given for the ezperiment). I won't mention
humidity either. The other problem I have is that my boards are
larger than an iron footprint. Iguess if my idea was to make a small
board with heavy traces it would be trivial. With small board and SMD
it would be also relatively easy. The problem starts with size. Just
yesterday I tried moving from one end to the other end of the large
board with fine traces and I made stops with iron every inch and
stayed there for a minute and half, wool setting. Some places came up
perfect, next to it pads were flattened (pressure issue?) and
lsewhere I obviously did not laminate long enough. The good news is
that where the ink stuck it did stuck like enamel. The links you are
including and are fascinationg how he did it.

One more thing: lamiantors require 12 to 15 passes... I want a better
laminator. Just went thru an excercise with the heat press- worse
than iron. Is there anybody knowledgeable to suggest how to control
heat and pressure on large size PCBs. Oh, I even had my boards
preheated. I use dmax pressure but probably not evenly.

Mike


--- In Homebrew_PCBs@yahoogroups.com, "wheedal99" <wheedal@h...>
wrote:
> --- In Homebrew_PCBs@yahoogroups.com
> > Hello, I noticed that laminators are being used for pcb's, but
how
> > reliable are they when it comes to doing double sided images? I
was
> > thinking if using two heating plates and "sandwiching" the copper
> > clad with the images would be better? There should be less mis-
> > alignment because there is no movement. Any ideas? Thanks, Genaro
M.
>
> Nearly all my boards are 2 sided. Alignment isn't nearly as
> difficult as it may seem. If you put some alignment marks on your
> carrier paper and can see them with bright backlight, you can get
the
> pads to line up. I use a glue marker to fasten one edge of
> the "sandwich" and put the pcb in between. Insert the bound edge
> into the laminator first. Even on my Royal Sovereign NR900, the
> toner "tacks" down on the first pass. They don't move and
missalign
> in the additional passes. I normally use 40-20 mil vias pads and
> they line up pretty well over 95% of the time. The only problem
I've
> had is if I got carried away with the glue. One time I got some
glue
> on the outside of my sandwich and stuck the paper to the laminator
> roller. Even the small skew possible by the board thickness (paper
> might be pulled slightly to the top or the bottom) turns out to be
a
> non-event. The paper/pcb tends to align get centered when
initially
> put into the laminator rollers.
>
> http://myweb.cableone.net/wheedal/pcb.htm
> http://myweb.cableone.net/wheedal/pcbconstruct/cpu3_7b.jpg
> is a 2 sided cpu board with a lot of @$&%*#!! drilled vias.
>
> As far as pressure plates, that should work in theory. I think in
> practice it may be difficult to get even pressure.

Re: [Homebrew_PCBs] Re: Heating Idea for Toner Transfer Method

2003-12-31 by Stefan Trethan

On Wed, 31 Dec 2003 17:37:42 -0000, mikezcnc <marabu@...> wrote:

> I am spending lot's of time trying to find the best way of heating and
> pressing.
>
> There appears to be a distinct correlation b/w tempreture and pressure
> (paper being a given for the ezperiment). I won't mention humidity
> either.

You want just enough pressure to make a good bond.
too much and the tracks widen.

I always use highest temp setting so far.
will experiment when i have a other iron (with longer chord and no steam
holes).
I think above a certain temperature it works pretty well.
There must be some upper border but with my iron it seems i don't reach it.

> The other problem I have is that my boards are larger than an iron
> footprint. Iguess if my idea was to make a small board with heavy traces
> it would be trivial. With small board and SMD it would be also relatively
> easy. The problem starts with size. Just yesterday I tried moving from
> one end to the other end of the large board with fine traces and I made
> stops with iron every inch and stayed there for a minute and half, wool
> setting. Some places came up perfect, next to it pads were flattened
> (pressure issue?) and lsewhere I obviously did not laminate long enough.
> The good news is that where the ink stuck it did stuck like enamel. The
> links you are including and are fascinationg how he did it.
>
Which toner do you use and which darkness setting?
For me short ironing works nearly as good as long.
i use very light pressure, perhaps additional 10N to the weight of the iron
itself.
But i mostly make boards smaller then the iron.

First i put it on the whole surface for about 10 seconds.
then i start at one side and go over the board slowly, continuously with
the curved edge.
the hot aluminium leaves on the paper a print through of the underlying
toner areas.
when i can see all areas with the light brown/yellow printthrough i know it
is ok.
if not i go over that place with the curved edge again.
All with very light pressure.

The whole process takes no longer than 30 seconds.
I got better results with lighter pressure.

I assume with that process i coud make larger boards too.
i would first set the iron in the center for 10 seconds, and then the same
offset all around until the whole board has had the 10 second heating.

(I think that gets the pcb up to temp.)

then i would go with the curves edge over it like i do with small boards.
(i tilt the iron very slightly to get the pressure mostly on the edge.)

How do you prepare your boards? (cleaning)

Stefan


> One more thing: lamiantors require 12 to 15 passes... I want a better
> laminator. Just went thru an excercise with the heat press-worse than
> iron. Is there anybody knowledgeable to suggest how to control heat and
> pressure on large size PCBs. Oh, I even had my boards preheated. I use
> dmax pressure but probably not evenly.
>
> Mike
>

Re: Heating Idea for Toner Transfer Method

2004-01-01 by mikezcnc

Stefan,

Thank you for such an extensive description of your process. You
nailed my problems: lousy printer, one iron only and the rest. I
clean my board with acetone (to remove leftovers and I have always
plenty of those, don't ask why...), then water with dishwasher soap,
tehn sandpaper 600, then brillo pad with detergent. Then all is well
flushed with water.

