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circuit board drilling question

circuit board drilling question

2013-01-02 by Rick Sparber

Has anyone played with putting a high intensity LED pointing up through the
drill press table so it would be easier to see the circuit board land before
drilling?



Rick



[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] circuit board drilling question

2013-01-02 by Harvey White

On Tue, 1 Jan 2013 20:55:39 -0700, you wrote:

>Has anyone played with putting a high intensity LED pointing up through the
>drill press table so it would be easier to see the circuit board land before
>drilling?

I've played with a TV camera pointing up (in my case, down) at the PC
board with a pair of cross hairs on the monitor. The drill moves
upwards. Main problem is a good method to hold the board down.

Harvey

Show quoted textHide quoted text
>
>
>
>Rick
>
>
>
>[Non-text portions of this message have been removed]

Re: circuit board drilling question

2013-01-02 by bebx2000

I use a laser pointer mounted horizontally in a project box. The beam is directed to a 45 deg. mirror to turn the beam upward through a hole in the top of the box. A brass shim is affixed to the inside of the box covering the hole. The calibration is done by taking the finest drill bit you have and drilling a hole in the brass shim. This assumes that you have pretty much aligned everything and fixed the box to the drill table before drilling the hole. After drilling don't move the drill head horizontally. The spot of light shining through the PCB is exactly where the drill will penetrate. There is some diffusion of the beam, but it doesn't seem to matter. Adjust the vertical depth of the drill head movement so you don't mess up the brass shim pinhole. I suppose this might also work with an LED.

Baxter
Show quoted textHide quoted text
--- In Homebrew_PCBs@yahoogroups.com, "Rick Sparber" <rgsparber@...> wrote:
>
> Has anyone played with putting a high intensity LED pointing up through the
> drill press table so it would be easier to see the circuit board land before
> drilling?
>
>
>
> Rick
>
>
>
> [Non-text portions of this message have been removed]
>

RE: [Homebrew_PCBs] Re: circuit board drilling question

2013-01-02 by Jeff Heiss

The pads will need a center hole etched so the light will go through the board?

Jeff


-----Original Message-----
From: bebx2000 <bebx2000@...>
Sent: Tuesday, January 01, 2013 11:54 PM
To: Homebrew_PCBs@yahoogroups.com
Subject: [Homebrew_PCBs] Re: circuit board drilling question




I use a laser pointer mounted horizontally in a project box. The beam is directed to a 45 deg. mirror to turn the beam upward through a hole in the top of the box. A brass shim is affixed to the inside of the box covering the hole. The calibration is done by taking the finest drill bit you have and drilling a hole in the brass shim. This assumes that you have pretty much aligned everything and fixed the box to the drill table before drilling the hole. After drilling don't move the drill head horizontally. The spot of light shining through the PCB is exactly where the drill will penetrate. There is some diffusion of the beam, but it doesn't seem to matter. Adjust the vertical depth of the drill head movement so you don't mess up the brass shim pinhole. I suppose this might also work with an LED.

Baxter
--- In Homebrew_PCBs@yahoogroups.com, "Rick Sparber" <rgsparber@...> wrote:
>
> Has anyone played with putting a high intensity LED pointing up through the
> drill press table so it would be easier to see the circuit board land before
> drilling?
>
>
>
> Rick
>
>
>
> [Non-text portions of this message have been removed]
>



[Non-text portions of this message have been removed]

RE: [Homebrew_PCBs] Re: circuit board drilling question

2013-01-02 by Rick Sparber

Jeff,

Yup. That is the way they are designed. So I hope to see a well defined
bright spot as my target.

Rick

-----Original Message-----
From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
On Behalf Of Jeff Heiss
Sent: Wednesday, January 02, 2013 5:45 AM
To: Homebrew_PCBs@yahoogroups.com
Subject: RE: [Homebrew_PCBs] Re: circuit board drilling question

The pads will need a center hole etched so the light will go through the
board?

Jeff

RE: [Homebrew_PCBs] circuit board drilling question

2013-01-02 by Rick Sparber

I can see how holding the board down with the drill coming up through it
would be a problem.

Rick

-----Original Message-----
From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
On Behalf Of Harvey White
Sent: Tuesday, January 01, 2013 9:47 PM
To: Homebrew_PCBs@yahoogroups.com
Subject: Re: [Homebrew_PCBs] circuit board drilling question

On Tue, 1 Jan 2013 20:55:39 -0700, you wrote:

>Has anyone played with putting a high intensity LED pointing up through
>the drill press table so it would be easier to see the circuit board
>land before drilling?

I've played with a TV camera pointing up (in my case, down) at the PC board
with a pair of cross hairs on the monitor. The drill moves upwards. Main
problem is a good method to hold the board down.

Harvey

>
>
>
>Rick
>
>
>
>[Non-text portions of this message have been removed]



------------------------------------

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http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links

RE: [Homebrew_PCBs] Re: circuit board drilling question

2013-01-02 by Rick Sparber

Baxter,

Our approaches are rather different. I'm hoping to shine light through the
board so the pad feature is clearly outlined. I figure that would be more
precise and clearer than shining lights down on the board from above and
seeing the reflected light. From above I would be unable to shine straight
down so would get shadows. From below I can shine straight up. Hope to have
this mod tested today.

Thanks,

Rick

-----Original Message-----
From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
On Behalf Of bebx2000
Sent: Tuesday, January 01, 2013 9:55 PM
To: Homebrew_PCBs@yahoogroups.com
Subject: [Homebrew_PCBs] Re: circuit board drilling question






I use a laser pointer mounted horizontally in a project box. The beam is
directed to a 45 deg. mirror to turn the beam upward through a hole in the
top of the box. A brass shim is affixed to the inside of the box covering
the hole. The calibration is done by taking the finest drill bit you have
and drilling a hole in the brass shim. This assumes that you have pretty
much aligned everything and fixed the box to the drill table before drilling
the hole. After drilling don't move the drill head horizontally. The spot of
light shining through the PCB is exactly where the drill will penetrate.
There is some diffusion of the beam, but it doesn't seem to matter. Adjust
the vertical depth of the drill head movement so you don't mess up the brass
shim pinhole. I suppose this might also work with an LED.

