photo layer coming off
2013-05-12 by dave_donlan
Yahoo Groups archive
Index last updated: 2026-03-31 13:47 UTC
Thread
2013-05-12 by dave_donlan
2013-05-12 by Leon Heller
> Hi guysUse a test strip with a range of exposure times to get the correct exposure.
> I am using UV exposure method on clear acetate
>
> 15 secs exposure caustic soda developer about a 60 secs
>
> hydrochloric acid / peroxide etchant no bubbler just sloshing about but
> the problem is the protective layer is coming off after a few minuets of
> etching
>
> hydrochloric is 30%
> peroxide is 9%
2013-05-12 by Harvey White
>Hi guysUV photo stuff exposes from the top down, you may not have exposed the
>I am using UV exposure method on clear acetate
>
>15 secs exposure caustic soda developer about a 60 secs
>Proportion is about 1 part HCL to 3 or 4 parts H2O2 (assuming drug
>hydrochloric acid / peroxide etchant no bubbler just sloshing about but the problem is the protective layer is coming off after a few minuets of etching
>
>hydrochloric is 30%
>peroxide is 9%
>
>Any advice please
>Dave
2013-05-12 by cunningfellow
> dave wrote:As other have said, if you have not done a test
>
> I am using UV exposure method on clear acetate
> 15 secs exposure caustic soda developer about
> a 60 secs
> hydrochloric acid / peroxide etchant no bubblerIt's probably nothing to do with the etchant.
> just sloshing about but the problem is the
> protective layer is coming off after a few
> minuets of etching
>
> hydrochloric is 30%
> peroxide is 9%
>
> Any advice please
2013-05-12 by Paul
On 12/05/2013 15:07, dave_donlan wrote:
>
> Hi guys
> I am using UV exposure method on clear acetate
>
> 15 secs exposure caustic soda developer about a 60 secs
>
> hydrochloric acid / peroxide etchant no bubbler just sloshing about
> but the problem is the protective layer is coming off after a few
> minuets of etching
>
> hydrochloric is 30%
> peroxide is 9%
>
> Any advice please
> Dave
>
>
>
> No virus found in this message.
> Checked by AVG - www.avg.com <http://www.avg.com>
> Version: 2013.0.2904 / Virus Database: 3162/6317 - Release Date: 05/11/13
>
[Non-text portions of this message have been removed]
2013-05-13 by tda7000
--- In Homebrew_PCBs@yahoogroups.com, Paul <paul@...> wrote:
>
> Dave
>
> It does of course depend on the UV source and the photo board but 15s
> sounds far too short.
>
> Using laser printed art work on acetate, with my UV box (2 x 8W tubes)
> and using pre coated board (usually from Mega Electronics) I need about
> 3 minutes.
>
> But as folk have suggested try a test strip.
>
> http://www.piclist.com/tecHREF/piclist/biketut/chapter3.html#zzee_link_9_1019487419
>
> Paul
>
> On 12/05/2013 15:07, dave_donlan wrote:
> >
> > Hi guys
> > I am using UV exposure method on clear acetate
> >
> > 15 secs exposure caustic soda developer about a 60 secs
> >
> > hydrochloric acid / peroxide etchant no bubbler just sloshing about
> > but the problem is the protective layer is coming off after a few
> > minuets of etching
> >
> > hydrochloric is 30%
> > peroxide is 9%
> >
> > Any advice please
> > Dave
> >
> >
> >
> > No virus found in this message.
> > Checked by AVG - www.avg.com <http://www.avg.com>
> > Version: 2013.0.2904 / Virus Database: 3162/6317 - Release Date: 05/11/13
> >
>
>
>
> [Non-text portions of this message have been removed]
>
2013-05-13 by Todd F. Carney / K7TFC
> It does of course depend on the UV source and the photo board but 15s soundsI also agree. Back in the 70s, I used an old arc-light unit--complete with
> far too short.
2013-05-13 by James
On 13/05/13 02:07, dave_donlan wrote:
>
> Hi guys
> I am using UV exposure method on clear acetate
>
> 15 secs exposure caustic soda developer about a 60 secs
>
> hydrochloric acid / peroxide etchant no bubbler just sloshing about
> but the problem is the protective layer is coming off after a few
> minuets of etching
>
> hydrochloric is 30%
> peroxide is 9%
>
[Non-text portions of this message have been removed]
2013-05-13 by Harvey White
>I'll assume you're using the cheap readily available negative exposureTake a strip of board, use a file or knife to score the board at about
>dry film.
>
>As others have said, 15 seconds, sounds too short. I use about 2m30s
>with doubled tracing paper and UV leds, I think last time I used the sun
>(too big a board for my box) I put it out for about 5 minutes.