Your process is interesting, but it takes s much time toand full
attention. I am for the idea of Ron Peopeil: set it and forget it.
Which brings me to another idea: chicken grill, just kidding. I agree
with your supposition that higher temperature is more forgiving than
lower and that two high pressure is not good for narrow traces.

I ahve one of those $2 grills for hamburgers but their footpriny is
just too small.

The problem with iron is that I suspect that temperature is not
evenly distributeed and therefore it must be set higher to compensate
for the uneveness. However, that higher (than neccessary temperature -
someone mentioned 130 being needed for fusing..) causes problems in
areas with widened lines due to pressure. In other words the correct
pressure and slightly higher temperature in one area becomes correct
pressure and incorrect temperature in another, due to a temperature
gradient within a PCB. My next trial will be a Singer iron press that
I picked up from a garage sale 2 summers ago for this convenient
moment of being able to laminate PCBs... Right now I am baking that
PCB in an oven after I finished pizza and New Year's ham... Mike




--- In Homebrew_PCBs@yahoogroups.com, Stefan Trethan
<stefan_trethan@g...> wrote:
> On Wed, 31 Dec 2003 17:37:42 -0000, mikezcnc <marabu@c...> wrote:
>
> > I am spending lot's of time trying to find the best way of
heating and
> > pressing.
> >
> > There appears to be a distinct correlation b/w tempreture and
pressure
> > (paper being a given for the ezperiment). I won't mention
humidity
> > either.
>
> You want just enough pressure to make a good bond.
> too much and the tracks widen.
>
> I always use highest temp setting so far.
> will experiment when i have a other iron (with longer chord and no
steam
> holes).
> I think above a certain temperature it works pretty well.
> There must be some upper border but with my iron it seems i don't
reach it.
>
> > The other problem I have is that my boards are larger than an
iron
> > footprint. Iguess if my idea was to make a small board with heavy
traces
> > it would be trivial. With small board and SMD it would be also
relatively
> > easy. The problem starts with size. Just yesterday I tried moving
from
> > one end to the other end of the large board with fine traces and
I made
> > stops with iron every inch and stayed there for a minute and
half, wool
> > setting. Some places came up perfect, next to it pads were
flattened
> > (pressure issue?) and lsewhere I obviously did not laminate long
enough.
> > The good news is that where the ink stuck it did stuck like
enamel. The
> > links you are including and are fascinationg how he did it.
> >
> Which toner do you use and which darkness setting?
> For me short ironing works nearly as good as long.
> i use very light pressure, perhaps additional 10N to the weight of
the iron
> itself.
> But i mostly make boards smaller then the iron.
>
> First i put it on the whole surface for about 10 seconds.
> then i start at one side and go over the board slowly, continuously
with
> the curved edge.
> the hot aluminium leaves on the paper a print through of the
underlying
> toner areas.
> when i can see all areas with the light brown/yellow printthrough i
know it
> is ok.
> if not i go over that place with the curved edge again.
> All with very light pressure.
>
> The whole process takes no longer than 30 seconds.
> I got better results with lighter pressure.
>
> I assume with that process i coud make larger boards too.
> i would first set the iron in the center for 10 seconds, and then
the same
> offset all around until the whole board has had the 10 second
heating.
>
> (I think that gets the pcb up to temp.)
>
> then i would go with the curves edge over it like i do with small
boards.
> (i tilt the iron very slightly to get the pressure mostly on the
edge.)
>
> How do you prepare your boards? (cleaning)
>
> Stefan
>
>
> > One more thing: lamiantors require 12 to 15 passes... I want a
better
> > laminator. Just went thru an excercise with the heat press-worse
than
> > iron. Is there anybody knowledgeable to suggest how to control
heat and
> > pressure on large size PCBs. Oh, I even had my boards preheated.
I use
> > dmax pressure but probably not evenly.
> >
> > Mike
> >

Re: [Homebrew_PCBs] Re: Heating Idea for Toner Transfer Method

2004-01-01 by Stefan Trethan

On Thu, 01 Jan 2004 03:33:46 -0000, mikezcnc <marabu@...> wrote:

> Stefan,
>
> Thank you for such an extensive description of your process. You nailed
> my problems: lousy printer, one iron only and the rest. I clean my board
> with acetone (to remove leftovers and I have always plenty of those,
> don't ask why...), then water with dishwasher soap, tehn sandpaper 600,
> then brillo pad with detergent. Then all is well flushed with water.
>
> Your process is interesting, but it takes s much time toand full
> attention. I am for the idea of Ron Peopeil: set it and forget it. Which
> brings me to another idea: chicken grill, just kidding. I agree with your
> supposition that higher temperature is more forgiving than lower and that
> two high pressure is not good for narrow traces.
>
> I ahve one of those $2 grills for hamburgers but their footpriny is just
> too small.
>
> The problem with iron is that I suspect that temperature is not evenly
> distributeed and therefore it must be set higher to compensate for the
> uneveness. However, that higher (than neccessary temperature -
> someone mentioned 130 being needed for fusing..) causes problems in areas
> with widened lines due to pressure. In other words the correct pressure
> and slightly higher temperature in one area becomes correct pressure and
> incorrect temperature in another, due to a temperature gradient within a
> PCB. My next trial will be a Singer iron press that I picked up from a
> garage sale 2 summers ago for this convenient moment of being able to
> laminate PCBs... Right now I am baking that PCB in an oven after I
> finished pizza and New Year's ham... Mike
>
>

Hi

In some dark corner i should have a iron press, maybe i try that..

to the press ideas:

PCBs are not compeltely flat ask the milling guys.
If you have a flat plate (heated and press it against the pcb
i doubt you get a even distribution of the pressure.


you would need a flexible plate with flexible backing, which again leaves
you
with much harder pressed edges.


I can only speak from experience, my iron seems to be flat, but if i only
press it on flat (without moving around with the curved edge)
there are always areas that don't adhere.