Baxter

Re: [Homebrew_PCBs] circuit board drilling question

2013-01-02 by Harvey White

On Wed, 2 Jan 2013 06:33:41 -0700, you wrote:

>I can see how holding the board down with the drill coming up through it
>would be a problem.

So can I. The approach was to use a vacuum, but there are mechanical
problems, as in not enough suction at the moment. I have more
mechanical work to do. Sadly enough, the microprocessor, drill,
mechanical work to get it to go up and down properly, all that lovely
stuff was relatively trivial.

Another option might be a clamping foot or bar. Problem is that it
would cause some vibration, and that might move the board.

Harvey

Show quoted textHide quoted text
>
>Rick
>
>-----Original Message-----
>From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
>On Behalf Of Harvey White
>Sent: Tuesday, January 01, 2013 9:47 PM
>To: Homebrew_PCBs@yahoogroups.com
>Subject: Re: [Homebrew_PCBs] circuit board drilling question
>
>On Tue, 1 Jan 2013 20:55:39 -0700, you wrote:
>
>>Has anyone played with putting a high intensity LED pointing up through
>>the drill press table so it would be easier to see the circuit board
>>land before drilling?
>
>I've played with a TV camera pointing up (in my case, down) at the PC board
>with a pair of cross hairs on the monitor. The drill moves upwards. Main
>problem is a good method to hold the board down.
>
>Harvey
>
>>
>>
>>
>>Rick
>>
>>
>>
>>[Non-text portions of this message have been removed]
>
>
>
>------------------------------------
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>

RE: [Homebrew_PCBs] circuit board drilling question

2013-01-02 by Rick Sparber

Harvey,

By drilling from above I just hold the board steady with one hand. I do use
two hands to move it into position because I'm not all that coordinated.

Drilling from below sounds VERY promising since you have such a clear view
of the process. But these side issues sure complicate the machine.

Rick

-----Original Message-----
From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
On Behalf Of Harvey White
Sent: Wednesday, January 02, 2013 7:30 AM
To: Homebrew_PCBs@yahoogroups.com
Subject: Re: [Homebrew_PCBs] circuit board drilling question

On Wed, 2 Jan 2013 06:33:41 -0700, you wrote:

>I can see how holding the board down with the drill coming up through
>it would be a problem.

So can I. The approach was to use a vacuum, but there are mechanical
problems, as in not enough suction at the moment. I have more mechanical
work to do. Sadly enough, the microprocessor, drill, mechanical work to get
it to go up and down properly, all that lovely stuff was relatively trivial.

Another option might be a clamping foot or bar. Problem is that it would
cause some vibration, and that might move the board.

Harvey

>
>Rick
>
>-----Original Message-----
>From: Homebrew_PCBs@yahoogroups.com
>[mailto:Homebrew_PCBs@yahoogroups.com]
>On Behalf Of Harvey White
>Sent: Tuesday, January 01, 2013 9:47 PM
>To: Homebrew_PCBs@yahoogroups.com
>Subject: Re: [Homebrew_PCBs] circuit board drilling question
>
>On Tue, 1 Jan 2013 20:55:39 -0700, you wrote:
>
>>Has anyone played with putting a high intensity LED pointing up
>>through the drill press table so it would be easier to see the circuit
>>board land before drilling?
>
>I've played with a TV camera pointing up (in my case, down) at the PC
>board with a pair of cross hairs on the monitor. The drill moves
>upwards. Main problem is a good method to hold the board down.
>
>Harvey
>
>>
>>
>>
>>Rick
>>
>>
>>
>>[Non-text portions of this message have been removed]
>
>
>
>------------------------------------
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>



------------------------------------

Be sure to visit the group home and check for new Links, Files, and Photos:
http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links

Re: [Homebrew_PCBs] circuit board drilling question

2013-01-02 by Malcolm Parker-Lisberg

Drilling from below presents no problems. I have used the professional version from Megauk, see half way down the page:
<http://www.megauk.com/pcb_drilling_machines.php>
But at that price, it is out of range of most of the home users. Making one should not preset too many problems.

Malcolm



I don't suffer from insanity I enjoy it!
Mene, mene, tekel, upharsin
The writing is on the wall.


________________________________
Show quoted textHide quoted text
From: Harvey White <madyn@...>
To: Homebrew_PCBs@yahoogroups.com
Sent: Wednesday, January 2, 2013 2:29 PM
Subject: Re: [Homebrew_PCBs] circuit board drilling question



On Wed, 2 Jan 2013 06:33:41 -0700, you wrote:

>I can see how holding the board down with the drill coming up through it
>would be a problem.

So can I. The approach was to use a vacuum, but there are mechanical
problems, as in not enough suction at the moment. I have more
mechanical work to do. Sadly enough, the microprocessor, drill,
mechanical work to get it to go up and down properly, all that lovely
stuff was relatively trivial.

Another option might be a clamping foot or bar. Problem is that it
would cause some vibration, and that might move the board.

Harvey

>
>Rick
>
>-----Original Message-----
>From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
>On Behalf Of Harvey White
>Sent: Tuesday, January 01, 2013 9:47 PM
>To: Homebrew_PCBs@yahoogroups.com
>Subject: Re: [Homebrew_PCBs] circuit board drilling question
>
>On Tue, 1 Jan 2013 20:55:39 -0700, you wrote:
>
>>Has anyone played with putting a high intensity LED pointing up through
>>the drill press table so it would be easier to see the circuit board
>>land before drilling?
>
>I've played with a TV camera pointing up (in my case, down) at the PC board
>with a pair of cross hairs on the monitor. The drill moves upwards. Main
>problem is a good method to hold the board down.
>
>Harvey
>
>>
>>
>>
>>Rick
>>
>>
>>
>>[Non-text portions of this message have been removed]
>
>
>
>------------------------------------
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>




[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] circuit board drilling question

2013-01-02 by Harvey White

On Wed, 2 Jan 2013 07:37:36 -0800 (PST), you wrote:

>Drilling from below presents no problems. I have used the professional version from Megauk, see half way down the page:
><http://www.megauk.com/pcb_drilling_machines.php>
>But at that price, it is out of range of most of the home users. Making one should not preset too many problems.

