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Toner Transfer questions...

Toner Transfer questions...

2003-11-28 by Anthony

Being new to this, I am trying to make a toner transfer board. I have
made one very simple postage stamp sized board and it worked OK. I am
now trying to do a slightly more complex board (in a crawl-walk-run
kinda thing) and am having a lot less luck. I have tried to transfer
a couple of times and decided it wouldn't work right.

I am printing on my regular 20lb 84 brightness Georgia
Pacific "Copier Paper" $3 from walmart, and it leaves a lot
of "hairs" on the toner. If I am aggressive enough to get these off,
I also pull the toner off the board.

How hard should I try to get these off? My first thought was they too
will act as resist and I need to get them all off, is this true?
Becaused my second thought was that they'll absorb the etchant (FeCl)
and etch anyway albeit a bit slower.

Is there any better paper out there that won't cost a fortune, I have
seen the press'n'peel stuff and at $2 a sheet it's a bit costly if
it's one shot. I have a small budget but I can afford to use a bit of
time on the process.

As an off topic question (and please if you reply to this reply
personally) does anyone have any experience using the Zilog Z80 as a
micro controller?

Re: [Homebrew_PCBs] Toner Transfer questions...

2003-11-28 by Leon Heller

----- Original Message -----
From: "Anthony" <toftat@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Friday, November 28, 2003 4:51 PM
Subject: [Homebrew_PCBs] Toner Transfer questions...


> Being new to this, I am trying to make a toner transfer board. I have
> made one very simple postage stamp sized board and it worked OK. I am
> now trying to do a slightly more complex board (in a crawl-walk-run
> kinda thing) and am having a lot less luck. I have tried to transfer
> a couple of times and decided it wouldn't work right.
>
> I am printing on my regular 20lb 84 brightness Georgia
> Pacific "Copier Paper" $3 from walmart, and it leaves a lot
> of "hairs" on the toner. If I am aggressive enough to get these off,
> I also pull the toner off the board.
>
> How hard should I try to get these off? My first thought was they too
> will act as resist and I need to get them all off, is this true?
> Becaused my second thought was that they'll absorb the etchant (FeCl)
> and etch anyway albeit a bit slower.
>
> Is there any better paper out there that won't cost a fortune, I have
> seen the press'n'peel stuff and at $2 a sheet it's a bit costly if
> it's one shot. I have a small budget but I can afford to use a bit of
> time on the process.

Try using shiny paper, like ink jet paper, or from a magazine. The clay in
it dissolves easily and you get quite good transfer.

Leon
--
Leon Heller, G1HSM
Email: aqzf13@...
http://www.geocities.com/leon_heller

Re: [Homebrew_PCBs] Toner Transfer questions...

2003-11-28 by Stefan Trethan

On Fri, 28 Nov 2003 17:03:23 -0000, Leon Heller <leon_heller@...>
wrote:


>
> Try using shiny paper, like ink jet paper, or from a magazine. The clay
> in
> it dissolves easily and you get quite good transfer.
>
> Leon
> --
> Leon Heller, G1HSM
> Email: aqzf13@...
> http://www.geocities.com/leon_heller
>

that's right.
I too had no luck with plain copier paper.
The toner sticks way too good.
also the flat surface of the inkjet paper makes a more even toner layer and
it sticks better to the copper when ironing.
put a lot emphasis on cleaning the pcb.
i think the slightly ruogh surface sandpaper leaves behind is good for
bonding.


In the end this toner transfer is not only good for making pcbs.
i used it as the topic for a speech today.
It was in a kind of workshop for improving presentation techniques so the
topic was
free to choose.

@wheedal i did show two of your pictures (the peeling and the one with the
toner on the copper.)
hope you don't sue me for violating your copyright.. ;-) thanks for making
them.

st

Re: [Homebrew_PCBs] Toner Transfer questions...

2003-11-28 by Bob & Linda Gardner

Hi Anthony,

I'm about the same place you are, learning to make PCBs using the
toner transfer method. I went to a local chain of paper stores
called The Paper Zone and got samples of numerous types and weights
of clay coated paper and ran numerous trials. I have settled on the
gloss coated 80# paper shown in the link below:

http://www.paperzonestore.com/cgi-bin/paperzon/WEGW1180.html

It seems to work pretty reliably although I'm still using pretty wide
traces (25 mils) while I work on my technique. After soaking and
brushing off the paper, the toner traces are a light gray because of
the clay attached to it. I don't try to remove this since it doesn't
seem to cause any problems. I have been preparing my boards by wet
sanding them with 400 grit paper and then cleaning with Acetone and
this seems pretty good. I'm thinking that my next purchase may be a
laminator. I'm using an iron currently but find this to be not as
consistent as I would like. I liked the note from a user recently
who was using a Royal Sovereign laminator and would like to hear from
more users with their laminator experiences. Is anyone using the
laminator which Pulsar sells specifically for PCB transfer?