I will measure for you the distribution of the heat in an iron.
But i strongly suspect that there is no more than 2° difference.
(in a solid aluminium iron, not stainless steel sheetmetal coated bottom)


I don't really experience your problems, i get fairly good results
in a wide pressure range (and i suspect also in a wide temp. range)

Stefan

Re: Heating Idea for Toner Transfer Method

2004-01-01 by mikezcnc

Hi Stefan,

I tried baking in the oven and that is an insane process... Then I
tried to use a 'flat grill' and I did get a great transfer in one
area but hardly anything in another. The root cause seems to be what
you said about 'flatness'. I bet I wolud never have any of the
problems if my board was smaller than my iron. I'll read thru your
psots and maybe thre is something I missed.

What paper are you using? I am using HP high gloss laser paper.


Happy New Year! Mike


--- In Homebrew_PCBs@yahoogroups.com, Stefan Trethan
<stefan_trethan@g...> wrote:
> On Thu, 01 Jan 2004 03:33:46 -0000, mikezcnc <marabu@c...> wrote:
>
> > Stefan,
> >
> > Thank you for such an extensive description of your process. You
nailed
> > my problems: lousy printer, one iron only and the rest. I clean
my board
> > with acetone (to remove leftovers and I have always plenty of
those,
> > don't ask why...), then water with dishwasher soap, tehn
sandpaper 600,
> > then brillo pad with detergent. Then all is well flushed with
water.
> >
> > Your process is interesting, but it takes s much time toand full
> > attention. I am for the idea of Ron Peopeil: set it and forget
it. Which
> > brings me to another idea: chicken grill, just kidding. I agree
with your
> > supposition that higher temperature is more forgiving than lower
and that
> > two high pressure is not good for narrow traces.
> >
> > I ahve one of those $2 grills for hamburgers but their footpriny
is just
> > too small.
> >
> > The problem with iron is that I suspect that temperature is not
evenly
> > distributeed and therefore it must be set higher to compensate
for the
> > uneveness. However, that higher (than neccessary temperature -
> > someone mentioned 130 being needed for fusing..) causes problems
in areas
> > with widened lines due to pressure. In other words the correct
pressure
> > and slightly higher temperature in one area becomes correct
pressure and
> > incorrect temperature in another, due to a temperature gradient
within a
> > PCB. My next trial will be a Singer iron press that I picked up
from a
> > garage sale 2 summers ago for this convenient moment of being
able to
> > laminate PCBs... Right now I am baking that PCB in an oven after
I
> > finished pizza and New Year's ham... Mike
> >
> >
>
> Hi
>
> In some dark corner i should have a iron press, maybe i try that..
>
> to the press ideas:
>
> PCBs are not compeltely flat ask the milling guys.
> If you have a flat plate (heated and press it against the pcb
> i doubt you get a even distribution of the pressure.
>
>
> you would need a flexible plate with flexible backing, which again
leaves
> you
> with much harder pressed edges.
>
>
> I can only speak from experience, my iron seems to be flat, but if
i only
> press it on flat (without moving around with the curved edge)
> there are always areas that don't adhere.
>
>
> I will measure for you the distribution of the heat in an iron.
> But i strongly suspect that there is no more than 2° difference.
> (in a solid aluminium iron, not stainless steel sheetmetal coated
bottom)
>
>
> I don't really experience your problems, i get fairly good results
> in a wide pressure range (and i suspect also in a wide temp. range)
>
> Stefan

Re: [Homebrew_PCBs] Re: Heating Idea for Toner Transfer Method

2004-01-01 by Stefan Trethan

Mike,

on the group homepage in the database section you can read which paper i
use.
(you see i want to force you going there and looking at the database ;-) )
there have already a few people added their results. thanks.


Stefan

On Thu, 01 Jan 2004 14:59:34 -0000, mikezcnc <eemikez@...> wrote:

> Hi Stefan,
>
> I tried baking in the oven and that is an insane process... Then I tried
> to use a 'flat grill' and I did get a great transfer in one area but
> hardly anything in another. The root cause seems to be what you said
> about 'flatness'. I bet I wolud never have any of the problems if my
> board was smaller than my iron. I'll read thru your psots and maybe thre
> is something I missed.
>
> What paper are you using? I am using HP high gloss laser paper.
>
>
> Happy New Year! Mike
>
>

Re: Heating Idea for Toner Transfer Method

2004-01-01 by mikezcnc

Hi Stefan,

Your patient guidance helped me to create a PCB using a tone transfer
method. Look in the files section:
http://groups.yahoo.com/group/Homebrew_PCBs/files/Tone%
20Transfer_mikez/

Since my latest post I was able to successfully iron the image and
etch it. Yes, there are few small problems like shorts and missing
tracks but overall comparing to what I had until today it is a 99.99
success rate.

What helped me is your advice that pressure is not significant and
that you had more success with low pressure. So did I. In fact, I can
attribut my shorts to high pressure (before I understood what you
really meant).

The dark smear is from imprper washing of laser print with acetone: I
rubed it into the board.

Stefan, I am thrilled with that method. I was able to do the board
from printo dry PCB under one hour and not ruching. Next time I can
probably do it under 30 minutes. Thank you for all your help!!!