At that price, it's certainly out of my range.

Let's see (prices in USD), TV camera, 25$, stand (hot air from Weller,
base and arm, 30$, ball bearing slide table (1 axis) 30$, color LCD
display, 10$, Linear drive stepper, 8$, case, 4$, power supply 10$,
Interface board, stepper drive electronics, LCD display for status,
switches, processor board, relays, call it about 30$.

say under 150$, making use of some standard things I had around the
house (128 x 64 graphics display, processor board, stepper motor
driver board). Most of those costs are included.

Oh, and the Proxxon that I use was probably about 100 USD, and well
worth it for the bearings and runout.

Main problem, as I said, was figuring out a good method to hold the
board in place while being drilled.

TV camera with lens is used as magnifier, and the video display is
mounted above that (I think it was surplus from a car DVD player).
Right now the crosshairs are mechanical and on a sheet of plastic,
that might change. If I can dig the sync signals out of the video,
then a simple CPLD will probably be enough for a set of digital
oneshots to make a crosshair generator.

Electronics and some of the mechanical stuff, no problem, vacuum
holddown, still a problem. It's on the "get to it" list. Works with
a foot pedal or pushbutton as you want.

Harvey

Show quoted textHide quoted text
>
>Malcolm
>
>
>
>I don't suffer from insanity I enjoy it!
>Mene, mene, tekel, upharsin
>The writing is on the wall.
>
>
>________________________________
> From: Harvey White <madyn@...>
>To: Homebrew_PCBs@yahoogroups.com
>Sent: Wednesday, January 2, 2013 2:29 PM
>Subject: Re: [Homebrew_PCBs] circuit board drilling question
>
>
>
>On Wed, 2 Jan 2013 06:33:41 -0700, you wrote:
>
>>I can see how holding the board down with the drill coming up through it
>>would be a problem.
>
>So can I. The approach was to use a vacuum, but there are mechanical
>problems, as in not enough suction at the moment. I have more
>mechanical work to do. Sadly enough, the microprocessor, drill,
>mechanical work to get it to go up and down properly, all that lovely
>stuff was relatively trivial.
>
>Another option might be a clamping foot or bar. Problem is that it
>would cause some vibration, and that might move the board.
>
>Harvey
>
>>
>>Rick
>>
>>-----Original Message-----
>>From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
>>On Behalf Of Harvey White
>>Sent: Tuesday, January 01, 2013 9:47 PM
>>To: Homebrew_PCBs@yahoogroups.com
>>Subject: Re: [Homebrew_PCBs] circuit board drilling question
>>
>>On Tue, 1 Jan 2013 20:55:39 -0700, you wrote:
>>
>>>Has anyone played with putting a high intensity LED pointing up through
>>>the drill press table so it would be easier to see the circuit board
>>>land before drilling?
>>
>>I've played with a TV camera pointing up (in my case, down) at the PC board
>>with a pair of cross hairs on the monitor. The drill moves upwards. Main
>>problem is a good method to hold the board down.
>>
>>Harvey
>>
>>>
>>>
>>>
>>>Rick
>>>
>>>
>>>
>>>[Non-text portions of this message have been removed]
>>
>>
>>
>>------------------------------------
>>
>>Be sure to visit the group home and check for new Links, Files, and Photos:
>>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>>
>>
>>
>
>
>
>
>[Non-text portions of this message have been removed]

Re: circuit board drilling question

2013-01-03 by bebx2000

Rick,

I think you misinterpreted the arrangement. The drilling is down from the top, but the light is shining up through the bottom of the board. The board is placed on top of the project box which has the laser pinhole setup. I use the Eagle drill-aid.ulp which provides a smaller etched hole than the regular hole. The board is positioned (looking down on the board) so that when light appears in a hole that is where the drill will penetrate. This has improved my depth perception so that now I can pretty much drill a straight line of holes.

Baxter
Show quoted textHide quoted text
--- In Homebrew_PCBs@yahoogroups.com, "Rick Sparber" <rgsparber@...> wrote:
>
> Baxter,
>
> Our approaches are rather different. I'm hoping to shine light through the
> board so the pad feature is clearly outlined. I figure that would be more
> precise and clearer than shining lights down on the board from above and
> seeing the reflected light. From above I would be unable to shine straight
> down so would get shadows. From below I can shine straight up. Hope to have
> this mod tested today.

Re: [Homebrew_PCBs] Re: circuit board drilling question

2013-01-03 by Missouri Guy

Neat idea, but I gotta ask...does the light down below collect any
dust from the drilling or does a vacuum pretty much
take care of that.

Charlie

On Thu, 03 Jan 2013 00:44:28 -0000 "bebx2000" <bebx2000@...>
writes:



Rick,

I think you misinterpreted the arrangement. The drilling is down from the
top, but the light is shining up through the bottom of the board. The
board is placed on top of the project box which has the laser pinhole
setup. I use the Eagle drill-aid.ulp which provides a smaller etched hole
than the regular hole. The board is positioned (looking down on the
board) so that when light appears in a hole that is where the drill will
penetrate. This has improved my depth perception so that now I can pretty
much drill a straight line of holes.

Baxter
--- In Homebrew_PCBs@yahoogroups.com, "Rick Sparber" <rgsparber@...>
wrote:
>
> Baxter,
>
> Our approaches are rather different. I'm hoping to shine light through
the
> board so the pad feature is clearly outlined. I figure that would be
more
> precise and clearer than shining lights down on the board from above
and
> seeing the reflected light. From above I would be unable to shine
straight
> down so would get shadows. From below I can shine straight up. Hope to
have
Show quoted textHide quoted text
> this mod tested today.




