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Using a home made CNC router for pcb milling?

Using a home made CNC router for pcb milling?

2010-03-16 by mat_henshall

I am considering getting a small DIY 3 axis CNC router, something like this:

http://zentoolworks.com/

To, amongst other things, make PCB's with. Clearly a useful tool for drilling holes, but I have seen youtube videos (eg http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this type of device for milling the pcb itself.

I currently use UV Sensitive PCB method for making prototype boards which is OK, but is time consuming, can be error prone and messy.

Anybody got any thoughts on milling PCB's? Good, bad the ugly?

One though that occurred to me is that after making it, spraying some form of solder resist to the board and then using some sort of polishing bit to remove the resist where needed might be a nice touch?

Mat

Re: Using a home made CNC router for pcb milling?

2010-03-18 by sailingto

Well Mat - I was hoping someone would respond and get a discussion going on CNC milling of PCB.  I have been reading about it and it sure sounds slick - the videos look good.

Double sided should be a snap.  Drill holes are automated.

It all "sounds" good, but like you I'd like to know more.

Ken H.

--- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@...> wrote:
Show quoted textHide quoted text
>
> I am considering getting a small DIY 3 axis CNC router, something like this:
> 
> http://zentoolworks.com/
> 
> To, amongst other things, make PCB's with. Clearly a useful tool for drilling holes, but I have seen youtube videos (eg http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this type of device for milling the pcb itself.
> 
> I currently use UV Sensitive PCB method for making prototype boards which is OK, but is time consuming, can be error prone and messy.
> 
> Anybody got any thoughts on milling PCB's? Good, bad the ugly?
> 
> One though that occurred to me is that after making it, spraying some form of solder resist to the board and then using some sort of polishing bit to remove the resist where needed might be a nice touch?
> 
> Mat
>

Re: [Homebrew_PCBs] Re: Using a home made CNC router for pcb milling?

2010-03-18 by Mark Lerman

I've been milling boards for over a year. It works very well, though 
the learning curve is a little steeper than you might think. I use an 
AccurateCNC 360, which is good enough for 10 mil traces and can be 
used for even finer traces with some care. Double sided is easy, 
drilling is a snap, and being able to mill the edges of the board 
gives a very clean cut. I'm not sure whether a simple homemade mill 
would work as well, but over a smaller area it should work. The 360 
is about 9K (I think), very pricey for the hobbiest, but it can also 
be used for milling plastic and even non ferrous metals.  Support for 
this machine is unbelievably great!! The company goes way out of it's 
way to provide support and repairs, even out of  warrantee, and they 
reply to email extremely promptly. I blew the spindle driver while 
cutting plastic, and they replaced the driver with a newer one that 
won't blow at no charge. While they had the machine, they completely 
checked the calibration and added some hardware to make cutting 
plastic and softer materials much easier. Again at no charge.

The usual disclaimer - I have no financial interest whatsoever in 
their company, just a very satisfied customer.

Mark


At 08:49 PM 3/17/2010, you wrote:
Show quoted textHide quoted text
>Well Mat - I was hoping someone would respond and get a discussion 
>going on CNC milling of PCB.  I have been reading about it and it 
>sure sounds slick - the videos look good.
>
>Double sided should be a snap.  Drill holes are automated.
>
>It all "sounds" good, but like you I'd like to know more.
>
>Ken H.
>
>--- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@...> wrote:
> >
> > I am considering getting a small DIY 3 axis CNC router, something 
> like this:
> >
> > http://zentoolworks.com/
> >
> > To, amongst other things, make PCB's with. Clearly a useful tool 
> for drilling holes, but I have seen youtube videos (eg 
> http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this 
> type of device for milling the pcb itself.
> >
> > I currently use UV Sensitive PCB method for making prototype 
> boards which is OK, but is time consuming, can be error prone and messy.
> >
> > Anybody got any thoughts on milling PCB's? Good, bad the ugly?
> >
> > One though that occurred to me is that after making it, spraying 
> some form of solder resist to the board and then using some sort of 
> polishing bit to remove the resist where needed might be a nice touch?
> >
> > Mat
> >
>
>
>
>
>------------------------------------
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>

Re: Using a home made CNC router for pcb milling?

2010-03-18 by sailingto

Thank you for the response Mark - what you are saying is one of the reasons I've been hesitate to invest much money/time in a homebrew CNC mill - concern it would not hold the tolerances required for good PCB milling.  Even a home built CNC can cost several hundred bucks! 