Thanks to others on the board for all I've learned.

Bob

> Being new to this, I am trying to make a toner transfer board. I have
> made one very simple postage stamp sized board and it worked OK. I am
> now trying to do a slightly more complex board (in a crawl-walk-run
> kinda thing) and am having a lot less luck. I have tried to transfer a
> couple of times and decided it wouldn't work right.
>
> I am printing on my regular 20lb 84 brightness Georgia
> Pacific "Copier Paper" $3 from walmart, and it leaves a lot
> of "hairs" on the toner. If I am aggressive enough to get these off, I
> also pull the toner off the board.
>
> How hard should I try to get these off? My first thought was they too
> will act as resist and I need to get them all off, is this true?
> Becaused my second thought was that they'll absorb the etchant (FeCl)
> and etch anyway albeit a bit slower.
>
> Is there any better paper out there that won't cost a fortune, I have
> seen the press'n'peel stuff and at $2 a sheet it's a bit costly if
> it's one shot. I have a small budget but I can afford to use a bit of
> time on the process.
>
> As an off topic question (and please if you reply to this reply
> personally) does anyone have any experience using the Zilog Z80 as a
> micro controller?
>
>
> ------------------------ Yahoo! Groups Sponsor
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> $50 or more to the US & Canada.
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> ->
>
> Be sure to visit the group home and check for new Bookmarks and files:
> http://groups.yahoo.com/group/Homebrew_PCBs
>
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>
>
>
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> http://docs.yahoo.com/info/terms/
>
>

Re: [Homebrew_PCBs] Toner Transfer questions...

2003-11-28 by milwiron@terrorbydesign.com

If your copier or laser printer (whichever you're using) will feed it, try
pages from a Jameco Electronics catalog, it's the best I've found for doing
prototype boards.

I have found that toners are not created equally for toner transfer work,
certain toner and cartridges will work and others are a disaster.

At 04:51 PM 11/28/2003 -0000, you wrote:
>Being new to this, I am trying to make a toner transfer board. I have
>made one very simple postage stamp sized board and it worked OK. I am
>now trying to do a slightly more complex board (in a crawl-walk-run
>kinda thing) and am having a lot less luck. I have tried to transfer
>a couple of times and decided it wouldn't work right.
>
>I am printing on my regular 20lb 84 brightness Georgia
>Pacific "Copier Paper" $3 from walmart, and it leaves a lot
>of "hairs" on the toner. If I am aggressive enough to get these off,
>I also pull the toner off the board.
>
>How hard should I try to get these off? My first thought was they too
>will act as resist and I need to get them all off, is this true?
>Becaused my second thought was that they'll absorb the etchant (FeCl)
>and etch anyway albeit a bit slower.
>
>Is there any better paper out there that won't cost a fortune, I have
>seen the press'n'peel stuff and at $2 a sheet it's a bit costly if
>it's one shot. I have a small budget but I can afford to use a bit of
>time on the process.
>
>As an off topic question (and please if you reply to this reply
>personally) does anyone have any experience using the Zilog Z80 as a
>micro controller?
>
>
>
>Be sure to visit the group home and check for new Bookmarks and files:
>http://groups.yahoo.com/group/Homebrew_PCBs
>
>To unsubscribe from this group, send an email to:
>Homebrew_PCBs-unsubscribe@yahoogroups.com
>
>
>
>Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/
>
>

Re: [Homebrew_PCBs] Toner Transfer questions...

2003-11-28 by Victor Faria

Yes ,I'm using the laminator
I have had 100% results since starting to use it.
regards
victor
----- Original Message -----
From: "Bob & Linda Gardner" <gardner.bob@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Friday, November 28, 2003 1:21 PM
Subject: Re: [Homebrew_PCBs] Toner Transfer questions...


