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light ring conversion for miniature drill press

light ring conversion for miniature drill press

2010-05-23 by H. Carl Ott

I was starting to have some problems getting good alignment when
drilling the smaller holes/pads on some of my home brew pcbs. (larger
pads (>40mils) etched as an annulus are not really an issue)
Figured better illumination might help.

This was such a cheap & simple mod, and since it worked out so
well... I thought I'd share a couple of pics.

http://picasaweb.google.com/hcarlott/DrillPressLEDHaloMod

Cheap led ring from DX and some double stick tape.
http://www.dealextreme.com/details.dx/sku.25513 (they have different
sizes ranging from 60 to 90mm).


--
carl
--------------------------------------------------------
Henry Carl Ott N2RVQ hcarlott@...

Re: [Homebrew_PCBs] Re: light ring conversion for miniature drill press

2010-05-23 by H. Carl Ott

On Sun, May 23, 2010 at 1:44 PM, sailingto <sailingtoo@...> wrote:

>
>
> Good idea Carl, I like the looks of your mounting. I'm looking at the 90mm
> size (isn't "bigger" always better?<:)
>
> Ken
>
> If you want more light/leds you could use multiple different size rings and
mount them concentrically.


--
carl
--------------------------------------------------------
Henry Carl Ott N2RVQ hcarlott@...


[Non-text portions of this message have been removed]

RE: [Homebrew_PCBs] Re: light ring conversion for miniature drill press

2010-05-24 by Tony Smith

>
>
> Good idea Carl, I like the looks of your mounting. I'm looking at the 90mm
> size (isn't "bigger" always better?<:)
>
> Ken
>
> If you want more light/leds you could use multiple different size rings
and
mount them concentrically.



Look on eBay for 'UFO lights' or 'camping lights'. Same thing but in a
case, powered by 3 AA batteries. They have a hole in the middle (~35mm) so
you can slide them over a pole. You can always remove more of the middle
section to make the hole bigger, nothing there but the battery holders.

http://www.dansdata.com/ringlight.htm

Half way down you can see a picture with the guts. Take out the battery
clips and hit it with a hole saw.

Still plenty exactly the same as these on eBay for under $10. I got a
couple more a month of so back, for putting on drills etc.

Dunno why he didn't save the case. If you've got a lathe handy you can
machine a piece of plastic pipe to fit back into the middle to neaten things
up.

Tony


- Handy tip: you need to twist, then pull to get it apart. You lose the
latch when you bore out the middle.

RE: [Homebrew_PCBs] Re: light ring conversion for miniature drill press

2010-05-24 by Mark Lerman

The next thing would be to mount a camera on the drill so that you
could position the drill properly in the center of the pad. I seem to
remember someone doing that with software that sees the exact center
and helps you position correctly. Perhaps a mechanical stage. Of
course we're almost at cnc by then, but I think an optical aid would be useful.

Mark




At 05:49 AM 5/24/2010, you wrote:
Show quoted textHide quoted text
> >
> >
> > Good idea Carl, I like the looks of your mounting. I'm looking at the 90mm
> > size (isn't "bigger" always better?<:)
> >
> > Ken
> >
> > If you want more light/leds you could use multiple different size rings
>and
>mount them concentrically.
>
>
>
>Look on eBay for 'UFO lights' or 'camping lights'. Same thing but in a
>case, powered by 3 AA batteries. They have a hole in the middle (~35mm) so
>you can slide them over a pole. You can always remove more of the middle
>section to make the hole bigger, nothing there but the battery holders.
>
>http://www.dansdata.com/ringlight.htm
>
>Half way down you can see a picture with the guts. Take out the battery
>clips and hit it with a hole saw.
>
>Still plenty exactly the same as these on eBay for under $10. I got a
>couple more a month of so back, for putting on drills etc.
>
>Dunno why he didn't save the case. If you've got a lathe handy you can
>machine a piece of plastic pipe to fit back into the middle to neaten things
>up.
>
>Tony
>
>
>- Handy tip: you need to twist, then pull to get it apart. You lose the
>latch when you bore out the middle.
>
>
>
>------------------------------------
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>

RE: [Homebrew_PCBs] Re: light ring conversion for miniature drill press

2010-05-24 by Tony Smith

> The next thing would be to mount a camera on the drill so that you
> could position the drill properly in the center of the pad. I seem to
> remember someone doing that with software that sees the exact center
> and helps you position correctly. Perhaps a mechanical stage. Of
> course we're almost at cnc by then, but I think an optical aid would be
useful.


