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Heater for Etchant Bath

Heater for Etchant Bath

2016-10-08 by Mike

Hello,

My 100 W GC etchant bath heater has stopped working.  The heater was used for my 1.5 gallon ferric chloride bath tank.  Would like to replace it, but haven't been able to find a replacement.

What would be a good replacement for the GC heater? 

Looked into using a fish tank heater, but the ones I've seen have some plastic or other material that doesn't look acceptable for use in the ferric chloride.  

  Mike, K4GMH

Re: Heater for Etchant Bath

2016-10-08 by kbyrne10@...

My fish tank heater has a glass bottom that is under the water level.
Just do not drain tank till heater totally cools down and is unplugged for shock purposes. Any good quality pet store chain like Pets R Us should sell a number of them at different prices. I have a digital Meter for checking on temp of bath also.

Re: Heater for Etchant Bath

2016-10-08 by Tony Fishpool

This works for me also. No problems so far with a fish tank heater.

 

72/3

Tony G4WIF

 

 

From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]

My fish tank heater has a glass bottom that is under the water level.

Just do not drain tank till heater totally cools down and is unplugged for shock purposes. Any good quality pet store chain like Pets R Us should sell a number of them at different prices. I have a digital Meter for checking on temp of bath also.

Posted by: kbyrne10@...

Re: Heater for Etchant Bath

2016-10-08 by soffee83@...

Another glass fish tank heater user here, though I've switched to mostly muriatic acid/hydrogen peroxide. My only real complaint is that it's got a "minimum fill" line, so I have to make a giant batch of etchant no matter what size board I do. I often end up not using the tank to do smaller stuff because of this. My tank is also flat (looks like an ant farm box), so it would be even worse if it were larger.

Good luck on it!

RE: [Homebrew_PCBs] Re: Heater for Etchant Bath

2016-10-08 by keith printy

When we used to etch boards at work with the ammonium persulfate we used a corningware like an oven safe pan and put it on a small electric hot plate. The etchant will pit the pan but it took a long time before it did.

For ferric chloride a friend of mine used to warm it in the microwave then etch his boards.

 

 

From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
Sent: Saturday, October 08, 2016 12:48 PM
To: Homebrew_PCBs@yahoogroups.com
Subject: [Homebrew_PCBs] Re: Heater for Etchant Bath

 

 

Another glass fish tank heater user here, though I've switched to mostly muriatic acid/hydrogen peroxide. My only real complaint is that it's got a "minimum fill" line, so I have to make a giant batch of etchant no matter what size board I do. I often end up not using the tank to do smaller stuff because of this. My tank is also flat (looks like an ant farm box), so it would be even worse if it were larger.

Good luck on it!

Re: [Homebrew_PCBs] Re: Heater for Etchant Bath

2016-10-08 by leon355@btinternet.com

I used to use two plastic containers, one inside the other. I put the PCB in the inner container, covered it with ferric chloride solution, and put boiling water in the outer container. Continuous agitation of the inner container etched the board in a few minutes.

Sent from my Honor Mobile


-------- Original Message --------
Subject: RE: [Homebrew_PCBs] Re: Heater for Etchant Bath
From: "'keith printy' keethpr@... [Homebrew_PCBs]"
To: Homebrew_PCBs@yahoogroups.com
CC:


 

When we used to etch boards at work with the ammonium persulfate we used a corningware like an oven safe pan and put it on a small electric hot plate. The etchant will pit the pan but it took a long time before it did.

For ferric chloride a friend of mine used to warm it in the microwave then etch his boards.

 

 

From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
Sent: Saturday, October 08, 2016 12:48 P M
To: Homebrew_PCBs@yahoogroups.com
Subject: [Homebrew_PCBs] Re: Heater for Etchant Bath

 

 

Another glass fish tank heater user here, though I've switched to mostly muriatic acid/hydrogen peroxide. My only real complaint is that it's got a "minimum fill" line, so I have to make a giant batch of etchant no matter what size board I do. I often end up not using the tank to do smaller stuff because of this. My tank is also flat (looks like an ant farm box), so it would be even worse if it were larger.

