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PCB drilling vacuum table ??

PCB drilling vacuum table ??

2011-02-13 by designer_craig

I am about to build a vacuum table to hole down the blank stock when I cnc drill my boards. I am looking some low cost sacrificial material to use between the board and the vacuum table.

The material needs to be thick enough so as not to drill into the vacuum table and be some what porous to allow air diffusion for a good vacuum grip.

The ideal material would be something like 1/16" thick MDF. I have heard MDF is fairly porous. I have only seen MDF in 1/2 and 3/4" thickness. Possilble some sort of construciton paper or cardboard. Guess I need to do some experiments.

Anyone got and good ideas?

Craig

Re: [Homebrew_PCBs] PCB drilling vacuum table ??

2011-02-13 by JanRwl@AOL.COM

In a message dated 2/13/2011 1:11:52 P.M. Central Standard Time,
cs6061@... writes:

Anyone got and good ideas?<<
For home-brew, use MASKING TAPE around the edges, onto the machine's
table-surface.
Jan Rowland



[Non-text portions of this message have been removed]

Re: PCB drilling vacuum table ??

2011-02-14 by designer_craig

Sealing is not the issue, I want something low cost I can drill into as the bit comes through the board on the back side. Don't want to drill into my vacuum table surface.

Craig

--- In Homebrew_PCBs@yahoogroups.com, JanRwl@... wrote:
>
> In a message dated 2/13/2011 1:11:52 P.M. Central Standard Time,
> cs6061@... writes:
>
> Anyone got and good ideas?<<
> For home-brew, use MASKING TAPE around the edges, onto the machine's
> table-surface.
> Jan Rowland
>
>
>
> [Non-text portions of this message have been removed]
>

Re: [Homebrew_PCBs] Re: PCB drilling vacuum table ??

2011-02-14 by JanRwl@AOL.COM

In a message dated 2/13/2011 8:37:05 P.M. Central Standard Time,
cs6061@... writes:

Sealing is not the issue, I want something low cost I can drill into as
the bit comes through the board on the back side. Don't want to drill into my
vacuum table surface.<<
I always use a layer of old, maybe drilled, "junk" FR-4. Some may say
this does not provide proper backing if a HOLE is encountered, but I never
found this to be a problem



[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] PCB drilling vacuum table ??

2011-02-14 by Zoran A. Scepanovic

-----BEGIN PGP SIGNED MESSAGE-----
Hash: SHA1

On 13.Feb.11 20:11, designer_craig wrote:
> I am about to build a vacuum table to hole down the blank stock when I cnc drill my boards. I am looking some low cost sacrificial material to use between the board and the vacuum table.
>
> The material needs to be thick enough so as not to drill into the vacuum table and be some what porous to allow air diffusion for a good vacuum grip.
>
> The ideal material would be something like 1/16" thick MDF. I have heard MDF is fairly porous. I have only seen MDF in 1/2 and 3/4" thickness. Possilble some sort of construciton paper or cardboard. Guess I need to do some experiments.
>
> Anyone got and good ideas?
>
> Craig
>

You should be able to find 1/4" MDF, just mask the unused MDF.

- --
Best Regards,
Zoran A. Šćepanović
zastos@...
http://zastos.com
+381 63 609-993

=====


Never let anyone drive you crazy when you know it's within walking distance.
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Re: PCB drilling vacuum table ??

2011-02-14 by designer_craig

We got a fairly high end lumber yard here in town and turns out they carry 1/4" MDF for about $21 pre 4x8 sheet. When I get ready I will give that a try. Also want to see what is available at the local art supply they may have some poster board that would work well.