> Hi Anthony,
>
> I'm about the same place you are, learning to make PCBs using the
> toner transfer method. I went to a local chain of paper stores
> called The Paper Zone and got samples of numerous types and weights
> of clay coated paper and ran numerous trials. I have settled on the
> gloss coated 80# paper shown in the link below:
>
> http://www.paperzonestore.com/cgi-bin/paperzon/WEGW1180.html
>
>>
>
>

RE: [Homebrew_PCBs] Toner Transfer questions...

2003-11-28 by Anthony Toft

Thanks for all the replies!

What a difference the paper makes, I got the Hammermill "Multi-Project
Photo Paper" from Walmart, it was about $6.50 for 20 sheets. The
transfer process is like wet transfer, like the temporary tattoo things.
I am stunned by how the printed on surface was sort of slippery when it
got wet, and then it just slipped off, leaving the toner behind.

Excellent results, thanks for the help!

> -----Original Message-----
> From: Stefan Trethan [mailto:stefan_trethan@...]
> Sent: Friday, November 28, 2003 12:25 PM
> To: homebrew_pcbs@yahoogroups.com
> Subject: Re: [Homebrew_PCBs] Toner Transfer questions...
>
>
> On Fri, 28 Nov 2003 17:03:23 -0000, Leon Heller
> <leon_heller@...>
> wrote:
>
>
> >
> > Try using shiny paper, like ink jet paper, or from a magazine. The
> > clay
> > in
> > it dissolves easily and you get quite good transfer.
> >
> > Leon
> > --
> > Leon Heller, G1HSM
> > Email: aqzf13@... http://www.geocities.com/leon_heller
> >
>
> that's right.
> I too had no luck with plain copier paper.
> The toner sticks way too good.
> also the flat surface of the inkjet paper makes a more even
> toner layer and it sticks better to the copper when ironing.
> put a lot emphasis on cleaning the pcb. i think the slightly
> ruogh surface sandpaper leaves behind is good for
> bonding.
>
>
> In the end this toner transfer is not only good for making
> pcbs. i used it as the topic for a speech today. It was in a
> kind of workshop for improving presentation techniques so the
> topic was
> free to choose.
>
> @wheedal i did show two of your pictures (the peeling and the
> one with the
> toner on the copper.)
> hope you don't sue me for violating your copyright.. ;-)
> thanks for making
> them.
>
> st
>
> ------------------------ Yahoo! Groups Sponsor
> ---------------------~--> Buy Ink Cartridges or Refill Kits
> for your HP, Epson, Canon or Lexmark Printer at MyInks.com.
> Free s/h on orders $50 or more to the US & Canada.
http://www.c1tracking.com/l.asp?cid=5511
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Re: [Homebrew_PCBs] Toner Transfer questions...

2003-11-28 by Bob & Linda Gardner

Thanks for the reply, Victor. Are you using it with toner transfer
paper or with regular glossy paper? Do you get your good results
with just one pass through the laminator or do you have to make more
than one pass?

Thanks again,

Bob

> Yes ,I'm using the laminator
> I have had 100% results since starting to use it.
> regards
> victor
> ----- Original Message -----
> From: "Bob & Linda Gardner" <gardner.bob@...>
> To: <Homebrew_PCBs@yahoogroups.com>
> Sent: Friday, November 28, 2003 1:21 PM
> Subject: Re: [Homebrew_PCBs] Toner Transfer questions...
>
>
> > Hi Anthony,
> >
> > I'm about the same place you are, learning to make PCBs using the
> > toner transfer method. I went to a local chain of paper stores
> > called The Paper Zone and got samples of numerous types and weights
> > of clay coated paper and ran numerous trials. I have settled on the
> > gloss coated 80# paper shown in the link below:
> >
> > http://www.paperzonestore.com/cgi-bin/paperzon/WEGW1180.html
> >
> >>
> >
> >
>
>
> ------------------------ Yahoo! Groups Sponsor
> ---------------------~--> Buy Ink Cartridges or Refill Kits for your
> HP, Epson, Canon or Lexmark Printer at MyInks.com. Free s/h on orders
> $50 or more to the US & Canada.
> http://www.c1tracking.com/l.asp?cid=5511
> http://us.click.yahoo.com/mOAaAA/3exGAA/qnsNAA/bGYolB/TM
> ---------------------------------------------------------------------~
> ->
>
> Be sure to visit the group home and check for new Bookmarks and files:
> http://groups.yahoo.com/group/Homebrew_PCBs
>
> To unsubscribe from this group, send an email to:
> Homebrew_PCBs-unsubscribe@yahoogroups.com
>
>
>
> Your use of Yahoo! Groups is subject to
> http://docs.yahoo.com/info/terms/
>
>

Re: [Homebrew_PCBs] Toner Transfer questions...