The ones with camera work off the silk screen printing, there's reference
marks in the corners. Some SMD pick & place machines do that as well (well,
they don't have much use for holes).

CNC just does the holes where you tell it to.

Various places will sell you line lasers cheap. Bit like the saws with the
laser line except you need two of them at 90 degrees. Cross-hair ones don't
really work as the work height keeps changing. I'm pretty sure I've seen
drills with this, I'm too lazy too look.

I have seen a setup with an etched magnifying glass & mirrors, but can't
remember how it worked.

Tony

Re: light ring conversion for miniature drill press

2010-05-24 by Andrew

Here you go:

Drill press with laser:
http://www.rockler.com/product.cfm?page=16449

Kit to install laser on DP:
http://www.woodcraft.com/Product/2005475/16259/Drill-Press-Laser.aspx

Applying it for drilling PCBs:
http://www.instructables.com/id/Drill-Press-Laser-Pointer/

These are just what came up in a quick search -- may be cheaper units available ...

Show quoted textHide quoted text
--- In Homebrew_PCBs@yahoogroups.com, "Tony Smith" <ajsmith@...> wrote:
>
> Various places will sell you line lasers cheap. Bit like the saws with the
> laser line except you need two of them at 90 degrees. Cross-hair ones don't
> really work as the work height keeps changing. I'm pretty sure I've seen
> drills with this, I'm too lazy too look.
>

Re: [Homebrew_PCBs] Re: light ring conversion for miniature drill press

2010-05-24 by Mark Lerman

I'm not sure that laser pointers or lines would work well in this
application. The line widths, vibration, etc might be a problem. Or
they might not be. Anyone going to try it? Perhaps a project for after DLP!
Mark


At 10:09 AM 5/24/2010, you wrote:
Show quoted textHide quoted text
>Here you go:
>
>Drill press with laser:
>http://www.rockler.com/product.cfm?page=16449
>
>Kit to install laser on DP:
>http://www.woodcraft.com/Product/2005475/16259/Drill-Press-Laser.aspx
>
>Applying it for drilling PCBs:
>http://www.instructables.com/id/Drill-Press-Laser-Pointer/
>
>These are just what came up in a quick search -- may be cheaper
>units available ...
>
>--- In Homebrew_PCBs@yahoogroups.com, "Tony Smith" <ajsmith@...> wrote:
> >
> > Various places will sell you line lasers cheap. Bit like the saws with the
> > laser line except you need two of them at 90 degrees. Cross-hair
> ones don't
> > really work as the work height keeps changing. I'm pretty sure I've seen
> > drills with this, I'm too lazy too look.
> >
>
>
>
>
>------------------------------------
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>

Re: [Homebrew_PCBs] Re: light ring conversion for miniature drill press

2010-05-24 by H. Carl Ott

On Mon, May 24, 2010 at 9:31 AM, Mark Lerman <mlerman@...> wrote:

>
>
>
> The next thing would be to mount a camera on the drill so that you
> could position the drill properly in the center of the pad. I seem to
> remember someone doing that with software that sees the exact center
> and helps you position correctly. Perhaps a mechanical stage. Of
> course we're almost at cnc by then, but I think an optical aid would be
> useful.
>
> Mark
>
>

A camera system would be nice. Both for board drilling and possibly
parts mounting.

The really fancy systems (manual assist BGA pick and place) (and WAY more
effort then it's worth for simply drilling pcb holes) use an optical beam
splitter that slides in from the side between the target and the tool/part
that need centering.
The beam splitter looks BOTH up and down simultaneously, and a camera
combines both images to help align tool and target perfectly. The optics
then slide out of the way, and the tool does the z stroke.

Now, if you could come up with a poor man's version using a couple of
cmos webcam sensors, then maybe you would have a design worth pursuing.
Maybe a high frame rate camera and a fast spinning mirror. Use software to
pull out the properly referenced images you need, and combine. Before that
point I think I'd just go CNC.


--
carl
--------------------------------------------------------
Henry Carl Ott N2RVQ hcarlott@...


[Non-text portions of this message have been removed]

RE: [Homebrew_PCBs] Re: light ring conversion for miniature drill press

2010-05-24 by Tony Smith

Yep, that's what I was thinking of.