Craig

--- In Homebrew_PCBs@yahoogroups.com, "Zoran A. Scepanovic" <zastos@...> wrote:
>
> -----BEGIN PGP SIGNED MESSAGE-----
> Hash: SHA1
>
> On 13.Feb.11 20:11, designer_craig wrote:
> > I am about to build a vacuum table to hole down the blank stock when I cnc drill my boards. I am looking some low cost sacrificial material to use between the board and the vacuum table.
> >
> > The material needs to be thick enough so as not to drill into the vacuum table and be some what porous to allow air diffusion for a good vacuum grip.
> >
> > The ideal material would be something like 1/16" thick MDF. I have heard MDF is fairly porous. I have only seen MDF in 1/2 and 3/4" thickness. Possilble some sort of construciton paper or cardboard. Guess I need to do some experiments.
> >
> > Anyone got and good ideas?
> >
> > Craig
> >
>
> You should be able to find 1/4" MDF, just mask the unused MDF.
>
> - --
> Best Regards,
> Zoran A. Šćepanović
> zastos@...
> http://zastos.com
> +381 63 609-993
>
> =====
>
>
> Never let anyone drive you crazy when you know it's within walking distance.
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> Version: GnuPG v1.4.9 (MingW32)
>
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> 4/8AoOK2P43frPlrxxiqlJQ9y+6dl5z/
> =OPvG
> -----END PGP SIGNATURE-----
>
>
> [Non-text portions of this message have been removed]
>

Re: PCB drilling vacuum table ??

2011-02-15 by Ben L

> On 13.Feb.11 20:11, designer_craig wrote:
> > I am about to build a vacuum table to hole down the blank stock when I cnc drill my boards. I am looking some low cost sacrificial material to use between the board and the vacuum table.
> >
> > The material needs to be thick enough so as not to drill into the vacuum table and be some what porous to allow air diffusion for a good vacuum grip.
> >
> > The ideal material would be something like 1/16" thick MDF. I have heard MDF is fairly porous. I have only seen MDF in 1/2 and 3/4" thickness. Possilble some sort of construciton paper or cardboard. Guess I need to do some experiments.
> >


> You should be able to find 1/4" MDF, just mask the unused MDF.
>

If I understand him correctly he was wanting a backer board to protect the table top but also wanted it to have air flow for the vacuum to hold down the board. I don't think that your going to get much air flow thru what I call MDF of any thickness. Maybe the Masonite Hardboard Peg Board material would do what he wants.

Ben

Re: [Homebrew_PCBs] Re: PCB drilling vacuum table ??

2011-02-15 by Andrew Hakman

>
>
> > You should be able to find 1/4" MDF, just mask the unused MDF.
> >
>
> If I understand him correctly he was wanting a backer board to protect the
> table top but also wanted it to have air flow for the vacuum to hold down
> the board. I don't think that your going to get much air flow thru what I
> call MDF of any thickness. Maybe the Masonite Hardboard Peg Board material
> would do what he wants.
>
> Ben
>
> Yeah, I wondered about that when I first read this thread too. What I know
as MDF definitely will not let air through. It's pretty dense stuff. The
only thing that would probably go through MDF is water, and once that
happens, you wouldn't have MDF anymore - just some kind of soupy puddle.

Andrew

>
>


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: PCB drilling vacuum table ??

2011-02-15 by Harvey White

On Mon, 14 Feb 2011 19:10:38 -0700, you wrote:

There're several densities of fiberboard. MDF is rather dense and
more expensive. The stuff typically sold in home stores may not be
MDF (or HDF, if it exists), It does exist in a lower (and perhaps more
porous) version.

That's what I've heard.

Harvey

>>
>>
>> > You should be able to find 1/4" MDF, just mask the unused MDF.
>> >
>>
>> If I understand him correctly he was wanting a backer board to protect the
>> table top but also wanted it to have air flow for the vacuum to hold down
>> the board. I don't think that your going to get much air flow thru what I
>> call MDF of any thickness. Maybe the Masonite Hardboard Peg Board material
>> would do what he wants.
>>
>> Ben
>>
>> Yeah, I wondered about that when I first read this thread too. What I know
>as MDF definitely will not let air through. It's pretty dense stuff. The
>only thing that would probably go through MDF is water, and once that
>happens, you wouldn't have MDF anymore - just some kind of soupy puddle.
>
>Andrew
>
>>
>>
>
>
>[Non-text portions of this message have been removed]
>
>
>
>------------------------------------
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>

Re: PCB drilling vacuum table ??

2011-02-15 by designer_craig

I wondered about the air flow thorugh MDF but the idea came from a post I saw a couple years back that I now can't find. The guy was using 1/2" material to build the vacuum chamber and had to paint the non table areas to hold his vacuum. Now he may have been using particle board and calling it MDF, particle board is much less dense.