2003-11-28 by Alan King

Anthony Toft wrote:
> Thanks for all the replies!
>
> What a difference the paper makes, I got the Hammermill "Multi-Project
> Photo Paper" from Walmart, it was about $6.50 for 20 sheets. The
> transfer process is like wet transfer, like the temporary tattoo things.
> I am stunned by how the printed on surface was sort of slippery when it
> got wet, and then it just slipped off, leaving the toner behind.
>
> Excellent results, thanks for the help!


The JetPrintPhoto (one many have had good luck with on websites) is
also a Hammermill product, quite likely the Walmart is the same just
house branded. The price put's it about right for a house brand of the
same, and 'Multi-Project' is a grade that JPP sells as well.

Alan

Re: [Homebrew_PCBs] Toner Transfer questions...

2003-11-28 by Victor Faria

I have been using the pressnpeel blue only because I have quite a bit of it.
as far as passes I normally do 3
when I purchased it dynaart told me I only needed 1 pass, but it is so quick
that I just do a couple more for insurance.
I'm very happy with it.
when I started out I used the iron on method. Then I actually built a press
and that did give me decent results but I still wasn't happy.
so then I went up to the dynaaart page and I actually talked with frank on
the phone he was very informative and what he told me was.
try it!!! if you don't love it return it.
That's was enough for me.
I also order tft green which is suppose to seal the toner before etching I
did try it a couple of time but I don't see much difference with it or with
out.
one thing that I do think I would order to though is his silvering kit.
there has been a long discution about tinning traces here I do believe that
this silvering kit is the best solution to our problem.
what he told me was take the corner of a damp cloth dip into the silvering
powder then rub pcb trace and watch it turn silver.
regards
PS the laminator takes about 3 minutes to heat up!!!!! ready to go.
regards
victor



----- Original Message -----
From: "Bob & Linda Gardner" <gardner.bob@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Friday, November 28, 2003 4:16 PM
Subject: Re: [Homebrew_PCBs] Toner Transfer questions...


> Thanks for the reply, Victor. Are you using it with toner transfer
> paper or with regular glossy paper? Do you get your good results
> with just one pass through the laminator or do you have to make more
> than one pass?
>
> Thanks again,
>
> Bob
>
> > Yes ,I'm using the laminator
> > I have had 100% results since starting to use it.
> > regards
> > victor
> > ----- Original Message -----
> > From: "Bob & Linda Gardner" <gardner.bob@...>
> > To: <Homebrew_PCBs@yahoogroups.com>
> > Sent: Friday, November 28, 2003 1:21 PM
> > Subject: Re: [Homebrew_PCBs] Toner Transfer questions...
> >
> >
> > > Hi Anthony,
> > >
> > > I'm about the same place you are, learning to make PCBs using the
> > > toner transfer method. I went to a local chain of paper stores
> > > called The Paper Zone and got samples of numerous types and weights
> > > of clay coated paper and ran numerous trials. I have settled on the
> > > gloss coated 80# paper shown in the link below:
> > >
> > > http://www.paperzonestore.com/cgi-bin/paperzon/WEGW1180.html
> > >
> > >>
> > >
> > >
> >
> >
> > ------------------------ Yahoo! Groups Sponsor
> > ---------------------~--> Buy Ink Cartridges or Refill Kits for your
> > HP, Epson, Canon or Lexmark Printer at MyInks.com. Free s/h on orders
> > $50 or more to the US & Canada.
> > http://www.c1tracking.com/l.asp?cid=5511
> > http://us.click.yahoo.com/mOAaAA/3exGAA/qnsNAA/bGYolB/TM
> > ---------------------------------------------------------------------~
> > ->
> >
> > Be sure to visit the group home and check for new Bookmarks and files:
> > http://groups.yahoo.com/group/Homebrew_PCBs
> >
> > To unsubscribe from this group, send an email to:
> > Homebrew_PCBs-unsubscribe@yahoogroups.com
> >
> >
> >
> > Your use of Yahoo! Groups is subject to
> > http://docs.yahoo.com/info/terms/
> >
> >
>
>
>
>
> Be sure to visit the group home and check for new Bookmarks and files:
> http://groups.yahoo.com/group/Homebrew_PCBs
>
> To unsubscribe from this group, send an email to:
> Homebrew_PCBs-unsubscribe@yahoogroups.com
>
>
>
> Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/
>
>
>

Re: Toner Transfer questions...

