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How we make PCB's

Re: [Homebrew_PCBs] How we make PCB's - spray-on negative resist

2014-01-16 by Robin Whittle

Hi Andreas,

Thanks for this:

http://nicadrone.com/index.php?id_cms=14&controller=cms

I suggest you add links to supplier sites to save folks searching:

http://stores.ebay.com/PCB-Depot

A great range of single- and double-sided FR4 material
in various copper and FR4 thicknesses, and in various
sheet sizes, with free shipping in the USA.

(BTW, for people outside the USA, http://www.shipito.com
is a mailbox - shipping company which can accept parcels
consolidate, repack etc. and ship to almost any country.)

They also have some intriguing non-copper-coated materials
including thin, flexible, sheets and a big range of Loctite
products.


http://www.ebay.com/usr/goldpart

They have a plethora of products. The trick is to find the
spray on resist . . . Is this it?


http://www.ebay.com/itm/Photoresist-Anti-etching-Blue-Paint-Resist-Remover-Developer-For-DIY-PCB-Kit-/221355174272?hash=item3389cbe980


You wrote that this is a positive resist, but I think it is negative,
just as Riston film is a negative resist. A black part of the artwork
protects the resist from being exposed to UV, which prevents it from
being polymerized. Then it washes away, so that is where the copper
will not remain. So we have clear lines on the artwork where we want
copper - AKA "negative".

It seems that you don't use the developer - you just wash the unexposed
material away in ethanol.

What sort of etchant do you use?

How do you strip the resist after etching?

A final photo on your page doesn't render in Firefox, apparently due to
some errors:

http://nicadrone.com/img/DSC00649.JPG

I have written in this mailing list on success with Riston using a 10
Watt UV LED:


http://groups.yahoo.com/neo/groups/Homebrew_PCBs/conversations/topics/32652

- Robin http://www.firstpr.com.au/pcb-diy/

Re: [Homebrew_PCBs] How we make PCB's - spray-on negative resist

2014-01-16 by ctech

thanks for your feedback!
corrected the 'positive resist', added a bit more info on the suppliers, and the last picture should render now

gonna write up the etching process maybe tomorrow in part 2


On Wed, Jan 15, 2014 at 6:40 PM, Robin Whittle <rw@...> wrote:

Hi Andreas,

Thanks for this:

http://nicadrone.com/index.php?id_cms=14&controller=cms

I suggest you add links to supplier sites to save folks searching:

http://stores.ebay.com/PCB-Depot

A great range of single- and double-sided FR4 material
in various copper and FR4 thicknesses, and in various
sheet sizes, with free shipping in the USA.

(BTW, for people outside the USA, http://www.shipito.com
is a mailbox - shipping company which can accept parcels
consolidate, repack etc. and ship to almost any country.)

They also have some intriguing non-copper-coated materials
including thin, flexible, sheets and a big range of Loctite
products.

http://www.ebay.com/usr/goldpart

They have a plethora of products. The trick is to find the
spray on resist . . . Is this it?

http://www.ebay.com/itm/Photoresist-Anti-etching-Blue-Paint-Resist-Remover-Developer-For-DIY-PCB-Kit-/221355174272?hash=item3389cbe980

You wrote that this is a positive resist, but I think it is negative,
just as Riston film is a negative resist. A black part of the artwork
protects the resist from being exposed to UV, which prevents it from
being polymerized. Then it washes away, so that is where the copper
will not remain. So we have clear lines on the artwork where we want
copper - AKA "negative".

It seems that you don't use the developer - you just wash the unexposed
material away in ethanol.

What sort of etchant do you use?

How do you strip the resist after etching?