[Non-text portions of this message have been removed]

Re: circuit board drilling question

2013-01-03 by bebx2000

Charlie,

The pinhole tends to become obscure after a few holes, but I just blow the debris away with a can of air. The real drawback to this setup is going out of calibration with horizontal movement of the drill head. It's easy to fix, however; just remove the project box lid, replace the shim and drill a new hole.

Baxter

Show quoted textHide quoted text
--- In Homebrew_PCBs@yahoogroups.com, Missouri Guy wrote:
>
> Neat idea, but I gotta ask...does the light down below collect any
> dust from the drilling or does a vacuum pretty much
> take care of that.
>
> Charlie
>

RE: [Homebrew_PCBs] Re: circuit board drilling question

2013-01-03 by Rick Sparber

Baxter,

Thanks for the correction. The only difference in our approaches seems to be
that yours works. I tried the high intensity LED yesterday and it was too
weak. If I turned the lights off, I could see the dot of light but not the
drill or surrounding circuit board. I can see how the laser solves those
problems.

I put my drill press rather high and sat on a low chair so my eyes are about
even with the pull handle. How do you sit so you can see the action?

Rick

-----Original Message-----
From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
On Behalf Of bebx2000
Sent: Wednesday, January 02, 2013 5:44 PM
To: Homebrew_PCBs@yahoogroups.com
Subject: [Homebrew_PCBs] Re: circuit board drilling question






Rick,

I think you misinterpreted the arrangement. The drilling is down from the
top, but the light is shining up through the bottom of the board. The board
is placed on top of the project box which has the laser pinhole setup. I use
the Eagle drill-aid.ulp which provides a smaller etched hole than the
regular hole. The board is positioned (looking down on the board) so that
when light appears in a hole that is where the drill will penetrate. This
has improved my depth perception so that now I can pretty much drill a
straight line of holes.

Baxter

Re: [Homebrew_PCBs] Re: circuit board drilling question

2013-01-03 by Missouri Guy

OK, thanks Baxter.

On Thu, 03 Jan 2013 06:17:53 -0000 "bebx2000" <bebx2000@...>
writes:



Charlie,

The pinhole tends to become obscure after a few holes, but I just blow
the debris away with a can of air. The real drawback to this setup is
going out of calibration with horizontal movement of the drill head. It's
easy to fix, however; just remove the project box lid, replace the shim
and drill a new hole.

Baxter

Show quoted textHide quoted text
--- In Homebrew_PCBs@yahoogroups.com, Missouri Guy wrote:
>
> Neat idea, but I gotta ask...does the light down below collect any
> dust from the drilling or does a vacuum pretty much
> take care of that.
>
> Charlie
>




[Non-text portions of this message have been removed]

Re: circuit board drilling question

2013-01-03 by bebx2000

Rick,

I look down at the board at about 45deg in subdued room lighting. When the beam is hitting copper you don't see any thing. when it shines on etched areas you see a spot. When it is under a pad with an etched hole you will see the spot. Then adjust the board in the horizontal plane with tiny movements for the greatest spot intensity; then drill.

This drilling setup is not an original idea. I came across the concept from a forum post using a cigar box. I use a Proxxon drill stand with a Proxxon hand tool and there wasn't enough room for the cigar box so I adapted it to a smaller box (4" x 3" x 1 1/2"). I am using a $5 dealExtreme red laser module directly hooked to 3 AA cells. A $2 Staples steel ruler was cut to fit in the bottom of the box and glued. The laser is held with a large paper binder clip which is fastened to the the ruler with small button Neodymium magnets. The 45 deg mirror was fashioned from a piece of 1/2' 90 deg extruded aluminum stock with a craft store 1/2" strip mirror glued to one face. The mirror is held in place perpendicular to the laser with double sided sticky tape. I used magnets to secure the laser to make it easier to adjust it relative to the mirror and the hole in the top of the box. This is a real jury rig, but it seems to work ok.

Baxter
Show quoted textHide quoted text
> I put my drill press rather high and sat on a low chair so my eyes are about
> even with the pull handle. How do you sit so you can see the action?

RE: [Homebrew_PCBs] Re: circuit board drilling question

2013-01-06 by Rick Sparber

Baxter,

Your insights are very helpful. I had the same problem with too much light
washing out the beam and too little light not letting me see the area and
drill bit. I now understand why a laser is needed and a high intensity LED
is not bright enough. It is too bad the laser beam couldn't be narrow enough
to match the diameter of the drill. Then there would be no question about
where it would hit.

I did think about some electrical way to tell when the drill was centered in
the hole. But it would require me to move a probe to each trace and that
would be a PITA. I wonder if something like a sewing machine foot could
work. It would be a half circle supported by a spring arrangement. The goal
is to minimize parallax and speed up the drilling.

Rick

-----Original Message-----
From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
On Behalf Of bebx2000
Sent: Thursday, January 03, 2013 1:59 PM
To: Homebrew_PCBs@yahoogroups.com
Subject: [Homebrew_PCBs] Re: circuit board drilling question



Rick,

I look down at the board at about 45deg in subdued room lighting. When the
beam is hitting copper you don't see any thing. when it shines on etched
areas you see a spot. When it is under a pad with an etched hole you will
see the spot. Then adjust the board in the horizontal plane with tiny
movements for the greatest spot intensity; then drill.

This drilling setup is not an original idea. I came across the concept from
a forum post using a cigar box. I use a Proxxon drill stand with a Proxxon
hand tool and there wasn't enough room for the cigar box so I adapted it to
a smaller box (4" x 3" x 1 1/2"). I am using a $5 dealExtreme red laser
module directly hooked to 3 AA cells. A $2 Staples steel ruler was cut to
fit in the bottom of the box and glued. The laser is held with a large paper
binder clip which is fastened to the the ruler with small button Neodymium
magnets. The 45 deg mirror was fashioned from a piece of 1/2' 90 deg
extruded aluminum stock with a craft store 1/2" strip mirror glued to one
face. The mirror is held in place perpendicular to the laser with double
sided sticky tape. I used magnets to secure the laser to make it easier to
adjust it relative to the mirror and the hole in the top of the box. This is
a real jury rig, but it seems to work ok.