Good luck on it!

Re: [Homebrew_PCBs] Re: Heater for Etchant Bath

2016-10-08 by Rob

I'm confused about the need to warm etchant.
I use 100 ml store bought hydrogen peroxide (30% peroxide and 70% water) with 50 ml of storebought muriactic acid
which is 70% water......
and my etch time has never been longer than 5 minutes at room temperatures.

What does heating etchant gain you?
 



On 10/08/2016 01:10 PM, 'keith printy' keethpr@... [Homebrew_PCBs] wrote:
 

When we used to etch boards at work with the ammonium persulfate we used a corningware like an oven safe pan and put it on a small electric hot plate. The etchant will pit the pan but it took a long time before it did.

For ferric chloride a friend of mine used to warm it in the microwave then etch his boards.

 

 

From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
Sent: Saturday, October 08, 2016 12:48 P M
To: Homebrew_PCBs@yahoogroups.com
Subject: [Homebrew_PCBs] Re: Heater for Etchant Bath

 

 

Another glass fish tank heater user here, though I've switched to mostly muriatic acid/hydrogen peroxide. My only real complaint is that it's got a "minimum fill" line, so I have to make a giant batch of etchant no matter what size board I do. I often end up not using the tank to do smaller stuff because of this. My tank is also flat (looks like an ant farm box), so it would be even worse if it were larger.

Good luck on it!


Re: [Homebrew_PCBs] Re: Heater for Etchant Bath

2016-10-09 by soffee83@...

Rob,

My guess is it's mainly for ferric chloride and stuff. That mix you and I are using seems to generate its own heat somehow, though I have heated it when it was acting weak. I still haven't figured out why mine got weak, but I'm guessing it's shelf life.

Take Care

Re: [Homebrew_PCBs] Re: Heater for Etchant Bath

2016-10-09 by Rob

My bottle of muriactic acid is at least 10 years old.
I only use about a shot glass of the stuff each time I etch boards.
I think thats about  50 ml.... so a 950ml bottle will etch 19 batches......
and a bottle costs $5 at the local hardware store......
so I don't think I will be using ferric chloride ever again.



On 10/08/2016 09:18 PM, soffee83@... [Homebrew_PCBs] wrote:
 

Rob,

My guess is it's mainly for ferric chloride and stuff. That mix you and I are using seems to generate its own heat somehow, though I have heated it when it was acting weak. I still haven't figured out why mine got weak, but I'm guessing it's shelf life.

Take Care



Re: [Homebrew_PCBs] Re: Heater for Etchant Bath

2016-10-09 by Dennis Shelgren

The hcl/peroxide mix has to be occaisionally "regenerated" by having air put through it, like an aquarium bubbler/stone. If it's completely activated with copper and fresh or regenerated, you can actually etch with just a sponge it's that fast.


On Oct 8, 2016 6:33 PM, "Rob roomberg@... [Homebrew_PCBs]" <Homebrew_PCBs@yahoogroups.com> wrote:
 

My bottle of muriactic acid is at least 10 years old.
I only use about a shot glass of the stuff each time I etch boards.
I think thats about  50 ml.... so a 950ml bottle will etch 19 batches......
and a bottle costs $5 at the local hardware store......
so I don't think I will be using ferric chloride ever again.



On 10/08/2016 09:18 PM, soffee83@... [Homebrew_PCBs] wrote:
 

Rob,

My guess is it's mainly for ferric chloride and stuff. That mix you and I are using seems to generate its own heat somehow, though I have heated it when it was acting weak. I still haven't figured out why mine got weak, but I'm guessing it's shelf life.

Take Care



Re: [Homebrew_PCBs] Re: Heater for Etchant Bath

2016-10-09 by Rob

I don't know about sponging hcl.... I'm not that brave.
I always wear nitrile gloves and glasses but I try to keep distance between the wet work and me.
 