Don't waste your time with the instructables link, you spend half your life
aligning the laser. Just buy the kit in the 2nd link, or go to
http://www.dealextreme.com/details.dx/sku.5928 and get a couple of line
lasers for $4 each.

Oh, and tool snobs sneer when you say your power tool has a laser. Real
tool snobs sneer at electricity.

Tony





-----Original Message-----
From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
On Behalf Of Andrew
Sent: Tuesday, 25 May 2010 12:09 AM
To: Homebrew_PCBs@yahoogroups.com
Subject: [Homebrew_PCBs] Re: light ring conversion for miniature drill press

Here you go:

Drill press with laser:
http://www.rockler.com/product.cfm?page=16449

Kit to install laser on DP:
http://www.woodcraft.com/Product/2005475/16259/Drill-Press-Laser.aspx

Applying it for drilling PCBs:
http://www.instructables.com/id/Drill-Press-Laser-Pointer/

These are just what came up in a quick search -- may be cheaper units
available ...

--- In Homebrew_PCBs@yahoogroups.com, "Tony Smith" <ajsmith@...> wrote:
>
> Various places will sell you line lasers cheap. Bit like the saws with
the
> laser line except you need two of them at 90 degrees. Cross-hair ones
don't
> really work as the work height keeps changing. I'm pretty sure I've seen
> drills with this, I'm too lazy too look.
>

Re: light ring conversion for miniature drill press

2010-05-24 by pr0pert

A technique I've used is a little slow for a lot of holes but accurate. What I did was mount a camera to the drill-head. the camera was aimed at the board. To calibrate I drilled a hole then moved the camera over the hole. When I had a position near the center of the display, I put a dot on the screen locating the hole. I then had an offset of the dot to the drill. I could then manually position the dot over the hole then move the drill-head by the offset then drill the hole.

Roger

Show quoted textHide quoted text
--- In Homebrew_PCBs@yahoogroups.com, "H. Carl Ott" <hcarlott@...> wrote:
>
> On Mon, May 24, 2010 at 9:31 AM, Mark Lerman <mlerman@...> wrote:
>
> >
> >
> >
> > The next thing would be to mount a camera on the drill so that you
> > could position the drill properly in the center of the pad. I seem to
> > remember someone doing that with software that sees the exact center
> > and helps you position correctly. Perhaps a mechanical stage. Of
> > course we're almost at cnc by then, but I think an optical aid would be
> > useful.
> >
> > Mark
> >
> >
>
> A camera system would be nice. Both for board drilling and possibly
> parts mounting.
>
> The really fancy systems (manual assist BGA pick and place) (and WAY more
> effort then it's worth for simply drilling pcb holes) use an optical beam
> splitter that slides in from the side between the target and the tool/part
> that need centering.
> The beam splitter looks BOTH up and down simultaneously, and a camera
> combines both images to help align tool and target perfectly. The optics
> then slide out of the way, and the tool does the z stroke.
>
> Now, if you could come up with a poor man's version using a couple of
> cmos webcam sensors, then maybe you would have a design worth pursuing.
> Maybe a high frame rate camera and a fast spinning mirror. Use software to
> pull out the properly referenced images you need, and combine. Before that
> point I think I'd just go CNC.
>
>
> --
> carl
> --------------------------------------------------------
> Henry Carl Ott N2RVQ hcarlott@...
>
>
> [Non-text portions of this message have been removed]
>

Re: [Homebrew_PCBs] Re: light ring conversion for miniature drill press

2010-05-24 by Stefan Trethan

That's because most cheap tools have a laser or two now, the lasers
they use are inaccurate (not set correctly), and bright enough to
blind you for the rest of the day (probably intentional so you don't
see how off they are).

I don't know if you can make laser crosshairs fine enough to be useful
for PCB work, the ones I have seen on saws and drill presses would be
worthless for the purpose because the line is too wide.