Baxter
> I put my drill press rather high and sat on a low chair so my eyes are
> about even with the pull handle. How do you sit so you can see the action?




------------------------------------

Be sure to visit the group home and check for new Links, Files, and Photos:
http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links

Re: [Homebrew_PCBs] Re: circuit board drilling question

2013-01-06 by Harvey White

On Sun, 6 Jan 2013 14:52:25 -0700, you wrote:

>Baxter,
>
>Your insights are very helpful. I had the same problem with too much light
>washing out the beam and too little light not letting me see the area and
>drill bit. I now understand why a laser is needed and a high intensity LED
>is not bright enough. It is too bad the laser beam couldn't be narrow enough
>to match the diameter of the drill. Then there would be no question about
>where it would hit.

Take a small piece of aluminum and drill a hole in it the size of your
expected hole (and drill bit). Put this a little under the board, far
enough below the point of maximum drill penetration. This mask sets
the size of the laser beam on the underside of the board. You can
make this an exact alignment by drilling a hole in a spare piece of
board and adjusting the mask for maximum brightness through the hole.

Harvey

Show quoted textHide quoted text
>
>I did think about some electrical way to tell when the drill was centered in
>the hole. But it would require me to move a probe to each trace and that
>would be a PITA. I wonder if something like a sewing machine foot could
>work. It would be a half circle supported by a spring arrangement. The goal
>is to minimize parallax and speed up the drilling.
>
>Rick
>
>-----Original Message-----
>From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
>On Behalf Of bebx2000
>Sent: Thursday, January 03, 2013 1:59 PM
>To: Homebrew_PCBs@yahoogroups.com
>Subject: [Homebrew_PCBs] Re: circuit board drilling question
>
>
>
>Rick,
>
>I look down at the board at about 45deg in subdued room lighting. When the
>beam is hitting copper you don't see any thing. when it shines on etched
>areas you see a spot. When it is under a pad with an etched hole you will
>see the spot. Then adjust the board in the horizontal plane with tiny
>movements for the greatest spot intensity; then drill.
>
>This drilling setup is not an original idea. I came across the concept from
>a forum post using a cigar box. I use a Proxxon drill stand with a Proxxon
>hand tool and there wasn't enough room for the cigar box so I adapted it to
>a smaller box (4" x 3" x 1 1/2"). I am using a $5 dealExtreme red laser
>module directly hooked to 3 AA cells. A $2 Staples steel ruler was cut to
>fit in the bottom of the box and glued. The laser is held with a large paper
>binder clip which is fastened to the the ruler with small button Neodymium
>magnets. The 45 deg mirror was fashioned from a piece of 1/2' 90 deg
>extruded aluminum stock with a craft store 1/2" strip mirror glued to one
>face. The mirror is held in place perpendicular to the laser with double
>sided sticky tape. I used magnets to secure the laser to make it easier to
>adjust it relative to the mirror and the hole in the top of the box. This is
>a real jury rig, but it seems to work ok.
>
>Baxter
>> I put my drill press rather high and sat on a low chair so my eyes are
>> about even with the pull handle. How do you sit so you can see the action?
>
>
>
>
>------------------------------------
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>

RE: [Homebrew_PCBs] Re: circuit board drilling question

2013-01-07 by Rick Sparber

Harvey,

Makes sense. I always like self aligning procedures like this.

Thanks!

Rick

-----Original Message-----
From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
On Behalf Of Harvey White
Sent: Sunday, January 06, 2013 3:58 PM
To: Homebrew_PCBs@yahoogroups.com
Subject: Re: [Homebrew_PCBs] Re: circuit board drilling question

On Sun, 6 Jan 2013 14:52:25 -0700, you wrote:

>Baxter,
>
>Your insights are very helpful. I had the same problem with too much
>light washing out the beam and too little light not letting me see the
>area and drill bit. I now understand why a laser is needed and a high
>intensity LED is not bright enough. It is too bad the laser beam
>couldn't be narrow enough to match the diameter of the drill. Then
>there would be no question about where it would hit.

Take a small piece of aluminum and drill a hole in it the size of your
expected hole (and drill bit). Put this a little under the board, far
enough below the point of maximum drill penetration. This mask sets the
size of the laser beam on the underside of the board. You can make this an
exact alignment by drilling a hole in a spare piece of board and adjusting
the mask for maximum brightness through the hole.

Harvey

>
>I did think about some electrical way to tell when the drill was
>centered in the hole. But it would require me to move a probe to each
>trace and that would be a PITA. I wonder if something like a sewing
>machine foot could work. It would be a half circle supported by a
>spring arrangement. The goal is to minimize parallax and speed up the
drilling.
>
>Rick
>
>-----Original Message-----
>From: Homebrew_PCBs@yahoogroups.com
>[mailto:Homebrew_PCBs@yahoogroups.com]
>On Behalf Of bebx2000
>Sent: Thursday, January 03, 2013 1:59 PM
>To: Homebrew_PCBs@yahoogroups.com
>Subject: [Homebrew_PCBs] Re: circuit board drilling question
>
>
>
>Rick,
>
>I look down at the board at about 45deg in subdued room lighting. When
>the beam is hitting copper you don't see any thing. when it shines on
>etched areas you see a spot. When it is under a pad with an etched hole
>you will see the spot. Then adjust the board in the horizontal plane
>with tiny movements for the greatest spot intensity; then drill.
>
>This drilling setup is not an original idea. I came across the concept
>from a forum post using a cigar box. I use a Proxxon drill stand with a
>Proxxon hand tool and there wasn't enough room for the cigar box so I
>adapted it to a smaller box (4" x 3" x 1 1/2"). I am using a $5
>dealExtreme red laser module directly hooked to 3 AA cells. A $2
>Staples steel ruler was cut to fit in the bottom of the box and glued.
>The laser is held with a large paper binder clip which is fastened to
>the the ruler with small button Neodymium magnets. The 45 deg mirror
>was fashioned from a piece of 1/2' 90 deg extruded aluminum stock with
>a craft store 1/2" strip mirror glued to one face. The mirror is held
>in place perpendicular to the laser with double sided sticky tape. I
>used magnets to secure the laser to make it easier to adjust it
>relative to the mirror and the hole in the top of the box. This is a real
jury rig, but it seems to work ok.
>
>Baxter
>> I put my drill press rather high and sat on a low chair so my eyes
>> are about even with the pull handle. How do you sit so you can see the
action?
>
>
>
>
>------------------------------------
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>