>
>You should be using Washing Soda (Sodium Carbonate) to develop somewhere
>in the region of 20g/Litre - 5 minutes and a bit of a rub. In fact I
>use it to strip as well (just warm up a stronger solution for stripping,
>soak 1/2 an hour, and the resist will float away), it takes longer but
>it's safer in all respects. Sodium Carbonate is available at your
>nearest supermarket, look in the laundry aisle for "natural" products,
>read the label, there'll be one there that is probably 100% Sodium
>Carbonate for sure.
>
>For hobbiest purposes, there is piles of lee-way with long exposures, if
>your artwork is sufficiently high contrast. When exposed, the traces
>are clearly visible. I'd suggest doing some small test pieces
>(something that has traces about as thin and closely spaced as you would
>want to use, like a SO16 breakout or something) to see how long an
>exposure you can get away with before you start seeing trouble. You're
>a hobbiest right so no need to be crazy precise, mark-one-eyeball it.
>Start with say 3 minutes, if it looks too-far-gone, try the next one 2
>minutes, if it looks ok, try one at 4 minutes. I think you'll be
>surprised just how long an exposure you can "get away with".
>
>Also, try using the doubled-tracing paper artwork. Way cheaper than
>acetate.
>
>
>
>On 13/05/13 02:07, dave_donlan wrote:
>>
>> Hi guys
>> I am using UV exposure method on clear acetate
>>
>> 15 secs exposure caustic soda developer about a 60 secs
>>
>> hydrochloric acid / peroxide etchant no bubbler just sloshing about
>> but the problem is the protective layer is coming off after a few
>> minuets of etching
>>
>> hydrochloric is 30%
>> peroxide is 9%
>>
>
>
>
>[Non-text portions of this message have been removed]
2013-05-13 by smilingcat90254
2013-05-13 by dave_donlan
--- In Homebrew_PCBs@yahoogroups.com, "smilingcat90254" <smilingcat@...> wrote:
>
> One thing not mentioned so far is to cure the image after exposure-development.
>
> After the image is developed on the board, some recommend to cure the remaining resist by exposing the image to harden the image. Some resist may not be compatible with this step so check first.
>
> Another issue is resist adhesion. Lots of discussion on this too. I always wear rubber glove to keep the board free of oil from my hand and to keep chemicals off my hand. Some even have recommended to mildly pre-etch the blank then apply the resist. And so on...
>
> If you want to be accurate with exposure, you might want to use Stouffer's 21 step exposure guide. do a google search if you want one.
>
2013-05-13 by cunningfellow
> dave wrote:Well in that case def. do not use lye.
> <SNIP>
> The boards are positive photo from Maplins
> <SNIP>
2013-05-13 by Paul
On 13/05/2013 19:36, dave_donlan wrote:
>
> cheers for the advice I will try another test strip but go over longer
> time.
> The uv box is a converted scanner with four UV 9W tubes from a nail
> curing unit
> The boards are positive photo from Maplins
> it is clear acetate lazer printer. I print 2 images to double up the
> thickness
> Dave
>
> --- In Homebrew_PCBs@yahoogroups.com
> <mailto:Homebrew_PCBs%40yahoogroups.com>, "smilingcat90254"
> <smilingcat@...> wrote:
> >
> > One thing not mentioned so far is to cure the image after
> exposure-development.
> >
> > After the image is developed on the board, some recommend to cure
> the remaining resist by exposing the image to harden the image. Some
> resist may not be compatible with this step so check first.
> >
> > Another issue is resist adhesion. Lots of discussion on this too. I
> always wear rubber glove to keep the board free of oil from my hand
> and to keep chemicals off my hand. Some even have recommended to
> mildly pre-etch the blank then apply the resist. And so on...
> >
> > If you want to be accurate with exposure, you might want to use
> Stouffer's 21 step exposure guide. do a google search if you want one.
> >
>
>
>
> No virus found in this message.
> Checked by AVG - www.avg.com <http://www.avg.com>
> Version: 2013.0.2904 / Virus Database: 3162/6319 - Release Date: 05/12/13
>
[Non-text portions of this message have been removed]
2013-05-13 by Harvey White
>cheers for the advice I will try another test strip but go over longer time.As a complete guess on the exposure, look for a good exposure to be 3
>The uv box is a converted scanner with four UV 9W tubes from a nail curing unit
>The boards are positive photo from Maplins
>it is clear acetate lazer printer. I print 2 images to double up the thickness
>Dave
>
>--- In Homebrew_PCBs@yahoogroups.com, "smilingcat90254" <smilingcat@...> wrote:
>>
>> One thing not mentioned so far is to cure the image after exposure-development.
>>
>> After the image is developed on the board, some recommend to cure the remaining resist by exposing the image to harden the image. Some resist may not be compatible with this step so check first.
>>
>> Another issue is resist adhesion. Lots of discussion on this too. I always wear rubber glove to keep the board free of oil from my hand and to keep chemicals off my hand. Some even have recommended to mildly pre-etch the blank then apply the resist. And so on...
>>
>> If you want to be accurate with exposure, you might want to use Stouffer's 21 step exposure guide. do a google search if you want one.