Mike




--- In Homebrew_PCBs@yahoogroups.com, Stefan Trethan
<stefan_trethan@g...> wrote:
> Mike,
>
> on the group homepage in the database section you can read which
paper i
> use.
> (you see i want to force you going there and looking at the
database ;-) )
> there have already a few people added their results. thanks.
>
>
> Stefan
>
> On Thu, 01 Jan 2004 14:59:34 -0000, mikezcnc <eemikez@c...> wrote:
>
> > Hi Stefan,
> >
> > I tried baking in the oven and that is an insane process... Then
I tried
> > to use a 'flat grill' and I did get a great transfer in one area
but
> > hardly anything in another. The root cause seems to be what you
said
> > about 'flatness'. I bet I wolud never have any of the problems if
my
> > board was smaller than my iron. I'll read thru your psots and
maybe thre
> > is something I missed.
> >
> > What paper are you using? I am using HP high gloss laser paper.
> >
> >
> > Happy New Year! Mike
> >
> >

Re: [Homebrew_PCBs] Re: Heating Idea for Toner Transfer Method

2004-01-01 by Stefan Trethan

I'm very glad to hear it finally worked.
I had some disencouraging results in the beginning too.

I really think you will soon get rid of the problems you have now, I have
only done a few boards with this method but the learning curve
is very steep from the point of first useable results.

I am now confident that i can have a 10 mil boards in a few minutes with
prectically
no preparation.

I'm just downloading your image from the files section.
Isn't it a bit big?

i have saved it as jpeg and uploaded to your folder
it has only 100kbyte not 3mbyte as yours.

Please delete the tiff image, the jpeg has no data loss and safes LOADS of
space.

Stefan



On Thu, 01 Jan 2004 17:17:37 -0000, mikezcnc <eemikez@...> wrote:

> Hi Stefan,
>
> Your patient guidance helped me to create a PCB using a tone transfer
> method. Look in the files section:
> http://groups.yahoo.com/group/Homebrew_PCBs/files/Tone%
> 20Transfer_mikez/
>
> Since my latest post I was able to successfully iron the image and etch
> it. Yes, there are few small problems like shorts and missing tracks but
> overall comparing to what I had until today it is a 99.99 success rate.
>
> What helped me is your advice that pressure is not significant and that
> you had more success with low pressure. So did I. In fact, I can attribut
> my shorts to high pressure (before I understood what you really meant).
>
> The dark smear is from imprper washing of laser print with acetone: I
> rubed it into the board.
>
> Stefan, I am thrilled with that method. I was able to do the board from
> printo dry PCB under one hour and not ruching. Next time I can probably
> do it under 30 minutes. Thank you for all your help!!!
>
> Mike
>
>

Re: [Homebrew_PCBs] Re: Toner Transfer Method, comments on Mike's pcb photo

2004-01-01 by Stefan Trethan

What i wanted to ask before the huge picture file diverted me:

You wrote you used aceton for rubbing off the toner.
In the blackened areas, did the acetone solve the epoxy and mix it with
toner?
or what else?
that looks not good and it would be a reason not to use acetone for
rubbing.
I use laquer thinner and had no such effects.

I assume you use a cnc for drilling?
if not guidance holes in the pads are good for centering the drill.

But the board looks very well, big pads, very nice...
One can see the places where the with is not constant, i had this too,
before i used much less pressure.

Which track with is this? ~0,4mm?

you can easily go down with it once you have the toner transfer working
nicely.
this gives you much easier routing....

Stefan

Re: Heating Idea for Toner Transfer Method

2004-01-01 by mikezcnc

Done. What program are you using to resize the images?

Mike

--- In Homebrew_PCBs@yahoogroups.com, Stefan Trethan
<stefan_trethan@g...> wrote:
> I'm very glad to hear it finally worked.
> I had some disencouraging results in the beginning too.
>
> I really think you will soon get rid of the problems you have now,
I have
> only done a few boards with this method but the learning curve
> is very steep from the point of first useable results.
>
> I am now confident that i can have a 10 mil boards in a few minutes
with
> prectically
> no preparation.
>
> I'm just downloading your image from the files section.
> Isn't it a bit big?
>
> i have saved it as jpeg and uploaded to your folder
> it has only 100kbyte not 3mbyte as yours.
>
> Please delete the tiff image, the jpeg has no data loss and safes
LOADS of
> space.
>
> Stefan
>
>
>
> On Thu, 01 Jan 2004 17:17:37 -0000, mikezcnc <eemikez@c...> wrote:
>
> > Hi Stefan,
> >
> > Your patient guidance helped me to create a PCB using a tone
transfer
> > method. Look in the files section:
> > http://groups.yahoo.com/group/Homebrew_PCBs/files/Tone%
> > 20Transfer_mikez/
> >
> > Since my latest post I was able to successfully iron the image
and etch
> > it. Yes, there are few small problems like shorts and missing
tracks but
> > overall comparing to what I had until today it is a 99.99 success
rate.
> >
> > What helped me is your advice that pressure is not significant
and that
> > you had more success with low pressure. So did I. In fact, I can
attribut
> > my shorts to high pressure (before I understood what you really
meant).
> >
> > The dark smear is from imprper washing of laser print with
acetone: I
> > rubed it into the board.
> >
> > Stefan, I am thrilled with that method. I was able to do the
board from
> > printo dry PCB under one hour and not ruching. Next time I can
probably
> > do it under 30 minutes. Thank you for all your help!!!
> >
> > Mike
> >
> >

Re: Toner Transfer Method, comments on Mike's pcb photo

2004-01-01 by mikezcnc

Stefan,

Yes, acetone was etching into the fiberglass. Paint thinner? I'll try
it and it probably doesn't smell as bad. I hate acetone!

The tracks are .015 ie 0.0281 which like you suspected: 0.4mm

Do you know how I feel now, looking at that board? It would cost
probably couple hundred bucks to have it done in an hour. I used to
pay much more. The method is just incredible! Oh, how to get that
pressure much more repatable and predictable?!!!!!