2003-11-29 by Steve

--- In Homebrew_PCBs@yahoogroups.com, "Bob & Linda Gardner"
<gardner.bob@g...> wrote:
> ... I'm thinking that my next purchase may be a
> laminator. I'm using an iron currently but find this to be not as
> consistent as I would like. I liked the note from a user recently
> who was using a Royal Sovereign laminator and would like to hear from
> more users with their laminator experiences. Is anyone using the
> laminator which Pulsar sells specifically for PCB transfer?

I would also like to know:

If you are using a regular laminator such as the Royal Sovereign, not
the special ones, how many times do you pass it through the laminator
to get a successful transfer?

Steve

Re: Toner Transfer questions...

2003-11-29 by Steve

Only $16 for 60 sheets (plus shipping) from Jet Print's website.

http://www.jetprintphoto.com/c/c3.asp

Steve


--- In Homebrew_PCBs@yahoogroups.com, "Anthony Toft" <toftat@c...> wrote:
> Thanks for all the replies!
>
> What a difference the paper makes, I got the Hammermill "Multi-Project
> Photo Paper" from Walmart, it was about $6.50 for 20 sheets. The
> transfer process is like wet transfer, like the temporary tattoo things.
> I am stunned by how the printed on surface was sort of slippery when it
> got wet, and then it just slipped off, leaving the toner behind.
>
> Excellent results, thanks for the help!
>

Re: Toner Transfer questions...

2003-11-29 by wheedal99

> paper or with regular glossy paper? Do you get your good results
> with just one pass through the laminator or do you have to make
more
> than one pass?

I do anywhere from 6 - 12 passes through mine. I use high-clay
content glossy magazine paper. My favorite issues are "GEO WORLD" a
GIS trade magazine we get in the office that no one reads --we only
had 1 project a few years ago that we played with GPS plugins.
Anyway it's a fairly high quality publication; unlike EEtimes,
ElecDesign and such. Low recycled paper pulp makes for more
consistant transfers. The Laminator I use is a Royal Sovereign NR-
900. It'd be nice to use the new Dynart laminator, but I can get by
with my current one--it really doesn't take that much to pass it
through a few extra times.

Anyway, here's a link to a CPU-board I did using TT(for the one
asking about a Z-80.) This one is a 80188(+) with RTC, FPGA, 2
serial ports. The crystal daughterboard is from when I was playing
with different clock frequencies; I changed it out a few times and I
eventually started pulling up the smt pads --even with the hot air
pencil. This board has been well "loved". The board was perfect
when first built --no toner dropout!; until I started tinkering with
it. The 32pin tsop (middle 32 pin flash socket) used 8 mil traces
and it came out great until I wiped it down with solder/solderbraid --
to coat the traces. A couple of traces were pulled up and I repaired
with stripped wire-wrap wire. Also there was a miswire also under
the socket. It was a test for a netlist for the 4 layer board to
come later (BTW worked perfectly as soon as the artwork cameback).
Anyway, I've clocked this up to 50MHz with no functional problems,
although I'm certain it was a RF noise generator. I wanted to build
another one, since I didn't take pictures when I first did this one;
but couldn't bring myself to drill that many holes again for vanity.
Anyway, your Z-80 should be no problem with a little care in layout.

http://myweb.cableone.net/wheedal/pcbconstruct/cpu3_7b.jpg

And a writeup on my TT PCB method.
http://myweb.cableone.net/wheedal/pcb.htm

-Dal

RE: [Homebrew_PCBs] Toner Transfer questions...

2003-12-04 by Pedro Perez de Ayala Rull

Hi all, I know this answer comes a little bit late, but I haven't seen
anyone mention it and I have been getting very good results with it. I am
using Time magazine paper with a laminator. It works PERFECT, I can do
traces from 3.3 mils wide with 5 mils clearance for small boards, I havent
tried using such tigh specs for big boards(for which I usually use 8mils
traces and 8 mils clearance). I have tried many papers and this one is the
best by far and pretty easy to get. Just one thing is not to feed it
directly to the printer since it will most probably get stuck, instead i
hold it on a normal paper with some tape and insert the whole stuff to the
printer.
-----Mensaje original-----
De: Anthony [mailto:toftat@...]
Enviado el: viernes, 28 de noviembre de 2003 17:51
Para: Homebrew_PCBs@yahoogroups.com
Asunto: [Homebrew_PCBs] Toner Transfer questions...