On 10/08/2016 10:33 PM, Dennis Shelgren nojoeco@... [Homebrew_PCBs] wrote:
 

The hcl/peroxide mix has to be occaisionally "regenerated" by having air put through it, like an aquarium bubbler/stone. If it's completely activated with copper and fresh or regenerated, you can actually etch with just a sponge it's that fast.


On Oct 8, 2016 6:33 PM, "Rob roomberg@... [Homebrew_PCBs]" <Homebrew_PCBs@yahoogroups.com> wrote:
 

My bottle of muriactic acid is at least 10 years old.
I only use about a shot glass of the stuff each time I etch boards.
I think thats about  50 ml.... so a 950ml bottle will etch 19 batches......
and a bottle costs $5 at the local hardware store......
so I don't think I will be using ferric chloride ever again.



On 10/08/2016 09:18 PM, soffee83@... [Homebrew_PCBs] wrote:
 

Rob,

My guess is it's mainly for ferric chloride and stuff. That mix you and I are using seems to generate its own heat somehow, though I have heated it when it was acting weak. I still haven't figured out why mine got weak, but I'm guessing it's shelf life.

Take Care




Re: [Homebrew_PCBs] Re: Heater for Etchant Bath

2016-10-09 by Dennis Shelgren

Yes, of course gloves and glasses are required when working with anything volatile.


On Oct 8, 2016 8:52 PM, "Rob roomberg@... [Homebrew_PCBs]" <Homebrew_PCBs@yahoogroups.com> wrote:
 

I don't know about sponging hcl.... I'm not that brave.
I always wear nitrile gloves and glasses but I try to keep distance between the wet work and me.
 

On 10/08/2016 10:33 PM, Dennis Shelgren nojoeco@... [Homebrew_PCBs] wrote:
 

The hcl/peroxide mix has to be occaisionally "regenerated" by having air put through it, like an aquarium bubbler/stone. If it's completely activated with copper and fresh or regenerated, you can actually etch with just a sponge it's that fast.


On Oct 8, 2016 6:33 PM, "Rob roomberg@... [Homebrew_PCBs]" <Homebrew_PCBs@yahoogroups.com > wrote:
 

My bottle of muriactic acid is at least 10 years old.
I only use about a shot glass of the stuff each time I etch boards.
I think thats about  50 ml.... so a 950ml bottle will etch 19 batches......
and a bottle costs $5 at the local hardware store......
so I don't think I will be using ferric chloride ever again.



On 10/08/2016 09:18 PM, soffee83@... [Homebrew_PCBs] wrote:
 

Rob,

My guess is it's mainly for ferric chloride and stuff. That mix you and I are using seems to generate its own heat somehow, though I have heated it when it was acting weak. I still haven't figured out why mine got weak, but I'm guessing it's shelf life.

Take Care




Re: [Homebrew_PCBs] Re: Heater for Etchant Bath

2016-10-09 by Harvey Altstadter

Rob,

You could try the sponge type paint brushes. That would get you the sponge effect, and still keep your fingers out of the soup.


On 10/8/2016 8:53 PM, Dennis Shelgren nojoeco@... [Homebrew_PCBs] wrote:
 

Yes, of course gloves and glasses are required when working with anything volatile.


On Oct 8, 2016 8:52 PM, "Rob roomberg@... [Homebrew_PCBs]" <Homebrew_PCBs@yahoogroups.com> wrote:
 

I don't know about sponging hcl.... I'm not that brave.
I always wear nitrile gloves and glasses but I try to keep distance between the wet work and me.
 

On 10/08/2016 10:33 PM, Dennis Shelgren nojoeco@... [Homebrew_PCBs] wrote:
 

The hcl/peroxide mix has to be occaisionally "regenerated" by having air put through it, like an aquarium bubbler/stone. If it's completely activated with copper and fresh or regenerated, you can actually etch with just a sponge it's that fast.