Mike

--- In Homebrew_PCBs@yahoogroups.com, Stefan Trethan
<stefan_trethan@g...> wrote:
> What i wanted to ask before the huge picture file diverted me:
>
> You wrote you used aceton for rubbing off the toner.
> In the blackened areas, did the acetone solve the epoxy and mix it
with
> toner?
> or what else?
> that looks not good and it would be a reason not to use acetone for
> rubbing.
> I use laquer thinner and had no such effects.
>
> I assume you use a cnc for drilling?
> if not guidance holes in the pads are good for centering the drill.
>
> But the board looks very well, big pads, very nice...
> One can see the places where the with is not constant, i had this
too,
> before i used much less pressure.
>
> Which track with is this? ~0,4mm?
>
> you can easily go down with it once you have the toner transfer
working
> nicely.
> this gives you much easier routing....
>
> Stefan

Re: [Homebrew_PCBs] Re: Heating Idea for Toner Transfer Method

2004-01-01 by Stefan Trethan

On Thu, 01 Jan 2004 18:29:44 -0000, mikezcnc <eemikez@...> wrote:

> Done. What program are you using to resize the images?
>
> Mike


http://www.irfanview.com/
is freeware (non commercial use).

in "save as" choose jpg and if you want to change the compression there is
the options button.

jpg is good for photos (with many colors and irregular shapes)

gif is good for line-art (like black/white pcb layout)

this is due to the compression algorithms.

don't use jpg for line art and don't use gif for photos - try it, you will
see why.


irfanview is also cool for scanning. there is crop selection and also stuff
like resize/resample.
It's just not made for drawing so you won't find a paintbrush in there.
(and it's a very good image viewer which knows any image format you can
imagine)


Stefan

Re: [Homebrew_PCBs] Re: Toner Transfer Method, comments on Mike's pcb photo

2004-01-01 by Stefan Trethan

On Thu, 01 Jan 2004 18:37:08 -0000, mikezcnc <eemikez@...> wrote:

> Stefan,
>
> Yes, acetone was etching into the fiberglass. Paint thinner? I'll try it
> and it probably doesn't smell as bad. I hate acetone!

me too. a full can vaporised through the CLOSED LID!
and the skin absorbs it and it is toxic (like everything, i know).
it also vaporises much quicker than laquer thinner, which is no advantage.

>
> The tracks are .015 ie 0.0281 which like you suspected: 0.4mm
>
> Do you know how I feel now, looking at that board? It would cost probably
> couple hundred bucks to have it done in an hour. I used to pay much more.
> The method is just incredible! Oh, how to get that pressure much more
> repatable and predictable?!!!!!


pressure repeatable... well, a laminator did the trick for some.
if you want i test the copier fuser i have if it works as well.
It is pretty predictable with the iron for me now, maybe a few boards
practice does the trick for you?

For me the "experience" wasn't that good, i was used to making the boards
with a tedious photo process, but i very like that it is so much easier
now.


>
> Mike
>

Re: [Homebrew_PCBs] Re: Toner Transfer Method, comments on Mike's pcb photo

2004-01-01 by Alan King

Stefan Trethan wrote:
> What i wanted to ask before the huge picture file diverted me:
>
> You wrote you used aceton for rubbing off the toner.
> In the blackened areas, did the acetone solve the epoxy and mix it with
> toner?
> or what else?
> that looks not good and it would be a reason not to use acetone for
> rubbing.
> I use laquer thinner and had no such effects.
>
Why do you jump to this from a little bit of black left on the board?
You're likely using several times too much solvent if you're getting
your board spotless. Or your board composition is different from his so
is more slick and washes more easily. Or any of a half dozen other more
sensible reasons than the acetone is melting the board to any degree
worth noticing..

Even if it actually did what you're guessing it wouldn't be a cause
for concern at all since it evaporates fast and isn't going under the
traces. But it's not, it's just drying and leaving the toner residue on
the board.

>Please delete the tiff image, the jpeg has no data loss and safes
LOADS of
space.

You should note for reference that JPEG is actually a lossy
compression. Fine for general pictures like this but for anything you
really need no degradation it's not the right format. Magnify a small
section of the tiff and jpeg and you'll see zones in the jpeg edges, the
hallmark of different data. Enlarge a JPEG beyond a certain point set
by the compression level and it'll look terrible, the compression takes
out the fine detail beyond a certain point. Doesn't matter for most
pictures though.

Alan

Re: [Homebrew_PCBs] Re: Heating Idea for Toner Transfer Method

2004-01-01 by Art Eckstein

Greetings Bengt

Hope you have a Happy New Year and as requested, I have put together a web
page of how my press is assembled.
This is a test unit so it is not "pretty", but so far appears to be
functional. I will be doing further testing soon.

You can see the write up at the below address:

http://ns1.dicomm.net/~axtein/PCB/PCB_Press.htm

It has worked in my browser so I hope it will in yours.

At 09:41 AM 12/31/2003, you wrote:
>--- In Homebrew_PCBs@yahoogroups.com, Art Eckstein <axtein@d...>
>wrote:
> > I thought about using the burger cooker, but couldn't find one at
>my local
> > thrift store. So I built a small press of my own.
> > I used a piece of "flexible heater" that I got from MSC and stuck
>it on an
> > aluminum plate.
>Hi Art,
>I´m interested to see how you did your *cooker*. I´m getting pretty
>tired of ironing as it is not so easy to get repetability.
>
>HNY wishes from Sweden
>
>Bengt

Bubba

OLDER THAN DIRT
Country Bubba
(Actually the inventor of Country and Bubba)
In God We Trust

axtein@...
LaGrange, GA

http://ns1.dicomm.net/~axtein/dro


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: Toner Transfer Method, comments on Mike's pcb photo

2004-01-01 by Stefan Trethan

On Thu, 01 Jan 2004 13:57:16 -0500, Alan King <alan@...> wrote:


> Why do you jump to this from a little bit of black left on the board?
> You're likely using several times too much solvent if you're getting your
> board spotless. Or your board composition is different from his so is
> more slick and washes more easily. Or any of a half dozen other more
> sensible reasons than the acetone is melting the board to any degree
> worth noticing..
>
> Even if it actually did what you're guessing it wouldn't be a cause for
> concern at all since it evaporates fast and isn't going under the traces.
> But it's not, it's just drying and leaving the toner residue on the
> board.
>

He said it solved the board later.
>>> Yes, acetone was etching into the fiberglass. (from mike)
I was right i think.
and it looks not good with that smears.