Being new to this, I am trying to make a toner transfer board. I have
made one very simple postage stamp sized board and it worked OK. I am
now trying to do a slightly more complex board (in a crawl-walk-run
kinda thing) and am having a lot less luck. I have tried to transfer
a couple of times and decided it wouldn't work right.

I am printing on my regular 20lb 84 brightness Georgia
Pacific "Copier Paper" $3 from walmart, and it leaves a lot
of "hairs" on the toner. If I am aggressive enough to get these off,
I also pull the toner off the board.

How hard should I try to get these off? My first thought was they too
will act as resist and I need to get them all off, is this true?
Becaused my second thought was that they'll absorb the etchant (FeCl)
and etch anyway albeit a bit slower.

Is there any better paper out there that won't cost a fortune, I have
seen the press'n'peel stuff and at $2 a sheet it's a bit costly if
it's one shot. I have a small budget but I can afford to use a bit of
time on the process.

As an off topic question (and please if you reply to this reply
personally) does anyone have any experience using the Zilog Z80 as a
micro controller?


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[Non-text portions of this message have been removed]

Re: Toner Transfer questions...

2003-12-04 by tnk

May I know how you use Time magazine paper with laminator. would you
mind share this printing process with us. for me I try different
papers but still no luck. :-(

--- In Homebrew_PCBs@yahoogroups.com, "Pedro Perez de Ayala Rull"
<payala@y...> wrote:
>
> Hi all, I know this answer comes a little bit late, but I
haven't seen
> anyone mention it and I have been getting very good results with
it. I am
> using Time magazine paper with a laminator. It works PERFECT, I
can do
> traces from 3.3 mils wide with 5 mils clearance for small boards,
I havent
> tried using such tigh specs for big boards(for which I usually use
8mils
> traces and 8 mils clearance). I have tried many papers and this
one is the
> best by far and pretty easy to get. Just one thing is not to feed
it
> directly to the printer since it will most probably get stuck,
instead i
> hold it on a normal paper with some tape and insert the whole
stuff to the
> printer.
> -----Mensaje original-----
> De: Anthony [mailto:toftat@c...]
> Enviado el: viernes, 28 de noviembre de 2003 17:51
> Para: Homebrew_PCBs@yahoogroups.com
> Asunto: [Homebrew_PCBs] Toner Transfer questions...
>
>
> Being new to this, I am trying to make a toner transfer board. I
have
> made one very simple postage stamp sized board and it worked OK.
I am
> now trying to do a slightly more complex board (in a crawl-walk-
run
> kinda thing) and am having a lot less luck. I have tried to
transfer
> a couple of times and decided it wouldn't work right.
>
> I am printing on my regular 20lb 84 brightness Georgia
> Pacific "Copier Paper" $3 from walmart, and it leaves a lot
> of "hairs" on the toner. If I am aggressive enough to get these
off,
> I also pull the toner off the board.
>
> How hard should I try to get these off? My first thought was
they too
> will act as resist and I need to get them all off, is this true?
> Becaused my second thought was that they'll absorb the etchant
(FeCl)
> and etch anyway albeit a bit slower.
>
> Is there any better paper out there that won't cost a fortune, I
have
> seen the press'n'peel stuff and at $2 a sheet it's a bit costly
if
> it's one shot. I have a small budget but I can afford to use a
bit of
> time on the process.
>
> As an off topic question (and please if you reply to this reply
> personally) does anyone have any experience using the Zilog Z80
as a
> micro controller?
>
>
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Re: Toner Transfer questions...

2003-12-05 by wheedal99

--- In Homebrew_PCBs@yahoogroups.com, "Pedro Perez de Ayala Rull" >
using Time magazine paper with a laminator. It works PERFECT, I can do
> traces from 3.3 mils wide with 5 mils clearance for small boards, I
havent
> tried using such tigh specs for big boards(for which I usually use
8mils
> traces and 8 mils clearance). I have tried many papers and this one
is the
> best by far and pretty easy to get. Just one thing is not to feed it
> directly to the printer since it will most probably get stuck,
instead i
> hold it on a normal paper with some tape and insert the whole stuff
to the
> printer.