Maybe when I win the BIG lottery I'll buy the $9K CNC :)  (Folks keep telling me I must buy a ticket before I can possibly win:(

Ken H. 


--- In Homebrew_PCBs@...m, Mark Lerman <mlerman@...> wrote:
Show quoted textHide quoted text
>
> I've been milling boards for over a year. It works very well, though 
> the learning curve is a little steeper than you might think. I use an 
> AccurateCNC 360, which is good enough for 10 mil traces and can be 
> used for even finer traces with some care. Double sided is easy, 
> drilling is a snap, and being able to mill the edges of the board 
> gives a very clean cut. I'm not sure whether a simple homemade mill 
> would work as well, but over a smaller area it should work. The 360 
> is about 9K (I think), very pricey for the hobbiest, but it can also 
> be used for milling plastic and even non ferrous metals.  Support for 
> this machine is unbelievably great!! The company goes way out of it's 
> way to provide support and repairs, even out of  warrantee, and they 
> reply to email extremely promptly. I blew the spindle driver while 
> cutting plastic, and they replaced the driver with a newer one that 
> won't blow at no charge. While they had the machine, they completely 
> checked the calibration and added some hardware to make cutting 
> plastic and softer materials much easier. Again at no charge.
> 
> The usual disclaimer - I have no financial interest whatsoever in 
> their company, just a very satisfied customer.
> 
> Mark
> 
> 
> At 08:49 PM 3/17/2010, you wrote:
> >Well Mat - I was hoping someone would respond and get a discussion 
> >going on CNC milling of PCB.  I have been reading about it and it 
> >sure sounds slick - the videos look good.
> >
> >Double sided should be a snap.  Drill holes are automated.
> >
> >It all "sounds" good, but like you I'd like to know more.
> >
> >Ken H.
> >
> >--- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@> wrote:
> > >
> > > I am considering getting a small DIY 3 axis CNC router, something 
> > like this:
> > >
> > > http://zentoolworks.com/
> > >
> > > To, amongst other things, make PCB's with. Clearly a useful tool 
> > for drilling holes, but I have seen youtube videos (eg 
> > http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this 
> > type of device for milling the pcb itself.
> > >
> > > I currently use UV Sensitive PCB method for making prototype 
> > boards which is OK, but is time consuming, can be error prone and messy.
> > >
> > > Anybody got any thoughts on milling PCB's? Good, bad the ugly?
> > >
> > > One though that occurred to me is that after making it, spraying 
> > some form of solder resist to the board and then using some sort of 
> > polishing bit to remove the resist where needed might be a nice touch?
> > >
> > > Mat
> > >
> >
> >
> >
> >
> >------------------------------------
> >
> >Be sure to visit the group home and check for new Links, Files, and Photos:
> >http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
> >
> >
> >
>

Re: [Homebrew_PCBs] Re: Using a home made CNC router for pcb milling?

2010-03-18 by Mark Lerman

I realize that this is not a commercial group, so I hope the 
following is not a violation of policy. I have an old T-Tech Quick 
Circuit that I will never use again, including the isolation software 
and dongle. I used it to get my feet wet in cnc milling, but wasn't 
really happy with it. If anyone wants it I would be willing to let it 
go to someone on this group for a very reasonable price, especially 
if you could pick it up. It works just fine, I have manuals and 
controller. I paid (foolishly) about $2500 USD for it, then 
compounded the problem by paying another $1,000 USD for the isolation software.

In the spirit of helping someone ON THIS GROUP, who will NOT RESELL 
it, I will give it to the first person who carts it away for $500. 
Anyone interested?