On Oct 8, 2016 6:33 PM, "Rob roomberg@... [Homebrew_PCBs]" <Homebrew_PCBs@yahoogroups.com > wrote:
 

My bottle of muriactic acid is at least 10 years old.
I only use about a shot glass of the stuff each time I etch boards.
I think thats about  50 ml.... so a 950ml bottle will etch 19 batches......
and a bottle costs $5 at the local hardware store......
so I don't think I will be using ferric chloride ever again.



On 10/08/2016 09:18 PM, soffee83@... [Homebrew_PCBs] wrote:
 

Rob,

My guess is it's mainly for ferric chloride and stuff. That mix you and I are using seems to generate its own heat somehow, though I have heated it when it was acting weak. I still haven't figured out why mine got weak, but I'm guessing it's shelf life.

Take Care





Re: [Homebrew_PCBs] Re: Heater for Etchant Bath

2016-10-09 by Rob

sponge paint brush..... I can do that... thank you

On 10/09/2016 12:46 AM, Harvey Altstadter hrconsult@... [Homebrew_PCBs] wrote:
 

Rob,

You could try the sponge type paint brushes. That would get you the sponge effect, and still keep your fingers out of the soup.


On 10/8/2016 8:53 PM, Dennis Shelgren nojoeco@... [Homebrew_PCBs] wrote:
 

Yes, of course gloves and glasses are required when working with anything volatile.


On Oct 8, 2016 8:52 PM, "Rob roomberg@... [Homebrew_PCBs]" <Homebrew_PCBs@yahoogroups.com> wrote:
 

I don't know about sponging hcl.... I'm not that brave.
I always wear nitrile gloves and glasses but I try to keep distance between the wet work and me.
 

On 10/08/2016 10:33 PM, Dennis Shelgren nojoeco@... [Homebrew_PCBs] wrote:
 

The hcl/peroxide mix has to be occaisionally "regenerated" by having air put through it, like an aquarium bubbler/stone. If it's completely activated with copper and fresh or regenerated, you can actually etch with just a sponge it's that fast.


On Oct 8, 2016 6:33 PM, "Rob roomberg@... [Homebrew_PCBs]" <Homebrew_PCBs@yahoogroups.com > wrote:
 

My bottle of muriactic acid is at least 10 years old.
I only use about a shot glass of the stuff each time I etch boards.
I think thats about  50 ml.... so a 950ml bottle will etch 19 batches......
and a bottle costs $5 at the local hardware store......
so I don't think I will be using ferric chloride ever again.



On 10/08/2016 09:18 PM, soffee83@... [Homebrew_PCBs] wrote:
 

Rob,

My guess is it's mainly for ferric chloride and stuff. That mix you and I are using seems to generate its own heat somehow, though I have heated it when it was acting weak. I still haven't figured out why mine got weak, but I'm guessing it's shelf life.

Take Care






Re: Heater for Etchant Bath

2016-10-09 by AncelB

Well, I am in the tropics so I don't heat the etchant. Coldest is about
24 °C. I do etch on top of a bar fridge where I keep my solder paste and
assorted acrylic glues & sealants. So it's probably a little warmer
based on the condenser coil heat at the back of the fridge.

Also, I use diluted nitric acid. One full gallon carboyle of the
concentrated stuff lasts me about 10-15 years after dilution. Space has
a bit of forced ventilation with a BLDC plastic 115CFM fan.

The nitric fizzes/agitates on its own when etching and the copper clad
rises and falls a couple times a minute if double sided as bubbles build
on the bottom. I use a 1 litre rectangular plastic container (3" tall)
with a lid usually about half full.

Details on the whole process with pics and videos.
https://hackaday.io/project/7938-pcb-smt-maker-lab-home

Ancel

RE: [Homebrew_PCBs] Re: Heater for Etchant Bath

2016-10-09 by keith printy

Ammonium persulfate and ferric chloride work faster if warmed. They would be less dangerous than hcl or nitric but if you are taking precautions while using that should not be an issue.