ST

Show quoted textHide quoted text
On Mon, May 24, 2010 at 5:54 PM, Tony Smith <ajsmith@...> wrote:

> Oh, and tool snobs sneer when you say your power tool has a laser. Real
> tool snobs sneer at electricity.
>
> Tony

RE: [Homebrew_PCBs] Re: light ring conversion for miniature drill press

2010-05-24 by Ronald Cody

In the 1970’s I owned a PCB prototyping business. We used a bottom drill for
quick short runs. As the implies the drill moves up from below the board. We
used a TV camera looking down from the top. Then to register the crosshairs
on the monitor was as simple as taping an X to the screen were the drill
exited board. Because we had 10X or 20X magnification on the camera a single
DIP IC pad was 3-4 inches on the monitor. The other nice thing was the drill
has activated by a food switch so you have both hands free. When you hit the
switch a pneumatic C shaped clamp came down from the top locking the board
in position. Then the drill moved up pneumatically from the bottom. We
normally drilled stacks up to 5 boards at a time. For a drill pattern used
double sticky tape to attach it to the stack. I drilled thousands of holes
a week and seldom broke a solid carbide bit.



As I’m getting back into things I thinking of building a new one using
modern technologies. I’m also looking a designing and possibly manufacturing
a small tabletop CNC for modeling, PCB, and general prototyping. I’ll see
how things go this year as far as having time to play.



Ron



From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
On Behalf Of Stefan Trethan
Sent: May 24, 2010 9:30 AM
To: Homebrew_PCBs@yahoogroups.com
Subject: Re: [Homebrew_PCBs] Re: light ring conversion for miniature drill
press





That's because most cheap tools have a laser or two now, the lasers
they use are inaccurate (not set correctly), and bright enough to
blind you for the rest of the day (probably intentional so you don't
see how off they are).

I don't know if you can make laser crosshairs fine enough to be useful
for PCB work, the ones I have seen on saws and drill presses would be
worthless for the purpose because the line is too wide.

ST

On Mon, May 24, 2010 at 5:54 PM, Tony Smith <ajsmith@...
<mailto:ajsmith%40beagle.com.au> > wrote:

> Oh, and tool snobs sneer when you say your power tool has a laser. Real
> tool snobs sneer at electricity.
>
> Tony





[Non-text portions of this message have been removed]

Re: light ring conversion for miniature drill press

2010-05-24 by James

--- In Homebrew_PCBs@yahoogroups.com, Stefan Trethan <stefan_trethan@...> wrote:
Show quoted textHide quoted text
>
> That's because most cheap tools have a laser or two now, the lasers
> they use are inaccurate (not set correctly), and bright enough to
> blind you for the rest of the day (probably intentional so you don't
> see how off they are).
>
> I don't know if you can make laser crosshairs fine enough to be useful
> for PCB work, the ones I have seen on saws and drill presses would be
> worthless for the purpose because the line is too wide.
>
> ST
>
>


It would certainly be possible, probably easiest to use a dot. Find a cheap surplus low power HeNe laser tube. Gas lasers have far better beam quality than diode lasers, and get a nice glass collimating lens and use that to adjust the focus to a tiny spot.

Friend of a friend made a PCB drill with a laser pointing down from the top, then a foot pedal makes the drill bit poke up from the bottom. I just eyeball it with the little drill press I made but it is difficult tell where the bit is in more than one dimension before you plunge. It's so small and close up that depth perception is tricky.

Re: [Homebrew_PCBs] Re: light ring conversion for miniature drill press

2010-05-24 by Mark Lerman

>
>It would certainly be possible, probably easiest to use a dot. Find
>a cheap surplus low power HeNe laser tube. Gas lasers have far
>better beam quality than diode lasers, and get a nice glass
>collimating lens and use that to adjust the focus to a tiny spot.
>
>Friend of a friend made a PCB drill with a laser pointing down from
>the top, then a foot pedal makes the drill bit poke up from the
>bottom. I just eyeball it with the little drill press I made but it
>is difficult tell where the bit is in more than one dimension before
>you plunge. It's so small and close up that depth perception is tricky.
>

Very nice solution, and an obvious (now that it's pointed out) way to
go. A bottom drill with a camera sight, a modified microscope stage
to hold the board and you're done! Of course, it would be just as
logical to put the camera on the bottom and the drill on top. Just
have to maybe use a little vacuum to stop the drill debris from
covering the lens. Might be a little more cumbersome than a bottom
drill because you would be completely dependent on the monitor, but
still should work well and be easy to implement.


Mark

Re: [Homebrew_PCBs] Re: light ring conversion for miniature drill press

2010-05-24 by Stefan Trethan

Actually it would be less cumbersome, because you could see the drill
and not only rely on the camera.
Also you can do without the clamping foot for a top down drill.