Mark




At 12:30 PM 3/18/2010, you wrote:
Show quoted textHide quoted text
>That depends on how much junk you have around and how valuable your time
>time is.  I built mine from an XY table my old boss gave me, a drawer
>slide with a Dremel attached with hose clamps, some surplus stepper
>motors and samples of Allegro driver chips.  I think the only cash
>outlay I made was an $8 laptop so I wouldn't have to use my good one.
>Of course, if I wanted to mill traces, the Z axis would have to be
>perpendicular to X and Y, which it is not.  And more software would need
>to be written.  But for now, it drills my holes and cuts out the board.
>Then I use toner transfer.
>
>Kerry
>
>sailingto wrote:
> > Thank you for the response Mark - what you are saying is one of 
> the reasons I've been hesitate to invest much money/time in a 
> homebrew CNC mill - concern it would not hold the tolerances 
> required for good PCB milling.  Even a home built CNC can cost 
> several hundred bucks!
> >
> > Maybe when I win the BIG lottery I'll buy the $9K CNC :)  (Folks 
> keep telling me I must buy a ticket before I can possibly win:(
> >
> > Ken H.
> >
> >
> > --- In Homebrew_PCBs@yahoogroups.com, Mark Lerman <mlerman@...> wrote:
> >
> >> I've been milling boards for over a year. It works very well, though
> >> the learning curve is a little steeper than you might think. I use an
> >> AccurateCNC 360, which is good enough for 10 mil traces and can be
> >> used for even finer traces with some care. Double sided is easy,
> >> drilling is a snap, and being able to mill the edges of the board
> >> gives a very clean cut. I'm not sure whether a simple homemade mill
> >> would work as well, but over a smaller area it should work. The 360
> >> is about 9K (I think), very pricey for the hobbiest, but it can also
> >> be used for milling plastic and even non ferrous metals.  Support for
> >> this machine is unbelievably great!! The company goes way out of it's
> >> way to provide support and repairs, even out of  warrantee, and they
> >> reply to email extremely promptly. I blew the spindle driver while
> >> cutting plastic, and they replaced the driver with a newer one that
> >> won't blow at no charge. While they had the machine, they completely
> >> checked the calibration and added some hardware to make cutting
> >> plastic and softer materials much easier. Again at no charge.
> >>
> >> The usual disclaimer - I have no financial interest whatsoever in
> >> their company, just a very satisfied customer.
> >>
> >> Mark
> >>
> >>
> >> At 08:49 PM 3/17/2010, you wrote:
> >>
> >>> Well Mat - I was hoping someone would respond and get a discussion
> >>> going on CNC milling of PCB.  I have been reading about it and it
> >>> sure sounds slick - the videos look good.
> >>>
> >>> Double sided should be a snap.  Drill holes are automated.
> >>>
> >>> It all "sounds" good, but like you I'd like to know more.
> >>>
> >>> Ken H.
> >>>
> >>> --- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@> wrote:
> >>>
> >>>> I am considering getting a small DIY 3 axis CNC router, something
> >>>>
> >>> like this:
> >>>
> >>>> http://zentoolworks.com/
> >>>>
> >>>> To, amongst other things, make PCB's with. Clearly a useful tool
> >>>>
> >>> for drilling holes, but I have seen youtube videos (eg
> >>> http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this
> >>> type of device for milling the pcb itself.
> >>>
> >>>> I currently use UV Sensitive PCB method for making prototype
> >>>>
> >>> boards which is OK, but is time consuming, can be error prone and messy.
> >>>
> >>>> Anybody got any thoughts on milling PCB's? Good, bad the ugly?
> >>>>
> >>>> One though that occurred to me is that after making it, spraying
> >>>>
> >>> some form of solder resist to the board and then using some sort of
> >>> polishing bit to remove the resist where needed might be a nice touch?
> >>>
> >>>> Mat
> >>>>
>
>
>
>
>------------------------------------
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>

Re: [Homebrew_PCBs] Re: Using a home made CNC router for pcb milling?

2010-03-18 by Erik Knise

Have you posted pictures of your rig anywhere?

On Thu, Mar 18, 2010 at 9:30 AM, Kerry Wentworth <
kwentworth@...> wrote:

> That depends on how much junk you have around and how valuable your time
> time is.  I built mine from an XY table my old boss gave me, a drawer
> slide with a Dremel attached with hose clamps, some surplus stepper
> motors and samples of Allegro driver chips.  I think the only cash
> outlay I made was an $8 laptop so I wouldn't have to use my good one.
> Of course, if I wanted to mill traces, the Z axis would have to be
> perpendicular to X and Y, which it is not.  And more software would need
> to be written.  But for now, it drills my holes and cuts out the board.
> Then I use toner transfer.
>
> Kerry
>
> --
Erik L. Knise
Pacific Shipping Company
Seattle, WA


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: Using a home made CNC router for pcb milling?

2010-03-18 by Kim Vellore

Ken,
  I am in the same boat as you but according to my math odds of winning the 
lotto is close to the same even if you dont buy the ticket. Having said that 
you can get some good deals on a THK slides on ebay and build a real good 
milling machine.

Kim
----- Original Message ----- 
Show quoted textHide quoted text
From: "sailingto" <sailingtoo@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Thursday, March 18, 2010 7:00 AM
Subject: [Homebrew_PCBs] Re: Using a home made CNC router for pcb milling?