 

From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
Sent: Saturday, October 08, 2016 7:26 PM
To: Homebrew_PCBs@yahoogroups.com
Subject: Re: [Homebrew_PCBs] Re: Heater for Etchant Bath

 

 

I'm confused about the need to warm etchant.
I use 100 ml store bought hydrogen peroxide (30% peroxide and 70% water) with 50 ml of storebought muriactic acid
which is 70% water......
and my etch time has never been longer than 5 minutes at room temperatures.

What does heating etchant gain you?
 


On 10/08/2016 01:10 PM, 'keith printy' keethpr@... [Homebrew_PCBs] wrote:

 

When we used to etch boards at work with the ammonium persulfate we used a corningware like an oven safe pan and put it on a small electric hot plate. The etchant will pit the pan but it took a long time before it did.

For ferric chloride a friend of mine used to warm it in the microwave then etch his boards.

 

 

From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
Sent: Saturday, October 08, 2016 12:48 P M
To: Homebrew_PCBs@yahoogroups.com
Subject: [Homebrew_PCBs] Re: Heater for Etchant Bath

 

 

Another glass fish tank heater user here, though I've switched to mostly muriatic acid/hydrogen peroxide. My only real complaint is that it's got a "minimum fill" line, so I have to make a giant batch of etchant no matter what size board I do. I often end up not using the tank to do smaller stuff because of this. My tank is also flat (looks like an ant farm box), so it would be even worse if it were larger.

Good luck on it!

 

Re: Heater for Etchant Bath

2016-11-08 by ic_sizzle@...

Hi there,

Newbie here.

I use FeCl etchant, poured into a (genuine, high-heat) Pyrex baking dish which I heat on an single burner electric stove. Use a HF (or ExeTech via Mouser) IR pyrometer to measure the acid temperature. It'll fume when its hot, so do this outside.

Cheers

ic_sizzle

Re: Heater for Etchant Bath

2016-11-09 by Kamen Lilov

Why would you heat it so hot as to let it fume?

I've been using FeCl for years, heated to about 50C / 130F in a microwave oven. I did not care to get a heated tank, or put in air bubbles.

Etches anything in about 8 minutes (maybe 9 if there is too much copper to take). I tie a piece of wire in a hole in a corner of the PCB and agitate constantly. 8 minutes is not too much of my time. Perfect results.

I know with very heated FeCl you can do it in 4-5 minutes, but is it really worthwhile?

Re: Heater for Etchant Bath

2016-11-09 by alan00463@...

ic_sizzle,

I have also used the etching technique to which you alluded in post 35172 and ferric chloride.    I keep my cold ferric chloride solution in a capped plastic bottle with a screw-on cap.   I put that inside a ziploc bag.  And I put that into a plastic box.

I like to do things as simply as possible.   To heat the etchant, I just pull out the plastic bottle with the ferric chloride, set it into a larger-diameter uncapped cylindrical plastic bottle, and pour boiling water in the space between the two plastic bottles.    Then just wait 20 minutes.    This makes my ferric chloride a quick etcher.

Hope this helps,
Alan

Re: [Homebrew_PCBs] Re: Heater for Etchant Bath

2016-11-09 by Atlas Henry

--------------------------------------------
On Wed, 11/9/16, Kamen Lilov kamenl@... [Homebrew_PCBs] <Homebrew_PCBs@yahoogroups.com> wrote:

Subject: [Homebrew_PCBs] Re: Heater for Etchant Bath
To: Homebrew_PCBs@yahoogroups.com
Date: Wednesday, November 9, 2016, 1:27 AM


 Hi,

Microwave? Heh heh that's kewl. I'll have to try that.


8 minutes is very reasonable.

However, I reliably etch 6 mil traces in about 45 seconds, in a cup of hot acid using a sponge.