That's pretty decent; got any pictures? I've stayed at 6-12mil
trace/6mil clearance on my boards. I've seen when doing 4" x4" or
bigger that I needed to surround the fine traces with other toner to
keep the stock from peeling off the super thin lines. You must of hit
on an even better toner/printer combo. What printer/toner
manufacturer are you using? 1200dpi?

I haven't had any TT magazine paper jams yet in my HP 5L sending
magazine pages through the envelope feed (1 sheet/time). I was
cutting the paper with a paper cutter at first; now I just rip it out
of the magazine and feed it through directly.

I did a write up of the process a while ago. Anyway it shows a few
pictures of what I've done on it. It was cited on this thread
earlier:

http://groups.yahoo.com/group/Homebrew_PCBs/message/3325

Re: [Homebrew_PCBs] Toner Transfer questions...

2003-12-05 by Russell Shaw

Pedro Perez de Ayala Rull wrote:
> Hi all, I know this answer comes a little bit late, but I haven't seen
> anyone mention it and I have been getting very good results with it. I am
> using Time magazine paper with a laminator. It works PERFECT, I can do
> traces from 3.3 mils wide with 5 mils clearance for small boards, I havent
> tried using such tigh specs for big boards(for which I usually use 8mils
> traces and 8 mils clearance). I have tried many papers and this one is the
> best by far and pretty easy to get. Just one thing is not to feed it
> directly to the printer since it will most probably get stuck, instead i
> hold it on a normal paper with some tape and insert the whole stuff to the
> printer.

Plastic tape against heated rollers is a bad idea is it not?

Re: [Homebrew_PCBs] Toner Transfer questions...

2003-12-05 by Stefan Trethan

On Fri, 05 Dec 20
>> best by far and pretty easy to get. Just one thing is not to feed it
>> directly to the printer since it will most probably get stuck, instead i
>> hold it on a normal paper with some tape and insert the whole stuff to
>> the
>> printer.
>
> Plastic tape against heated rollers is a bad idea is it not?
>
>

using paper masking tape is a much better idea, you are right.


st

Re: Toner Transfer questions...

2003-12-05 by wheedal99

--- In Homebrew_PCBs@yahoogroups.com, Stefan Trethan
> >> best by far and pretty easy to get. Just one thing is not to
feed it
> >> directly to the printer since it will most probably get stuck,
instead i
> >> hold it on a normal paper with some tape and insert the whole
stuff to
> >> the
> >> printer.
> >
> > Plastic tape against heated rollers is a bad idea is it not?
> >
> >
>
> using paper masking tape is a much better idea, you are right.

They do produce stickers just for this type of thing. I had a bunch
of these from a foil transfer kit. I believe they were just regular
labels, the backing was a 3M glue. The idea is to not use anything
that might melt as Russell suggested or an adhesive that might ooze
when heated and contaminate the photoconductor unit.

I did cut down stock taped it to paper carriers when I used the
expensive dynaart papers; but with magazine stock there's little
point. At least on my 5L transport, whole pages aren't a problem.
YMMV.

Re: Toner Transfer questions...

2003-12-05 by Steve

--- In Homebrew_PCBs@yahoogroups.com, Stefan Trethan
<stefan_trethan@g...> wrote:
> On Fri, 05 Dec 20

> > Plastic tape against heated rollers is a bad idea is it not?
> >
>
> using paper masking tape is a much better idea, you are right.

There is heat resistant paper tape sold for doing heat transfers like
coffee mugs and such. It has to stand up to well over 400F. It looks
like masking tape, but it does perform better than regular masking
tape. I know that from experience.

Steve

Re: [Homebrew_PCBs] Re: Toner Transfer questions...

2003-12-05 by Stefan Trethan

sing paper masking tape is a much better idea, you are right.
>
> They do produce stickers just for this type of thing. I had a bunch of
> these from a foil transfer kit. I believe they were just regular labels,
> the backing was a 3M glue. The idea is to not use anything that might
> melt as Russell suggested or an adhesive that might ooze when heated and
> contaminate the photoconductor unit.
>
> I did cut down stock taped it to paper carriers when I used the expensive
> dynaart papers; but with magazine stock there's little point. At least
> on my 5L transport, whole pages aren't a problem. YMMV.
>
>
i have flat paper masking tape (not the crepe masking tape for painting).
It works perfect and as far as i can say the glue doesn't melt or anything.

I used printable labels before too, works fine.

st