------------------------------------

Be sure to visit the group home and check for new Links, Files, and Photos:
http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links

Re: circuit board drilling question

2013-02-09 by dennis.lewis5

Rick,
Recently I did this. I cannot tell you that it was a terrific improvement. In my arrangement there are overhead lamps as well as the one below the deck. I am still experimenting but this probably would have worked better if the overhead lamps were dimmed a little more and the copper was not as reflective, maybe cleaning the board before drilling isn't the way to do it.

The led I used was not specified, just claimed to be super bright white, 4.5v. I am running it at about 30ma., as much as I dare.


Show quoted textHide quoted text
--- In Homebrew_PCBs@yahoogroups.com, "Rick Sparber" wrote:
>
> Has anyone played with putting a high intensity LED pointing up through the
> drill press table so it would be easier to see the circuit board land before
> drilling?
>
>
>
> Rick
>
>
>
> [Non-text portions of this message have been removed]
>

RE: [Homebrew_PCBs] Re: circuit board drilling question

2013-02-11 by Rick Sparber

Dennis,

I can do OK with just top light and about 0.01" of clearance between board
and drill during positioning. But it would take less concentration if I
added a means of locating the touchdown point. Maybe a thin clear plastic
plate would do the trick. I would just attach an L shaped piece and then let
the drill make the hole so it would be self aligning. Hmmm.

Rick

-----Original Message-----
From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
On Behalf Of dennis.lewis5
Sent: Saturday, February 09, 2013 2:50 PM
To: Homebrew_PCBs@yahoogroups.com
Subject: [Homebrew_PCBs] Re: circuit board drilling question

Rick,
Recently I did this. I cannot tell you that it was a terrific improvement.
In my arrangement there are overhead lamps as well as the one below the
deck. I am still experimenting but this probably would have worked better if
the overhead lamps were dimmed a little more and the copper was not as
reflective, maybe cleaning the board before drilling isn't the way to do it.

The led I used was not specified, just claimed to be super bright white,
4.5v. I am running it at about 30ma., as much as I dare.


--- In Homebrew_PCBs@yahoogroups.com, "Rick Sparber" wrote:
>
> Has anyone played with putting a high intensity LED pointing up
> through the drill press table so it would be easier to see the circuit
> board land before drilling?
>
>
>
> Rick
>
>
>
> [Non-text portions of this message have been removed]
>




------------------------------------

Be sure to visit the group home and check for new Links, Files, and Photos:
http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links

Re: circuit board drilling question

2013-02-11 by dennis.lewis5

I would think the plastic might be distracting since it would be like looking into a mirror. Maybe two line lasers set up to provide a crosshair target?

Show quoted textHide quoted text
--- In Homebrew_PCBs@yahoogroups.com, "Rick Sparber" wrote:
>
> Dennis,
>
> I can do OK with just top light and about 0.01" of clearance between board
> and drill during positioning. But it would take less concentration if I
> added a means of locating the touchdown point. Maybe a thin clear plastic
> plate would do the trick. I would just attach an L shaped piece and then let
> the drill make the hole so it would be self aligning. Hmmm.
>
> Rick
>
> -----Original Message-----
> From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
> On Behalf Of dennis.lewis5
> Sent: Saturday, February 09, 2013 2:50 PM
> To: Homebrew_PCBs@yahoogroups.com
> Subject: [Homebrew_PCBs] Re: circuit board drilling question
>
> Rick,
> Recently I did this. I cannot tell you that it was a terrific improvement.
> In my arrangement there are overhead lamps as well as the one below the
> deck. I am still experimenting but this probably would have worked better if
> the overhead lamps were dimmed a little more and the copper was not as
> reflective, maybe cleaning the board before drilling isn't the way to do it.
>
> The led I used was not specified, just claimed to be super bright white,
> 4.5v. I am running it at about 30ma., as much as I dare.
>
>
> --- In Homebrew_PCBs@yahoogroups.com, "Rick Sparber" wrote:
> >
> > Has anyone played with putting a high intensity LED pointing up
> > through the drill press table so it would be easier to see the circuit
> > board land before drilling?
> >
> >
> >
> > Rick
> >
> >
> >
> > [Non-text portions of this message have been removed]
> >
>
>
>
>
> ------------------------------------
>
> Be sure to visit the group home and check for new Links, Files, and Photos:
> http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>

Re: [Homebrew_PCBs] Re: circuit board drilling question

2013-02-12 by Rick Sparber

Dennis,

I have not tried the plastic yet but suspect you are right. It might also trap shavings. But I am shooting for a simple solution and lasers may be taking me in the wrong direction.

I wonder if a small pointer that retracts out of the way as the drill feeds down might be made simply....