I don't want to use 1/2" or 3/4" that I can get at the home center, just too thick and heavy. My brother sent me a link showing the stuff is available from 1/8" to 1-1/8" thick. As for the air flow, it only needs to transport a very small volume of air over a relative long time since the PCB stock material is sealing the top surface of the MDF.
I have some 3/4" MDF, guess I should go slab off a 1/4" thick piece on the band saw and see if it works.

Criag




--- In Homebrew_PCBs@yahoogroups.com, "Ben L" <bhleavi@...> wrote:
>
>
>
> > On 13.Feb.11 20:11, designer_craig wrote:
> > > I am about to build a vacuum table to hole down the blank stock when I cnc drill my boards. I am looking some low cost sacrificial material to use between the board and the vacuum table.
> > >
> > > The material needs to be thick enough so as not to drill into the vacuum table and be some what porous to allow air diffusion for a good vacuum grip.
> > >
> > > The ideal material would be something like 1/16" thick MDF. I have heard MDF is fairly porous. I have only seen MDF in 1/2 and 3/4" thickness. Possilble some sort of construciton paper or cardboard. Guess I need to do some experiments.
> > >
>
>
> > You should be able to find 1/4" MDF, just mask the unused MDF.
> >
>
> If I understand him correctly he was wanting a backer board to protect the table top but also wanted it to have air flow for the vacuum to hold down the board. I don't think that your going to get much air flow thru what I call MDF of any thickness. Maybe the Masonite Hardboard Peg Board material would do what he wants.
>
> Ben
>

RE: [Homebrew_PCBs] Re: PCB drilling vacuum table ??

2011-02-15 by Andrew Volk

I am sure that any wood product that is at all stiff will not pass air in
quantities suitable for a vacuum table. That includes paper. Peg board
should work if the remainder of the area of the table and peg board is
covered (paper, cardboard) and the edges taped to stop leaks.

Andrew

_____

From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
On Behalf Of Harvey White
Sent: Monday, February 14, 2011 6:48 PM
To: Homebrew_PCBs@yahoogroups.com
Subject: Re: [Homebrew_PCBs] Re: PCB drilling vacuum table ??




On Mon, 14 Feb 2011 19:10:38 -0700, you wrote:

There're several densities of fiberboard. MDF is rather dense and
more expensive. The stuff typically sold in home stores may not be
MDF (or HDF, if it exists), It does exist in a lower (and perhaps more
porous) version.

That's what I've heard.

Harvey

>>
>>
>> > You should be able to find 1/4" MDF, just mask the unused MDF.
>> >
>>
>> If I understand him correctly he was wanting a backer board to protect
the
>> table top but also wanted it to have air flow for the vacuum to hold down
>> the board. I don't think that your going to get much air flow thru what I
>> call MDF of any thickness. Maybe the Masonite Hardboard Peg Board
material
>> would do what he wants.
>>
>> Ben
>>
>> Yeah, I wondered about that when I first read this thread too. What I
know
>as MDF definitely will not let air through. It's pretty dense stuff. The
>only thing that would probably go through MDF is water, and once that
>happens, you wouldn't have MDF anymore - just some kind of soupy puddle.
>
>Andrew
>
>>
>>
>
>
>[Non-text portions of this message have been removed]
>
>
>
>------------------------------------
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>






[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: PCB drilling vacuum table ??

2011-02-15 by casy_ch@tbwil.ch

Why not using hard foam and mill a grid on its upper surface. A round groove around with a string of soft foam or rubber very slightly exceeding the top and it is finished. It works here extremely well, also when milling wood and thin aluminium.

Jean-Claude, Switzerland


----- Original Message -----
From: designer_craig
To: Homebrew_PCBs@yahoogroups.com
Sent: Tuesday, February 15, 2011 6:24 PM
Subject: [Homebrew_PCBs] Re: PCB drilling vacuum table ??



I wondered about the air flow thorugh MDF but the idea came from a post I saw a couple years back that I now can't find. The guy was using 1/2" material to build the vacuum chamber and had to paint the non table areas to hold his vacuum. Now he may have been using particle board and calling it MDF, particle board is much less dense.