> Thank you for the response Mark - what you are saying is one of the 
> reasons I've been hesitate to invest much money/time in a homebrew CNC 
> mill - concern it would not hold the tolerances required for good PCB 
> milling.  Even a home built CNC can cost several hundred bucks!
>
> Maybe when I win the BIG lottery I'll buy the $9K CNC :)  (Folks keep 
> telling me I must buy a ticket before I can possibly win:(
>
> Ken H.
>
>
> --- In Homebrew_PCBs@yahoogroups.com, Mark Lerman <mlerman@...> wrote:
>>
>> I've been milling boards for over a year. It works very well, though
>> the learning curve is a little steeper than you might think. I use an
>> AccurateCNC 360, which is good enough for 10 mil traces and can be
>> used for even finer traces with some care. Double sided is easy,
>> drilling is a snap, and being able to mill the edges of the board
>> gives a very clean cut. I'm not sure whether a simple homemade mill
>> would work as well, but over a smaller area it should work. The 360
>> is about 9K (I think), very pricey for the hobbiest, but it can also
>> be used for milling plastic and even non ferrous metals.  Support for
>> this machine is unbelievably great!! The company goes way out of it's
>> way to provide support and repairs, even out of  warrantee, and they
>> reply to email extremely promptly. I blew the spindle driver while
>> cutting plastic, and they replaced the driver with a newer one that
>> won't blow at no charge. While they had the machine, they completely
>> checked the calibration and added some hardware to make cutting
>> plastic and softer materials much easier. Again at no charge.
>>
>> The usual disclaimer - I have no financial interest whatsoever in
>> their company, just a very satisfied customer.
>>
>> Mark
>>
>>
>> At 08:49 PM 3/17/2010, you wrote:
>> >Well Mat - I was hoping someone would respond and get a discussion
>> >going on CNC milling of PCB.  I have been reading about it and it
>> >sure sounds slick - the videos look good.
>> >
>> >Double sided should be a snap.  Drill holes are automated.
>> >
>> >It all "sounds" good, but like you I'd like to know more.
>> >
>> >Ken H.
>> >
>> >--- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@> wrote:
>> > >
>> > > I am considering getting a small DIY 3 axis CNC router, something
>> > like this:
>> > >
>> > > http://zentoolworks.com/
>> > >
>> > > To, amongst other things, make PCB's with. Clearly a useful tool
>> > for drilling holes, but I have seen youtube videos (eg
>> > http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this
>> > type of device for milling the pcb itself.
>> > >
>> > > I currently use UV Sensitive PCB method for making prototype
>> > boards which is OK, but is time consuming, can be error prone and 
>> > messy.
>> > >
>> > > Anybody got any thoughts on milling PCB's? Good, bad the ugly?
>> > >
>> > > One though that occurred to me is that after making it, spraying
>> > some form of solder resist to the board and then using some sort of
>> > polishing bit to remove the resist where needed might be a nice touch?
>> > >
>> > > Mat
>> > >
>> >
>> >
>> >
>> >
>> >------------------------------------
>> >
>> >Be sure to visit the group home and check for new Links, Files, and 
>> >Photos:
>> >http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>> >
>> >
>> >
>>
>
>
>
>
> ------------------------------------
>
> Be sure to visit the group home and check for new Links, Files, and 
> Photos:
> http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>

Re: [Homebrew_PCBs] Re: Using a home made CNC router for pcb milling?

2010-03-18 by Kerry Wentworth

That depends on how much junk you have around and how valuable your time 
time is.  I built mine from an XY table my old boss gave me, a drawer 
slide with a Dremel attached with hose clamps, some surplus stepper 
motors and samples of Allegro driver chips.  I think the only cash 
outlay I made was an $8 laptop so I wouldn't have to use my good one.  
Of course, if I wanted to mill traces, the Z axis would have to be 
perpendicular to X and Y, which it is not.  And more software would need 
to be written.  But for now, it drills my holes and cuts out the board.  
Then I use toner transfer.