> >Please delete the tiff image, the jpeg has no data loss and safes LOADS
> of
> space.
>
> You should note for reference that JPEG is actually a lossy compression.
> Fine for general pictures like this but for anything you really need no
> degradation it's not the right format. Magnify a small section of the
> tiff and jpeg and you'll see zones in the jpeg edges, the hallmark of
> different data. Enlarge a JPEG beyond a certain point set by the
> compression level and it'll look terrible, the compression takes out the
> fine detail beyond a certain point. Doesn't matter for most pictures
> though.
>
>
correct.
I compressed his image a bit strong, you can see it if you look good.
you can't see anything (on 400% scale) if you set compression to minuimum
and the image is still
much smaller.

jpeg is not lossless compression, but you loose no valuable data if you use
it right.
like MP3.

I wanted to keep things easy and short and maybe i choose the wrong words.
still no harm done i would say. thank you for the correction.

Alan
>
>

Re: [Homebrew_PCBs] Re: Toner Transfer Method, comments on Mike's pcb photo

2004-01-01 by Alan King

mikezcnc wrote:
> Stefan,
>
> Yes, acetone was etching into the fiberglass. Paint thinner? I'll try
> it and it probably doesn't smell as bad. I hate acetone!

Very unlikely. Fiberglass board is a relatively rough surface on
small scale and the particles get stuck and the acetone evaporates out.

>
> The tracks are .015 ie 0.0281 which like you suspected: 0.4mm
>
> Do you know how I feel now, looking at that board? It would cost
> probably couple hundred bucks to have it done in an hour. I used to
> pay much more. The method is just incredible! Oh, how to get that
> pressure much more repatable and predictable?!!!!!
>
> Mike


Yes it is, the speed and ease is terrific. Note the problem is
almost always not enough heat, not pressure, and sounds like it from
your posts. If you have too little heat you only get good transfer
where you press hardest, with enough heat you get good transfer with a
much wider range of pressure. Toner melt temps are often 160 deg F not
130 as you'd mentioned. Even when the board is hot it's still taking
heat away, and the iron is on the other side of an insulating sheet of
paper. It may take quite a bit more time than what you'd think of as
hot to actually have the toner up to correct temp. More heat, medium
not excessive pressure, and the right paper handling techniques gets me
good results every time now. The only thing that gives problems now is
when I rush a bit much and don't clean the board as well as I know it
should be cleaned.

Alan

Re: Heating Idea for Toner Transfer Method

2004-01-01 by bsjoelund

--- In Homebrew_PCBs@yahoogroups.com, Art Eckstein <axtein@d...>
wrote:
> Greetings Bengt
>
> Hope you have a Happy New Year and as requested, I have put
together a web
> page of how my press is assembled.
> This is a test unit so it is not "pretty", but so far appears to be
> functional. I will be doing further testing soon.

Greetings my friend,
thanks for asking, it has been peaceful. Last night looking out over
Stockholm and all the fireworks, very nice.

This *prototype* of yours looks promising. I would like to hear more
about your upcoming tests.

Take care

Bengt

Re: [Homebrew_PCBs] Re: Heating Idea for Toner Transfer Method

2004-01-01 by Art Eckstein

Bengt,
Further testing will be put on hold for a little while as I realized that a
couple of my projects will require about 1000
drill holes! I have a mill/drill in my shop and I have previously put
power feeds on the x and y axis and then realized it would not take that
much more to make it a full cnc:})

All I have to do is rewire the drivers (have them), and add the mechanics
for the Z axis power feed (think I have enough stuff in the junk box),
replace the DRO program in the computer with a cnc program and I should be
in business.

Hope to have it completed within the week.

Will keep the group informed as things progress.

At 05:08 PM 1/1/2004, you wrote:
>--- In Homebrew_PCBs@yahoogroups.com, Art Eckstein <axtein@d...>
>wrote:
> > Greetings Bengt
> >
> > Hope you have a Happy New Year and as requested, I have put
>together a web
> > page of how my press is assembled.
> > This is a test unit so it is not "pretty", but so far appears to be
> > functional. I will be doing further testing soon.
>
>Greetings my friend,
>thanks for asking, it has been peaceful. Last night looking out over
>Stockholm and all the fireworks, very nice.
>
>This *prototype* of yours looks promising. I would like to hear more
>about your upcoming tests.
>
>Take care
>
>Bengt

Bubba

OLDER THAN DIRT
Country Bubba
(Actually the inventor of Country and Bubba)
In God We Trust

axtein@...
LaGrange, GA

http://ns1.dicomm.net/~axtein/dro


[Non-text portions of this message have been removed]

Uploading pictures - moderator note

2004-01-02 by Steve

This is worth repeating- please use browser-friendly JPG, GIF, or PNG
for uploading bitmapped pictures, schematics, etc. Formats like TIF
and BMP result in really huge file sizes for the same image size, and
cannot be viewed directly in the browser (not without a plug-in, anyway).

Stefan gives an excellent link to help with this.