I don't want to use 1/2" or 3/4" that I can get at the home center, just too thick and heavy. My brother sent me a link showing the stuff is available from 1/8" to 1-1/8" thick. As for the air flow, it only needs to transport a very small volume of air over a relative long time since the PCB stock material is sealing the top surface of the MDF.
I have some 3/4" MDF, guess I should go slab off a 1/4" thick piece on the band saw and see if it works.

Criag

--- In Homebrew_PCBs@yahoogroups.com, "Ben L" <bhleavi@...> wrote:
>
>
>
> > On 13.Feb.11 20:11, designer_craig wrote:
> > > I am about to build a vacuum table to hole down the blank stock when I cnc drill my boards. I am looking some low cost sacrificial material to use between the board and the vacuum table.
> > >
> > > The material needs to be thick enough so as not to drill into the vacuum table and be some what porous to allow air diffusion for a good vacuum grip.
> > >
> > > The ideal material would be something like 1/16" thick MDF. I have heard MDF is fairly porous. I have only seen MDF in 1/2 and 3/4" thickness. Possilble some sort of construciton paper or cardboard. Guess I need to do some experiments.
> > >
>
>
> > You should be able to find 1/4" MDF, just mask the unused MDF.
> >
>
> If I understand him correctly he was wanting a backer board to protect the table top but also wanted it to have air flow for the vacuum to hold down the board. I don't think that your going to get much air flow thru what I call MDF of any thickness. Maybe the Masonite Hardboard Peg Board material would do what he wants.
>
> Ben
>





[Non-text portions of this message have been removed]

RE: [Homebrew_PCBs] Re: PCB drilling vacuum table ??

2011-02-15 by Boman33

Note, commercial PCB drilling is not done with vacuum tables. Often
multiple layers of boards are stacked and pinned to the table. The drill
head basically has a spring-loaded ring that presses down on the PCBs while
drilling.

Bertho



[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: PCB drilling vacuum table ??

2011-02-15 by Bruce Parham

Boman33 wrote:
> Note, commercial PCB drilling is not done with vacuum tables. Often
> multiple layers of boards are stacked and pinned to the table. The drill
> head basically has a spring-loaded ring that presses down on the PCBs while
> drilling.
>
> Bertho
>
And they typically use a 20-30 mil sheet of aluminum , under the stack.

Bruce

Re: PCB drilling vacuum table ??

2011-02-16 by Ben L

> I wondered about the air flow thorugh MDF but the idea came from a post I saw a couple years back that I now can't find. The guy was using 1/2" material to build the vacuum chamber and had to paint the non table areas to hold his vacuum. Now he may have been using particle board and calling it MDF, particle board is much less dense.
>
> I don't want to use 1/2" or 3/4" that I can get at the home center, just too thick and heavy. My brother sent me a link showing the stuff is available from 1/8" to 1-1/8" thick. As for the air flow, it only needs to transport a very small volume of air over a relative long time since the PCB stock material is sealing the top surface of the MDF.
> I have some 3/4" MDF, guess I should go slab off a 1/4" thick piece on the band saw and see if it works.
>


I can not see MDF having air flow thru it. I just took a piece of 1/4" MDF and put my BIG Shop vac on it. I did not feel any air going thru it. I can not see particle board passing any amount of air either.

Ben

Re: PCB drilling vacuum table ??

2011-02-16 by hotsnausage

If you're not terribly cost-sensitive, you could buy a pack of the sacrificial inserts that go into the vacuum table that LPKF uses with their mill.

However, if you have to ask how much it costs, you probably can't afford it. That's the way it is with pretty much all LPKF-branded consumables.

It's basically a stiff porous foam that's about 9"x12"x0.5" IIRC.
It does work very well for the task though.

-e

Re: PCB drilling vacuum table ??

2011-02-16 by AlienRelics

> > I wondered about the air flow thorugh MDF but the idea came from a post I saw a couple years back that I now can't find. The guy was using 1/2" material to build the vacuum chamber and had to paint the non table areas to hold his vacuum. Now he may have been using particle board and calling it MDF, particle board is much less dense.
> >

I'll bet it was leaking around the joints, and the paint filled it in.

Steve Greenfield AE7HD

Re: PCB drilling vacuum table ??