We each have our own schemas, I tip my hat..

ic_sizzle







Why would you heat it so hot as
to let it fume?
I've been using FeCl for years, heated to about 50C / 130F in a
microwave oven. I did not care to get a heated tank, or put
in air bubbles.

Etches anything in about 8 minutes (maybe 9 if there is too much
copper to take). I tie a piece of wire in a hole in a corner
of the PCB and agitate constantly. 8 minutes is not too much
of my time. Perfect results.

I know with very heated FeCl you can
do it in 4-5 minutes, but is it really worthwhile?











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RE: [Homebrew_PCBs] Re: Heater for Etchant Bath

2016-11-09 by keith printy

Someone I used to know heated his fecl3 in the microwave before etching . when I worked at an electronics plane we used a single burner electric stove and ammonium persulfate . for me either one worked well . as for hcl , has anyone had corrosion issues on finished boards because there may have been some residue ?

 

 

From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
Sent: Tuesday, November 08, 2016 12:42 AM
To: Homebrew_PCBs@yahoogroups.com
Subject: [Homebrew_PCBs] Re: Heater for Etchant Bath

 

 

Hi there,

Newbie here.

I use FeCl etchant, poured into a (genuine, high-heat) Pyrex baking dish which I heat on an single burner electric stove. Use a HF (or ExeTech via Mouser) IR pyrometer to measure the acid temperature. It'll fume when its hot, so do this outside.

Cheers

ic_sizzle

Re: [Homebrew_PCBs] Re: Heater for Etchant Bath

2016-11-10 by Russell Shaw

On 10/11/16 09:28, 'keith printy' keethpr@... [Homebrew_PCBs] wrote:
>
> Someone I used to know heated his fecl3 in the microwave before etching . when I
> worked at an electronics plane we used a single burner electric stove and
> ammonium persulfate . for me either one worked well . as for hcl , has anyone
> had corrosion issues on finished boards because there may have been some residue ?

There's never corrosion problems after rinsing in water.

If etching or developing is done in a tray, a lab hotplate is useful too.

Re: Heater for Etchant Bath

2016-11-10 by Kamen Lilov

>> Hi,
>>
>> Microwave? Heh heh that's kewl. I'll have to try that.
>> 
>> 8 minutes is very reasonable.
>> 
>> However, I reliably etch 6 mil traces in about 45 seconds, in a cup of hot acid using a sponge. 
>> 
>> We each have our own schemas, I tip my hat..

Come to think of it, I'd like to share a bit more of my process.

I don't do laser and ironing (although I have LaserJet 2100 to print on drafting paper, or for traces under 10mil I give the job to a local shop with a phototypesetter on film)

I always do UV. Works very well for double-sided boards.

I cut the PCB material with an extra centimeter around the perimeter. UV work tends to be super precise, but quality decreases around the edges. In that extra centimeter, I place three vias/holes, two of them 1mm, one 2.5mm. With these, I can achieve excellent alignment between top and bottom masks.

I tie a piece of wire in the 2.5mm hole. I use it to slosh the board around in the developer; then, cold water wash, then etching in a 50C FeCl3, tupperware container, again moving the board around by that wire. Then a good wash again.

I then score the PCB along the 'real' dimensions, preparing that 1cm extra for removal. I drill, remove the lacquer with acetone, and maybe add a chemical tinning step (only if warranted)

Next, I make 'vias' with pieces of 0.7mm wire in 0.8mm via holes. The extra perimeter stuff still helps at this point, to hold the board in a vise.

Then, a was with soap, good drying, and I just snap the perimeter pieces off, sand the edges, and coat with flux pen.

Then it's on to component soldering, or perhaps keeping it in storage for a couple of weeks until I find the time for soldering and debugging :)

Two key lessons from the above:
* If doing UV masking, leave extra perimeter space. The masking there is always mediocre compared to what's in the center.
* A wire is probably the best way to agitate your PCB in chemicals, short of a full-blown specialized FeCl tank with heating and bubbling.