Rick

Show quoted textHide quoted text
On Feb 11, 2013, at 3:04 PM, "dennis.lewis5" <dennis.lewis5@...> wrote:

> I would think the plastic might be distracting since it would be like looking into a mirror. Maybe two line lasers set up to provide a crosshair target?
>
> --- In Homebrew_PCBs@yahoogroups.com, "Rick Sparber" wrote:
>>
>> Dennis,
>>
>> I can do OK with just top light and about 0.01" of clearance between board
>> and drill during positioning. But it would take less concentration if I
>> added a means of locating the touchdown point. Maybe a thin clear plastic
>> plate would do the trick. I would just attach an L shaped piece and then let
>> the drill make the hole so it would be self aligning. Hmmm.
>>
>> Rick
>>
>> -----Original Message-----
>> From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
>> On Behalf Of dennis.lewis5
>> Sent: Saturday, February 09, 2013 2:50 PM
>> To: Homebrew_PCBs@yahoogroups.com
>> Subject: [Homebrew_PCBs] Re: circuit board drilling question
>>
>> Rick,
>> Recently I did this. I cannot tell you that it was a terrific improvement.
>> In my arrangement there are overhead lamps as well as the one below the
>> deck. I am still experimenting but this probably would have worked better if
>> the overhead lamps were dimmed a little more and the copper was not as
>> reflective, maybe cleaning the board before drilling isn't the way to do it.
>>
>> The led I used was not specified, just claimed to be super bright white,
>> 4.5v. I am running it at about 30ma., as much as I dare.
>>
>>
>> --- In Homebrew_PCBs@yahoogroups.com, "Rick Sparber" wrote:
>>>
>>> Has anyone played with putting a high intensity LED pointing up
>>> through the drill press table so it would be easier to see the circuit
>>> board land before drilling?
>>>
>>>
>>>
>>> Rick
>>>
>>>
>>>
>>> [Non-text portions of this message have been removed]
>>
>>
>>
>>
>> ------------------------------------
>>
>> Be sure to visit the group home and check for new Links, Files, and Photos:
>> http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>
>
> ------------------------------------
>
> Be sure to visit the group home and check for new Links, Files, and Photos:
> http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>

Re: [Homebrew_PCBs] Re: circuit board drilling question

2013-02-12 by Harvey White

On Tue, 12 Feb 2013 04:57:56 -0700, you wrote:

>Dennis,
>
>I have not tried the plastic yet but suspect you are right. It might also trap shavings. But I am shooting for a simple solution and lasers may be taking me in the wrong direction.
>
>I wonder if a small pointer that retracts out of the way as the drill feeds down might be made simply....

How about:

1) a BB gun or pellet gun (project dot at infinity) type of sight.

2) an angled mirror that lets the sight be horizontal rather than
vertical.

Not the most elegant of mechanisms, but perhaps the same mechanism
that's used on telescopes to provide a 1x sight (google TELRAD sight)
might work.

very little optics involved, I think

Harvey

Show quoted textHide quoted text
>
>Rick
>
>On Feb 11, 2013, at 3:04 PM, "dennis.lewis5" <dennis.lewis5@...> wrote:
>
>> I would think the plastic might be distracting since it would be like looking into a mirror. Maybe two line lasers set up to provide a crosshair target?
>>
>> --- In Homebrew_PCBs@yahoogroups.com, "Rick Sparber" wrote:
>>>
>>> Dennis,
>>>
>>> I can do OK with just top light and about 0.01" of clearance between board
>>> and drill during positioning. But it would take less concentration if I
>>> added a means of locating the touchdown point. Maybe a thin clear plastic
>>> plate would do the trick. I would just attach an L shaped piece and then let
>>> the drill make the hole so it would be self aligning. Hmmm.
>>>
>>> Rick
>>>
>>> -----Original Message-----
>>> From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
>>> On Behalf Of dennis.lewis5
>>> Sent: Saturday, February 09, 2013 2:50 PM
>>> To: Homebrew_PCBs@yahoogroups.com
>>> Subject: [Homebrew_PCBs] Re: circuit board drilling question
>>>
>>> Rick,
>>> Recently I did this. I cannot tell you that it was a terrific improvement.
>>> In my arrangement there are overhead lamps as well as the one below the
>>> deck. I am still experimenting but this probably would have worked better if
>>> the overhead lamps were dimmed a little more and the copper was not as
>>> reflective, maybe cleaning the board before drilling isn't the way to do it.
>>>
>>> The led I used was not specified, just claimed to be super bright white,
>>> 4.5v. I am running it at about 30ma., as much as I dare.
>>>
>>>
>>> --- In Homebrew_PCBs@yahoogroups.com, "Rick Sparber" wrote:
>>>>
>>>> Has anyone played with putting a high intensity LED pointing up
>>>> through the drill press table so it would be easier to see the circuit
>>>> board land before drilling?
>>>>
>>>>
>>>>
>>>> Rick
>>>>
>>>>
>>>>
>>>> [Non-text portions of this message have been removed]
>>>
>>>
>>>
>>>
>>> ------------------------------------
>>>
>>> Be sure to visit the group home and check for new Links, Files, and Photos:
>>> http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>>
>>
>>
>>
>> ------------------------------------
>>
>> Be sure to visit the group home and check for new Links, Files, and Photos:
>> http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>>
>>
>>

RE: [Homebrew_PCBs] Re: circuit board drilling question

2013-02-13 by Rick Sparber

Bertho,

Although I think the arrangement you have described is superior to what I
have, it would be difficult to make the change.

I was looking for a simple addition that would improve things.

Thanks,

Rick

-----Original Message-----
From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
On Behalf Of Boman33
Sent: Tuesday, February 12, 2013 9:15 AM
To: Homebrew_PCBs@yahoogroups.com
Subject: RE: [Homebrew_PCBs] Re: circuit board drilling question

The old commercial units had the drill come up from the bottom and an
optical sight from the top.

Bertho



[Non-text portions of this message have been removed]



------------------------------------

Be sure to visit the group home and check for new Links, Files, and Photos:
http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links

RE: [Homebrew_PCBs] Re: circuit board drilling question

2013-02-13 by Rick Sparber

Harvey,

The problem I have with my present arrangement is parallax. I have the end
of my drill about 0.01" above the board and I am able to sight down at about
a 45° angle.

I also need to be able to see a few inches around the hole at the same time
so I can move to the next hole.