--- In Homebrew_PCBs@yahoogroups.com, Stefan Trethan
<stefan_trethan@g...> wrote:

> http://www.irfanview.com/
> is freeware (non commercial use).
>
> in "save as" choose jpg and if you want to change the compression
there is
> the options button.
>
> jpg is good for photos (with many colors and irregular shapes)
>
> gif is good for line-art (like black/white pcb layout)
>
> this is due to the compression algorithms.
>
> don't use jpg for line art and don't use gif for photos - try it,
you will
> see why.
>
>
> irfanview is also cool for scanning. there is crop selection and
also stuff
> like resize/resample.
> It's just not made for drawing so you won't find a paintbrush in there.
> (and it's a very good image viewer which knows any image format you can
> imagine)
>
>
> Stefan

Re: Toner Transfer Method, comments on Mike's pcb photo

2004-01-02 by Steve

--- In Homebrew_PCBs@yahoogroups.com, Alan King <alan@n...> wrote:
> Stefan Trethan wrote:
> > What i wanted to ask before the huge picture file diverted me:
> >
> > You wrote you used aceton for rubbing off the toner.
> > In the blackened areas, did the acetone solve the epoxy and mix it
with
> > toner?
> > or what else?
> > that looks not good and it would be a reason not to use acetone for
> > rubbing.
> > I use laquer thinner and had no such effects.
> >
> Why do you jump to this from a little bit of black left on the
board?
> You're likely using several times too much solvent if you're getting
> your board spotless. Or your board composition is different from
his so
> is more slick and washes more easily. Or any of a half dozen other
more
> sensible reasons than the acetone is melting the board to any degree
> worth noticing..

It only has to slightly attack a thin layer to result in toner mixing
into the board. Acetone can and will attack epoxy.

> Even if it actually did what you're guessing it wouldn't be a cause
> for concern at all since it evaporates fast and isn't going under the
> traces. But it's not, it's just drying and leaving the toner
residue on
> the board.

It can cause problems, as toner generally contains carbon black which
is conductive. In most circuits this may not cause a problem, but in
high impedance and RF circuits it can very well cause problems.

> >Please delete the tiff image, the jpeg has no data loss and safes
> LOADS of
> space.
>
> You should note for reference that JPEG is actually a lossy
> compression. Fine for general pictures like this but for anything you
> really need no degradation it's not the right format.

I'm confused as to what you are objecting to. You acknowledge that JPG
is fine for this picture. He does mention GIF for line art. Stefan is
absolutely correct, there is no reason to use up the limited File
space for an uncompressed 3 meg TIFF when a 100K JPG will do. The
image as a JPG looks fine to me.

Here's an article on web graphics I wrote a few years ago for the
newsletter of a local computer club.

http://www.polyphoto.com/upchug/webgraphicstut3/index.html

Steve, the moderator

Re: [Homebrew_PCBs] Re: Toner Transfer Method, comments on Mike's pcb photo

2004-01-02 by Stefan Trethan

>
> It can cause problems, as toner generally contains carbon black which
> is conductive. In most circuits this may not cause a problem, but in
> high impedance and RF circuits it can very well cause problems.
>

You can repair potentiometers with toner.
I thought it is the iron powder acting as "developer"
(transfers toner to photo drum)

I didn't know that is carbon black?

ST

Re: [Homebrew_PCBs] Re: Toner Transfer Method, comments on Mike's pcb photo

2004-01-02 by Leon Heller

----- Original Message -----
From: "Stefan Trethan" <stefan_trethan@...>
To: <homebrew_pcbs@yahoogroups.com>
Sent: Friday, January 02, 2004 9:05 PM
Subject: Re: [Homebrew_PCBs] Re: Toner Transfer Method, comments on Mike's
pcb photo


>
> >
> > It can cause problems, as toner generally contains carbon black which
> > is conductive. In most circuits this may not cause a problem, but in
> > high impedance and RF circuits it can very well cause problems.
> >
>
> You can repair potentiometers with toner.
> I thought it is the iron powder acting as "developer"
> (transfers toner to photo drum)
>
> I didn't know that is carbon black?

In a previous existence I worked for Rank-Xerox (UK) and Xerox Research
(UK). Toner is basically a combination of carbon black and a thermo-plastic.

Leon
--
Leon Heller, G1HSM
Email: aqzf13@...
My low-cost Philips LPC210x ARM development system:
http://www.geocities.com/leon_heller/lpc2104.html

Re: Heating Idea for Toner Transfer Method

2004-01-30 by bnmj2000

Hi all,
just need trawlling through the old posts and stumbled across this old
thread. I have been thinking a bit about how to heat the PCB to
tranfer the toner and one idea that struck me was to make use of an
induction hotplate.

I figure that the induction hotplate on a low setting would heat the
copper on the PCB and all that would be required to transfer the toner
was a even pressure on onto the paper/toner.

The heat would be localised to the copper only. I guess it would only
be useful for smaller PCBs. Unfortunatly I lack the resources, i.e
induction hot plate, to try this approach.

Comments??

Cheers
David

Re: [Homebrew_PCBs] Re: Heating Idea for Toner Transfer Method

2004-01-30 by Stefan Trethan

On Fri, 30 Jan 2004 03:55:15 -0000, bnmj2000 <yahoo@...> wrote:

> Hi all,
> just need trawlling through the old posts and stumbled across this old
> thread. I have been thinking a bit about how to heat the PCB to
> tranfer the toner and one idea that struck me was to make use of an
> induction hotplate.
>
> I figure that the induction hotplate on a low setting would heat the
> copper on the PCB and all that would be required to transfer the toner
> was a even pressure on onto the paper/toner.
>
> The heat would be localised to the copper only. I guess it would only
> be useful for smaller PCBs. Unfortunatly I lack the resources, i.e
> induction hot plate, to try this approach.
>
> Comments??
>
> Cheers
> David
>
>

I'm not sure if the "kitchen stove" induction plates are anywhere near
uniform heating.
I have none too, but maybe someone really will try?
I don't think it would be too practical, but it is an idea, and i like
such experiments.