2011-02-17 by designer_craig

Well I did a little test and some more research. Seems the CNC bed routers used mainly in the cabinet industry use MDF for their vacuum tables. Note they fly cut off the surface layers on both sides to get better air flow. Some suggested they used ULDF (Ultra Low Density)-- one brand called Trupan seems popular. I slabed off about 1/4" thick piece on my band saw and hooked it up the shop vac for a little test. I could get it to hold a piece of .062 material but not good enough. But I am sure I was loosing vacuum along the edges. The term they use for this is Spoilboard.

I finally realized I don't need the spoilboard for trace milling just for the drilling. So an aluminum, acrylic or UHMW poly vacuum table with air channels will work fine. For drilling where the Z depth is not as important there may be more options for the spoilboard. I could always put a presser collar on the quill and mechanically hold the boad from shifting.

Something like an 1/8" thick open cell polystyrene foam board would be ideal. But some thin MDF with vacuum holes may be what I end up with.

Craig

--- In Homebrew_PCBs@yahoogroups.com, "designer_craig" <cs6061@...> wrote:
>
> I am about to build a vacuum table to hole down the blank stock when I cnc drill my boards. I am looking some low cost sacrificial material to use between the board and the vacuum table.
>
> The material needs to be thick enough so as not to drill into the vacuum table and be some what porous to allow air diffusion for a good vacuum grip.
>
> The ideal material would be something like 1/16" thick MDF. I have heard MDF is fairly porous. I have only seen MDF in 1/2 and 3/4" thickness. Possilble some sort of construciton paper or cardboard. Guess I need to do some experiments.
>
> Anyone got and good ideas?
>
> Craig
>

Re: [Homebrew_PCBs] PCB drilling vacuum table ??

2011-02-19 by Jan Kok

On Sun, Feb 13, 2011 at 12:11 PM, designer_craig <cs6061@...> wrote:
> I am about to build a vacuum table to hole down the blank stock when I cnc drill my boards.  I am looking some low cost sacrificial material to use between the board and the vacuum table.

Why use a vacuum table? Why not use hold down clamps, something like
what is commonly used on milling machine tables?

Re: PCB drilling vacuum table ??

2011-02-19 by designer_craig

Clamps get in the way of island milling and they will not hold down the PCB material as flat as I would like for fine milled traces as would a vacuum table. For drilling it may be ok especially if I add a drilling foot to the quill to depress the material to the table.

Craig

--- In Homebrew_PCBs@yahoogroups.com, Jan Kok <jan.kok.5y@...> wrote:
>
> On Sun, Feb 13, 2011 at 12:11 PM, designer_craig <cs6061@...> wrote:
> > I am about to build a vacuum table to hole down the blank stock when I cnc drill my boards.  I am looking some low cost sacrificial material to use between the board and the vacuum table.
>
> Why use a vacuum table? Why not use hold down clamps, something like
> what is commonly used on milling machine tables?
>

Re: [Homebrew_PCBs] Re: PCB drilling vacuum table ??

2011-02-19 by David Bobb

The milling machines we have at work use vacuum tables for flat stock.

Sent from my Droid.

On Feb 19, 2011 3:22 PM, "designer_craig" <cs6061@...> wrote:



Clamps get in the way of island milling and they will not hold down the PCB
material as flat as I would like for fine milled traces as would a vacuum
table. For drilling it may be ok especially if I add a drilling foot to the
quill to depress the material to the table.

Craig

--- In Homebrew_PCBs@yahoogroups.com, Jan Kok <jan.kok.5y@...> wrote:


>
> On Sun, Feb 13, 2011 at 12:11 PM, designer_craig <cs6061@...> wrote:
> > I am about to build a ...



[Non-text portions of this message have been removed]

Re: PCB drilling vacuum table ??

2011-02-28 by designer_craig

Update:
After some more reading I went out to the shop and sanded some additonal material off the slick MDF surface. That really helped and it works a lot better now and I think will work fine for drilling. Did find while the vacuum has enough flow its vacuum level is not good enough so I ordered up a venturi vacuum generator.

The current plan is to make an aluminum fixtue with channels for vacuum flow and dowell pins for board registration. For engraving the PCB stock will be flat on the fixture for good Z height contorl and for drilling I will put some of the 1/4" MDF between the board and the fixture. If I don't get a good vacuum I will just tape off the edges of the board to the fixture as necessary.

Craig