When I built my drill stand I prepared it for an optical sight.
It is a top drill setup, and I was considering a simple projection
mechanism (think overhead projector) that looked on the board from
below. I experimented with a lens and some mirrors and I think it
might have worked.

Plan B was to use a small camera instead, if the optics didn't work out.

Turns out I don't need any optical sight after all.

ST



Show quoted textHide quoted text
On Mon, May 24, 2010 at 10:09 PM, Mark Lerman <mlerman@...> wrote:

> Very nice solution, and an obvious (now that it's pointed out) way to
> go. A bottom drill with a camera sight, a modified microscope stage
> to hold the board and you're done! Of course, it would be just as
> logical to put the camera on the bottom and the drill on top. Just
> have to maybe use a little vacuum to stop the drill debris from
> covering the lens. Might be a little more cumbersome than a bottom
> drill because you would be completely dependent on the monitor, but
> still should work well and be easy to implement.
>
>
> Mark

Re: light ring conversion for miniature drill press

2010-05-25 by Frank P

Carl,
Another easy and cheap solution is to mount a laser pointer showing where the bit will hit the PCB.

Show quoted textHide quoted text
--- In Homebrew_PCBs@yahoogroups.com, "H. Carl Ott" <hcarlott@...> wrote:
>
> I was starting to have some problems getting good alignment when
> drilling the smaller holes/pads on some of my home brew pcbs. (larger
> pads (>40mils) etched as an annulus are not really an issue)
> Figured better illumination might help.
>
> This was such a cheap & simple mod, and since it worked out so
> well... I thought I'd share a couple of pics.
>
> http://picasaweb.google.com/hcarlott/DrillPressLEDHaloMod
>
> Cheap led ring from DX and some double stick tape.
> http://www.dealextreme.com/details.dx/sku.25513 (they have different
> sizes ranging from 60 to 90mm).
>
>
> --
> carl
> --------------------------------------------------------
> Henry Carl Ott N2RVQ hcarlott@...
>

Re: light ring conversion for miniature drill press

2010-05-25 by Ben L

> The next thing would be to mount a camera on the drill so that you
> could position the drill properly in the center of the pad. I seem to
> remember someone doing that with software that sees the exact center


Mount your camera under the board looking straight up.

Ben

RE: [Homebrew_PCBs] Re: light ring conversion for miniature drill press

2010-05-25 by Tony Smith

Ah, and there's the tool snob.

Despite that, you don't use lasers for accuracy, that's what jigs are for.
Even then you need to spend the time setting it up. If you know what your
blade kerf currently is then a laser isn't really for you.

Lasers are good for 'close enough is good enough' stuff, where half a mm
here or there doesn't matter much, and in a lot of cases it doesn't. Great
for construction work where you can skip the 'mark the wood then fiddle
about and line up the blade then cut it' step.

A cross-hair laser has the same problems as a dot, you need to keep aligning
it if your working on stuff that's different thicknesses, or you move the
table. Using two line lasers works regardless of the work surface height.
You can adjust the line thickness easily enough, even on the cheap ones.
Even with thick lines, picking out where they intersect is pretty easy.

Tony




That's because most cheap tools have a laser or two now, the lasers
they use are inaccurate (not set correctly), and bright enough to
blind you for the rest of the day (probably intentional so you don't
see how off they are).

I don't know if you can make laser crosshairs fine enough to be useful
for PCB work, the ones I have seen on saws and drill presses would be
worthless for the purpose because the line is too wide.

ST

Show quoted textHide quoted text
On Mon, May 24, 2010 at 5:54 PM, Tony Smith <ajsmith@...> wrote:

> Oh, and tool snobs sneer when you say your power tool has a laser. Real
> tool snobs sneer at electricity.
>
> Tony


------------------------------------

Be sure to visit the group home and check for new Links, Files, and Photos:
http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links

Re: light ring conversion for miniature drill press

2010-05-25 by Frank P

Just a thought...
Don't LEDs come in flexible tubing. Couldn't you just wrap one of these around your drill press and attach it with duct tape?

Seems like less work and similar results...