ST

Re: Heating Idea for Toner Transfer Method

2004-01-30 by roel_cnc

> I'm not sure if the "kitchen stove" induction plates are anywhere
near
> uniform heating.
> I have none too, but maybe someone really will try?
> I don't think it would be too practical, but it is an idea, and i
like
> such experiments.
>
> ST

Hi,
forget that one it isnt a magnetical metal so it wil not work at all

gr. Roel

Re: [Homebrew_PCBs] Re: Heating Idea for Toner Transfer Method

2004-01-30 by Stefan Trethan

On Fri, 30 Jan 2004 11:32:46 -0000, roel_cnc <atmelletje@...> wrote:

>> I'm not sure if the "kitchen stove" induction plates are anywhere
> near
>> uniform heating.
>> I have none too, but maybe someone really will try?
>> I don't think it would be too practical, but it is an idea, and i
> like
>> such experiments.
>>
>> ST
>
> Hi,
> forget that one it isnt a magnetical metal so it wil not work at all
>
> gr. Roel
>
>

Sure of that?
Thought the induction plates work with eddy currents?

ST

Re: [Homebrew_PCBs] Re: Heating Idea for Toner Transfer Method

2004-01-30 by Stefan Trethan

On Fri, 30 Jan 2004 12:39:52 +0100, Stefan Trethan <stefan_trethan@...>
wrote:

> On Fri, 30 Jan 2004 11:32:46 -0000, roel_cnc <atmelletje@...> wrote:
>
>>> I'm not sure if the "kitchen stove" induction plates are anywhere
>> near
>>> uniform heating.
>>> I have none too, but maybe someone really will try?
>>> I don't think it would be too practical, but it is an idea, and i
>> like
>>> such experiments.
>>>
>>> ST
>>
>> Hi,
>> forget that one it isnt a magnetical metal so it wil not work at all
>>
>> gr. Roel
>>
>>
>
> Sure of that?
> Thought the induction plates work with eddy currents?
>
> ST
>

Seems those kitchen induction plates only work with iron (did some
reading).
Manufactureres say the plate checks if there is iron present and only then
switches on the plate.
so it will definitely not work with copper.

ST

Re: [Homebrew_PCBs] Re: Heating Idea for Toner Transfer Method

2004-01-30 by Stefan Trethan

>>> Hi,
>>> forget that one it isnt a magnetical metal so it wil not work at all
>>>
>>> gr. Roel
>>>
>>>
>>
>> Sure of that?
>> Thought the induction plates work with eddy currents?
>>
>> ST
>>
>
> Seems those kitchen induction plates only work with iron (did some
> reading).
> Manufactureres say the plate checks if there is iron present and only
> then
> switches on the plate.
> so it will definitely not work with copper.
>
> ST
>

Damn it, can't be true either?
Most kitchen pots i have are stainless, not very ferromagnetic i would say?
or is this little bit enough for the induction plate? a magnet does not
stick (not even to the thick bottom).

Looking forward to explanation.


ST

Re: Heating Idea for Toner Transfer Method

2004-01-30 by roel_cnc

> Damn it, can't be true either?
> Most kitchen pots i have are stainless, not very ferromagnetic i
would say?
> or is this little bit enough for the induction plate? a magnet does
not
> stick (not even to the thick bottom).
>
> Looking forward to explanation.
>
>
> ST
beleve me there must be a magnetical layer in the bottem of the pots
or it wil not work.
i had for over 5 years service and repear on those.(scholtés and atag)
i stil have lots of new parts in stock hehehe:))
gr Roel

Re: [Homebrew_PCBs] Re: Heating Idea for Toner Transfer Method

2004-01-30 by Stefan Trethan

> beleve me there must be a magnetical layer in the bottem of the pots
> or it wil not work.
> i had for over 5 years service and repear on those.(scholtés and atag)
> i stil have lots of new parts in stock hehehe:))
> gr Roel
>

But how does it work then? with the stainless pots?
I took a really strong magnet minutes ago and there was no force at all
with the stainless
pots. the bottom is very thick on some, but still no force at all.
I remember from stainless bolts and nuts there is some slight attraction,
but nothing to note
with the pots.

Would these not work with induction? (does one need special pots?)

I thought it needs only be any metal to allow eddy currents to flow, but
the manuals i have
seen and you say it needs to be iron, which i can believe easily, but then
the stainless steel
is no more attracted by a magnet than copper ......

why?

ST

Re: [Homebrew_PCBs] Re: Heating Idea for Toner Transfer Method

2004-01-30 by Alan King

Stefan Trethan wrote:
> But how does it work then? with the stainless pots?
> I took a really strong magnet minutes ago and there was no force at all
> with the stainless
> pots. the bottom is very thick on some, but still no force at all.


Yes induction works fine in copper. Copper plates work quite well for
magnetic braking etc. Take a medium sized NIB magnet that's a close fit, and
drop it down a thick walled copper or aluminum pipe and note how slowly it
falls. Something like iron that takes a weak field will probably be more
efficient at heating up but that won't stop copper from working as well just not
as fast.

I think the thinness of the copper will be the real problem, much of the
field may not be going through the copper. Really depends on frequency and a
few other factors, go high and it should become RF type heating if you can pump
it out.

I don't really see any advantage over a normal iron or other heater with it
though.

I have been looking at a flat pan or griddle type system. A low (for cooking
anyway) even heat, hold the paper and board above it to preheat the board, then
lower and press firmly into the surface to make the transfer. Should be notably
superior to either an iron or roll laminator. But I've got about ten other
projects ahead of it, and an iron works fine for the boards I make so this one
is low priority for me.

Alan