Rick



-----Original Message-----
From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
On Behalf Of Harvey White
Sent: Tuesday, February 12, 2013 8:22 AM
To: Homebrew_PCBs@yahoogroups.com
Subject: Re: [Homebrew_PCBs] Re: circuit board drilling question

On Tue, 12 Feb 2013 04:57:56 -0700, you wrote:

>Dennis,
>
>I have not tried the plastic yet but suspect you are right. It might also
trap shavings. But I am shooting for a simple solution and lasers may be
taking me in the wrong direction.
>
>I wonder if a small pointer that retracts out of the way as the drill feeds
down might be made simply....

How about:

1) a BB gun or pellet gun (project dot at infinity) type of sight.

2) an angled mirror that lets the sight be horizontal rather than vertical.

Not the most elegant of mechanisms, but perhaps the same mechanism that's
used on telescopes to provide a 1x sight (google TELRAD sight) might work.

very little optics involved, I think

Harvey

>
>Rick
>
>On Feb 11, 2013, at 3:04 PM, "dennis.lewis5" <dennis.lewis5@...>
wrote:
>
>> I would think the plastic might be distracting since it would be like
looking into a mirror. Maybe two line lasers set up to provide a crosshair
target?
>>
>> --- In Homebrew_PCBs@yahoogroups.com, "Rick Sparber" wrote:
>>>
>>> Dennis,
>>>
>>> I can do OK with just top light and about 0.01" of clearance between
>>> board and drill during positioning. But it would take less
>>> concentration if I added a means of locating the touchdown point.
>>> Maybe a thin clear plastic plate would do the trick. I would just
>>> attach an L shaped piece and then let the drill make the hole so it
would be self aligning. Hmmm.
>>>
>>> Rick
>>>
>>> -----Original Message-----
>>> From: Homebrew_PCBs@yahoogroups.com
>>> [mailto:Homebrew_PCBs@yahoogroups.com]
>>> On Behalf Of dennis.lewis5
>>> Sent: Saturday, February 09, 2013 2:50 PM
>>> To: Homebrew_PCBs@yahoogroups.com
>>> Subject: [Homebrew_PCBs] Re: circuit board drilling question
>>>
>>> Rick,
>>> Recently I did this. I cannot tell you that it was a terrific
improvement.
>>> In my arrangement there are overhead lamps as well as the one below
>>> the deck. I am still experimenting but this probably would have
>>> worked better if the overhead lamps were dimmed a little more and
>>> the copper was not as reflective, maybe cleaning the board before
drilling isn't the way to do it.
>>>
>>> The led I used was not specified, just claimed to be super bright
>>> white, 4.5v. I am running it at about 30ma., as much as I dare.
>>>
>>>
>>> --- In Homebrew_PCBs@yahoogroups.com, "Rick Sparber" wrote:
>>>>
>>>> Has anyone played with putting a high intensity LED pointing up
>>>> through the drill press table so it would be easier to see the
>>>> circuit board land before drilling?
>>>>
>>>>
>>>>
>>>> Rick
>>>>
>>>>
>>>>
>>>> [Non-text portions of this message have been removed]
>>>
>>>
>>>
>>>
>>> ------------------------------------
>>>
>>> Be sure to visit the group home and check for new Links, Files, and
Photos:
>>> http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>>
>>
>>
>>
>> ------------------------------------
>>
>> Be sure to visit the group home and check for new Links, Files, and
Photos:
>> http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>>
>>
>>



------------------------------------

Be sure to visit the group home and check for new Links, Files, and Photos:
http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links

RE: [Homebrew_PCBs] Re: circuit board drilling question

2013-02-14 by Howard Chester

--- On Wed, 13/2/13, Rick Sparber <rgsparber@...> wrote:

From: Rick Sparber <rgsparber@...>
Subject: RE: [Homebrew_PCBs] Re: circuit board drilling question
To: Homebrew_PCBs@yahoogroups.com
Date: Wednesday, 13 February, 2013, 13:11


























>Harvey,



>The problem I have with my present arrangement is parallax. I have the >end of my drill about 0.01" above the board and I am able to sight down at about

>a 45° angle.



>I also need to be able to see a few inches around the hole at the same time

>so I can move to the next hole.



>Rick



Hello Rick,
A posible solution;-
Make a jig for your drill to mount under the board surface(a pedal with a linkage to raise the drill).
Use a dot or cross laser mounted on a Lab stand "foot plate" and goose-neck above the drilling area.
Drill a test hole on a spare piece of board and aliagn the laser.
A permanant Drilling Base could be made from a piece of flat aluminuim sheet with a 5mm hole in the centre of the drilling area, mounting the Lab stand on the sheet.
Adding a cheap USB microscope connected to a "cheapie" PC and Flat LCD monitor using the Lab stand would help with any member with fading eyesight.
I intend to construct this rig soon (busy moving at the moment and as such, all my Kit is in boxes....AAAAGGGHHH)
A soon as I can, I will post construction diagrams and pics.
chester















[Non-text portions of this message have been removed]

RE: [Homebrew_PCBs] Re: circuit board drilling question

2013-02-14 by Rick Sparber

Chester,


Lots of good suggestions. I am looking for a small change to my existing
drill press to make it better rather than building a new one. You can see it
here:

http://rick.sparber.org/drdp.pdf

I have tried a laser dot but the spot was too big plus the angle was not
right. Having it shine up from the bottom gives me the best angle but then
the hole gets clogged with shavings.

I look forward to seeing what you build.

Thanks,

Rick


___________________________________________

Hello Rick,
A posible solution;-
Make a jig for your drill to mount under the board surface(a pedal with a
linkage to raise the drill).
Use a dot or cross laser mounted on a Lab stand "foot plate" and goose-neck
above the drilling area.
Drill a test hole on a spare piece of board and aliagn the laser.
A permanant Drilling Base could be made from a piece of flat aluminuim sheet
with a 5mm hole in the centre of the drilling area, mounting the Lab stand
on the sheet.
Adding a cheap USB microscope connected to a "cheapie" PC and Flat LCD
monitor using the Lab stand would help with any member with fading eyesight.
I intend to construct this rig soon (busy moving at the moment and as such,
all my Kit is in boxes....AAAAGGGHHH) A soon as I can, I will post
construction diagrams and pics.
chester