Show quoted textHide quoted text
--- In Homebrew_PCBs@yahoogroups.com, "Tony Smith" <ajsmith@...> wrote:
>
> >
> >
> > Good idea Carl, I like the looks of your mounting. I'm looking at the 90mm
> > size (isn't "bigger" always better?<:)
> >
> > Ken
> >
> > If you want more light/leds you could use multiple different size rings
> and
> mount them concentrically.
>
>
>
> Look on eBay for 'UFO lights' or 'camping lights'. Same thing but in a
> case, powered by 3 AA batteries. They have a hole in the middle (~35mm) so
> you can slide them over a pole. You can always remove more of the middle
> section to make the hole bigger, nothing there but the battery holders.
>
> http://www.dansdata.com/ringlight.htm
>
> Half way down you can see a picture with the guts. Take out the battery
> clips and hit it with a hole saw.
>
> Still plenty exactly the same as these on eBay for under $10. I got a
> couple more a month of so back, for putting on drills etc.
>
> Dunno why he didn't save the case. If you've got a lathe handy you can
> machine a piece of plastic pipe to fit back into the middle to neaten things
> up.
>
> Tony
>
>
> - Handy tip: you need to twist, then pull to get it apart. You lose the
> latch when you bore out the middle.
>

Re: [Homebrew_PCBs] Re: light ring conversion for miniature drill press

2010-05-25 by H. Carl Ott

On Mon, May 24, 2010 at 8:07 PM, Frank P <qz9090@...> wrote:

>
>
> Carl,
> Another easy and cheap solution is to mount a laser pointer showing where
> the bit will hit the PCB.
>
>
I think the laser dot will be larger than the pad. And difficult to keep
aligned.

.043 holes .017 drill bit.
http://picasaweb.google.com/lh/photo/_zggdTauBCW2OIOXwolRz4jTfoA3wiewkcgWmoxYu1E?feat=directlink

It'll solder, but it's not as good as I'd like, and not as good as I know
I'm capable of.

I really think (if it's actually worth making the effort) that the top
mount camera with bottom drilling is the best idea suggested so far.


--
carl
--------------------------------------------------------
Henry Carl Ott N2RVQ hcarlott@...


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: light ring conversion for miniature drill press

2010-05-26 by Tony Smith

> Just a thought...
> Don't LEDs come in flexible tubing. Couldn't you just wrap one of these
> around your drill press and attach it with duct tape?
>
> Seems like less work and similar results...


They do, but often the LEDs are spaced out, not that bright anyway, exposed to
the elements, not case etc. The 'UFO' lights are pretty cheap, well under $10
shipped on eBay. Drilling out the middle with a hole saw doesn't take long, I
don't know why people remove the guts of them.

Tony

Re: light ring conversion for miniature drill press

2010-05-26 by bebx2000

I have always had trouble with front to back alignment of the drill bit. I came across this idea on another forum. I lost the link, but did copy the text. This was in response to the camera and bottom drilling idea posted there.

Begin Quote...
"A better way...
..is this
1) Mount a large-ish box on the drill press to act as a platform,
say a cigar box.
2) Using your pcb drill (0.8mm) in the drill press, drill a hole
in the box you just mounted on the drill press.
3) Now mount the laser pointer in the box, pointed vertically
up through the hole you just made.
4) The red spot is the exact diameter of the drill and is
(just) visible in the hole in the gap in the centre of the
pad when the PCB is at the right spot
works for me using FRG4 glass fibre PCBs.
End quote...

This is a clever idea and it works, but my implementation is a bit more sophisticated than the cigar box. I use small project case, a laser module mounted horizontally, a 45 deg mirror and brass shim stock to form the PCB illuminating beam. The mirror re-directs the beam 90 deg upward to a pinhole in the shim stock which acts as a spatial filter to form a nice tight beam. The shim stock is held to the interior of the box under a larger hole in the lid with double sided tape. Once everything is positioned, fasten the lid and drill the finest hole you can through the shim stock. I find that this very precisely locates the tip of the drill bit; it's right where the center of the dot is on the PCB. There is, however, some spreading of the beam as it passes through the FR4. Also, if you move the drill head sideways, you will need to replace to the shim and drill another hole.
I find that it is easier center a dot on the PCB than it is to try to position the tip of a tiny bit. I also wear 3.5 reading glasses.

Baxter


Show quoted textHide quoted text
--- In Homebrew_PCBs@yahoogroups.com, "Frank P" <qz9090@...> wrote:
>
> Carl,
> Another easy and cheap solution is to mount a laser pointer showing where the bit will hit the PCB.
>