>>
>
2013-05-14 by Mitch Davis
> cheers for the advice I will try another test strip but go over longer time.My 2c: When making boards at home I print onto drafting paper. 8mil
>
> it is clear acetate lazer printer. I print 2 images to double up the thickness
2013-05-14 by Jeff Heiss
> cheers for the advice I will try another test strip but go over longertime.
>thickness
> it is clear acetate lazer printer. I print 2 images to double up the
2013-05-14 by Mitch Davis
On Tue, May 14, 2013 at 11:39 AM, Jeff Heiss <jeff.heiss@...> wrote:
>
> Do you mean $19 per board when 10 boards are ordered ($190 total)?
Haha, oh goodness no! I wouldn't do any business! That's USD19 total
for 10 boards.
As an example, this customer paid me the Australian equivalent of
USD19 for these boards:
http://nanibox.com/2013/03/kurobox-prototype/
He also paid USD3 for registered shipping, but that's it. (He and I
are both Australian so it was easier for us this way).
According to my records, for his order, I checked and processed his
order same day, board manufacture took 3 days, and shipping was 7
days.
There are some other important details: That's the up-to-5x5cm price,
and for Paypal it's +5%. For more info, read my guide:
http://tinyurl.com/hvpcbfaq
> What is the cost for one or two boards?
I have a 10-for-5 offer for boards that are up to 5x5cm (USD19), and
10-for-5 on up to 10x10cm (USD36, but smaller sizes are cheaper.
Also, thinner is cheaper). If you're really only after one or two, 'm
very happy to make 5 and throw 3 or 4 away before shipping them to
you. Or you can give them to budding engineers or use them for SMT
soldering practice.
Oh, and here's another happy customer:
http://electronics.ozonejunkie.com/2012/11/pcb-manufacture/
His boards were also USD19, but he also paid me USD25 for DHL.
If you're greedy, you can visit these too:
http://dangerousprototypes.com/forum/viewtopic.php?f=2&t=4722
http://dangerousprototypes.com/2012/12/06/workshop-video-interview-with-mitch-from-hackvana/
Talking to my customers is the highlight of my day. I have a 24-hour
live chatroom where several dozen of my customers hang out and talk
about electronics, give feedback to each other on their PCB designs,
and generally have a good time. You're all welcome to join (see my
guide).
Like most of you I'm an engineer and a tinkerer. I love making stuff,
and I get a buzz out of helping others to make stuff.
Lest I wear out my welcome here, if you'd like to know more, please
send me a private email, or come chat with me and other customers in
the chat room.
Regards,
Mitch.
2013-05-14 by Paul
On 14/05/2013 05:44, Mitch Davis wrote:
>
> Hello Jeff, hello homebrewing PCB folks.
>
>
>
> On Tue, May 14, 2013 at 11:39 AM, Jeff Heiss <jeff.heiss@...
> <mailto:jeff.heiss%40comcast.net>> wrote:
> >
> > Do you mean $19 per board when 10 boards are ordered ($190 total)?
>
> Haha, oh goodness no! I wouldn't do any business! That's USD19 total
> for 10 boards.
>
[Non-text portions of this message have been removed]
2013-05-14 by Mitch Davis
>That's what I do. I speak Chinese so you don't have to. I check
> More power to you, it's a really great idea to have someone on the
> ground as an "interface" between Europe/USA and the Chinese PCB makers
> although
>I do have a great Chinese friend in HK who is into specialistI'd be interested in talking to him, as I don't have good contacts for assembly.
> electronics manufacturing and who helps me out.
> How about a sideline in supplying some PCB materials for us homebrewI'd really love to. One issue is freight. Fibreglass is extremely
> hackers? Pre-sensitised board is expensive here and solder resist
> laminate film is expensive and very difficult to find in small quantities.
> What kind of costs for a solder paste mask? (I saw somewhere you canI was selling laser-cut stainless frameless solderpaste stencils of up
> supply them)
> Do you miss the Fosters?LOL, Fosters is megaswill, I never drink it. I brew my own beer :-)
2013-05-14 by Mitch Davis
>I should clarify that I check the design. Here's a recent report for a
> I check boards thoroughly and give a report on each one.
2013-05-14 by Paul
>But they keep telling us on the TV ads that it is amber nectar! You
>
>
> > Do you miss the Fosters?
>
> LOL, Fosters is megaswill, I never drink it. I brew my own beer :-)
> That's what this group is for eh, making your own?
>
> Mitch.
>
> _
2013-05-14 by Mitch Davis
>That it was an ad should be enough of a giveaway, that it was also on
> But they keep telling us on the TV ads that it is amber nectar!
2013-05-14 by lists
> > Do you miss the Fosters?Thank God for that.
> LOL, Fosters is megaswill, I never drink it. I brew my own beer :-)
2013-05-14 by lists
> Maplin board!Maplin - Arrgh