Because the toner is not 100 percent etch resistant.
The toner leaks. Not a lot, a pin hole here and there.. a tracing
gap ..... imperfections.
The toner transfer isn't always perfect for me..... close... real
close to perfection.....
but not perfect every time.
http://www.learnmorsecode.com/laminator/pic/PIC16F628PROTO8d.jpg
So I have taken up the procedure of going over the toner with a
sharpie permanent marker...
then found EDDING 404 MUCH better than the sharpie.....
and getting excellent etchings:
http://www.learnmorsecode.com/pic/line/IMG_5156a.JPG
So now we have this problem solved by an arts and crafts type of
transfer method
that is known to STICK TO TONER quite well.
I have not used it yet but intend to learn if the cheap 100 foot
craft toner reactive foil will
deposit an acid resistent layer.
It would save me the task of tracing the toner.
One thing to note about all this testing on my stuff is that I'm
not manufacturing anythign to sell.
I'm just documenting what works for me to share with the
kids....scouts....newbies......
and I'm not making real tiny SMT projects.....
much of my traces are 1/8th inch and nothing real critical here.
BUT
its nice to learn how this CAN be done smaller.....
and I don't think its possible to hand trace SMT toner traces
without screwing them up.
So if TRF foils do this sealant task then that would be real nice
to learn.
And yes... I had that same thought about foil... metal... etching......
so I bought the notsoshiny stuff to play with...thinking its just
the pigment we want to stick to the toner.
++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
FROM :
https://www.circuitspecialists.com/pcb-trf-green.html
This Green foil has a special adhesive coating ("sizing") applied
underneath the pigment color. When the foil and toner image are
subjected to high heat and pressure, the color permanently fuse to
just the toner image.
The interesting thing about toner (from a laser printer or
photo-copier) is that it is madeup of about 55% pulverized
plastic. So, by covering a toner printed image previously
transferred to the copper board, and applying heat & pressure
to it, the foil encapsulate the toner. In effect, the black toner
turns either Green or White. We use these two foils for two
different purposes.
GreenTRF is used to seal the toner "circuit image" after it has
been transferred to the circuit board.
Toner is a very porous material. If left alone and the board was
etched, you'd wind up with pitted surfaces or even hairline breaks
from cracks that were too small to see with the naked eye.
GreenTRF solves this problem by completely encapsulating the toner
image in one easy step. An absolute "must have" for producing
quality boards.
Film for colorizing and sealing black toner used as an "etch
resist".
8" wide, 15 feet long.
+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
On 12/09/2016 09:06 PM, 'Tony Smith'
ajsmith1968@... [Homebrew_PCBs] wrote:
Why bother
putting foil over toner if the toner already works as
a resist?
Shiny though!
I wonder if
it’s conductive…
Tony
I see there is this:
Heat Transfer Foil Pigment Laser Toner Foil 8"x100' Roll
OR 4"x100' Roll US Made
so
I bought the 4 inch X 100 foot roll for $15 just to try
it out.
Instructions all over the YOUTUBE say how to apply it to
toner artwork with an iron or laminator
so this looks to me like it might work for etching.
On 12/09/2016 10:56 AM, Rob roomberg@...
[Homebrew_PCBs] wrote:
I tried nail polish.
I got what looked like crackle paint hairline webs
in the final copper traces.....
looked almost like ice crystals.... seemed to have
shrunk when it dried and then allowed acid to etch
where it shrunk.
Considering all nail polish is not created equal
there may be a better etch resist nail polish. I am
not the
guy to test all of them.
At $9 ....seems the price of 15 feet of GREEN TRF is
cheep enough to warrant experimenting with it.
On 12/09/2016 04:25 AM, Kevin
Byrne kbyrne10@...
[Homebrew_PCBs] wrote:
Yea
but my Green TRF gets perfect copper
traces no pits, no joke. Green trf under
pieces of steel after? Would it work? My
old way was cheep nail polish a cheep
artist brush and direct etch. Nail polish
remover to remove nail polish after acid
bath. That could be done cheep by just
going to dollar store for supplies and no
more pits for your art work on copper.
Kevin