A final photo on your page doesn't render in Firefox, apparently due to
some errors:

http://nicadrone.com/img/DSC00649.JPG

I have written in this mailing list on success with Riston using a 10
Watt UV LED:

http://groups.yahoo.com/neo/groups/Homebrew_PCBs/conversations/topics/32652

- Robin http://www.firstpr.com.au/pcb-diy/


Re: [Homebrew_PCBs] How we make PCB's - spray-on negative resist

2014-01-17 by ctech

Here we go with part two, reverse plating/etching in 3 minutes
http://nicadrone.com/index.php?id_cms=19&controller=cms

Let me know what you guys think!
Andreas


On Thu, Jan 16, 2014 at 11:12 AM, ctech <ctech4285@...> wrote:
thanks for your feedback!
corrected the 'positive resist', added a bit more info on the suppliers, and the last picture should render now

gonna write up the etching process maybe tomorrow in part 2


On Wed, Jan 15, 2014 at 6:40 PM, Robin Whittle <rw@...> wrote:

Hi Andreas,

Thanks for this:

http://nicadrone.com/index.php?id_cms=14&controller=cms

I suggest you add links to supplier sites to save folks searching:

http://stores.ebay.com/PCB-Depot

A great range of single- and double-sided FR4 material
in various copper and FR4 thicknesses, and in various
sheet sizes, with free shipping in the USA.

(BTW, for people outside the USA, http://www.shipito.com
is a mailbox - shipping company which can accept parcels
consolidate, repack etc. and ship to almost any country.)

They also have some intriguing non-copper-coated materials
including thin, flexible, sheets and a big range of Loctite
products.

http://www.ebay.com/usr/goldpart

They have a plethora of products. The trick is to find the
spray on resist . . . Is this it?

http://www.ebay.com/itm/Photoresist-Anti-etching-Blue-Paint-Resist-Remover-Developer-For-DIY-PCB-Kit-/221355174272?hash=item3389cbe980

You wrote that this is a positive resist, but I think it is negative,
just as Riston film is a negative resist. A black part of the artwork
protects the resist from being exposed to UV, which prevents it from
being polymerized. Then it washes away, so that is where the copper
will not remain. So we have clear lines on the artwork where we want
copper - AKA "negative".

It seems that you don't use the developer - you just wash the unexposed
material away in ethanol.

What sort of etchant do you use?

How do you strip the resist after etching?

A final photo on your page doesn't render in Firefox, apparently due to
some errors:

http://nicadrone.com/img/DSC00649.JPG

I have written in this mailing list on success with Riston using a 10
Watt UV LED:

http://groups.yahoo.com/neo/groups/Homebrew_PCBs/conversations/topics/32652

- Robin http://www.firstpr.com.au/pcb-diy/



RE: How we make PCB's

2014-01-18 by <dgh2259@...>

Hello Andreas,


I apologize if I have missed something here, but why are you using "reverse" electroplating and ferric chloride, when the Ferric chloride will do the same job alone? is it for speed? I also note the current you are using is "massive" In normal electroplating i.e. copper plating, I use less than 1 amp and it achieves the desired results! a rule of thumb being " less amps better finish!" is this also to speed up the process?

Many thanks


David

Re: [Homebrew_PCBs] RE: How we make PCB's

2014-01-18 by ctech

Hello David,
It is true that Ferric Chloride will do the same job almost as fast under perfect conditions. With reverse plating it works consistently under any conditions of your enchant. Speed is important it seems, fine details come out perfect and edges are sharp if you stay under 5 minutes.

True the current is massive compared to plating. When plating you care about that the ions are deposited and make proper bonds on the Cathode. For some reason it works better with low current. But we don't care, we only care about ions being removed from the Anode (PCB) and the only problem I notices is when it goes too high the FR4 will actually burn, fine traces heat up and destroy the resist and the like..

If I have time I'll set up an experiment at different currents...

Kind regards
Andreas


On Sat, Jan 18, 2014 at 7:14 AM, <dgh2259@...> wrote:

Hello Andreas,


I apologize if I have missed something here, but why are you using "reverse" electroplating and ferric chloride, when the Ferric chloride will do the same job alone? is it for speed? I also note the current you are using is "massive" In normal electroplating i.e. copper plating, I use less than 1 amp and it achieves the desired results! a rule of thumb being " less amps better finish!" is this also to speed up the process?

Many thanks


David