Kerry

sailingto wrote:
Show quoted textHide quoted text
> Thank you for the response Mark - what you are saying is one of the reasons I've been hesitate to invest much money/time in a homebrew CNC mill - concern it would not hold the tolerances required for good PCB milling.  Even a home built CNC can cost several hundred bucks! 
>
> Maybe when I win the BIG lottery I'll buy the $9K CNC :)  (Folks keep telling me I must buy a ticket before I can possibly win:(
>
> Ken H. 
>
>
> --- In Homebrew_PCBs@yahoogroups.com, Mark Lerman <mlerman@...> wrote:
>   
>> I've been milling boards for over a year. It works very well, though 
>> the learning curve is a little steeper than you might think. I use an 
>> AccurateCNC 360, which is good enough for 10 mil traces and can be 
>> used for even finer traces with some care. Double sided is easy, 
>> drilling is a snap, and being able to mill the edges of the board 
>> gives a very clean cut. I'm not sure whether a simple homemade mill 
>> would work as well, but over a smaller area it should work. The 360 
>> is about 9K (I think), very pricey for the hobbiest, but it can also 
>> be used for milling plastic and even non ferrous metals.  Support for 
>> this machine is unbelievably great!! The company goes way out of it's 
>> way to provide support and repairs, even out of  warrantee, and they 
>> reply to email extremely promptly. I blew the spindle driver while 
>> cutting plastic, and they replaced the driver with a newer one that 
>> won't blow at no charge. While they had the machine, they completely 
>> checked the calibration and added some hardware to make cutting 
>> plastic and softer materials much easier. Again at no charge.
>>
>> The usual disclaimer - I have no financial interest whatsoever in 
>> their company, just a very satisfied customer.
>>
>> Mark
>>
>>
>> At 08:49 PM 3/17/2010, you wrote:
>>     
>>> Well Mat - I was hoping someone would respond and get a discussion 
>>> going on CNC milling of PCB.  I have been reading about it and it 
>>> sure sounds slick - the videos look good.
>>>
>>> Double sided should be a snap.  Drill holes are automated.
>>>
>>> It all "sounds" good, but like you I'd like to know more.
>>>
>>> Ken H.
>>>
>>> --- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@> wrote:
>>>       
>>>> I am considering getting a small DIY 3 axis CNC router, something 
>>>>         
>>> like this:
>>>       
>>>> http://zentoolworks.com/
>>>>
>>>> To, amongst other things, make PCB's with. Clearly a useful tool 
>>>>         
>>> for drilling holes, but I have seen youtube videos (eg 
>>> http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this 
>>> type of device for milling the pcb itself.
>>>       
>>>> I currently use UV Sensitive PCB method for making prototype 
>>>>         
>>> boards which is OK, but is time consuming, can be error prone and messy.
>>>       
>>>> Anybody got any thoughts on milling PCB's? Good, bad the ugly?
>>>>
>>>> One though that occurred to me is that after making it, spraying 
>>>>         
>>> some form of solder resist to the board and then using some sort of 
>>> polishing bit to remove the resist where needed might be a nice touch?
>>>       
>>>> Mat
>>>>

Re: [Homebrew_PCBs] Re: Using a home made CNC router for pcb milling?

2010-03-18 by kimvellore@sbcglobal.net

Mark,
  I would love to play with that toy I'm putting my dibs on it. I am in CA, san jose
Please PM me 
Thanks
Kim
Kim
Sent via BlackBerry by AT&T
Show quoted textHide quoted text
-----Original Message-----
From: Mark Lerman <mlerman@ix.netcom.com>
Date: Thu, 18 Mar 2010 12:00:55 
To: <Homebrew_PCBs@yahoogroups.com>
Subject: Re: [Homebrew_PCBs] Re: Using a home made CNC router for pcb
  milling?

I realize that this is not a commercial group, so I hope the 
following is not a violation of policy. I have an old T-Tech Quick 
Circuit that I will never use again, including the isolation software 
and dongle. I used it to get my feet wet in cnc milling, but wasn't 
really happy with it. If anyone wants it I would be willing to let it 
go to someone on this group for a very reasonable price, especially 
if you could pick it up. It works just fine, I have manuals and 
controller. I paid (foolishly) about $2500 USD for it, then 
compounded the problem by paying another $1,000 USD for the isolation software.

In the spirit of helping someone ON THIS GROUP, who will NOT RESELL 
it, I will give it to the first person who carts it away for $500. 
Anyone interested?

Mark




At 12:30 PM 3/18/2010, you wrote:
>That depends on how much junk you have around and how valuable your time
>time is.  I built mine from an XY table my old boss gave me, a drawer
>slide with a Dremel attached with hose clamps, some surplus stepper
>motors and samples of Allegro driver chips.  I think the only cash
>outlay I made was an $8 laptop so I wouldn't have to use my good one.
>Of course, if I wanted to mill traces, the Z axis would have to be
>perpendicular to X and Y, which it is not.  And more software would need
>to be written.  But for now, it drills my holes and cuts out the board.
>Then I use toner transfer.
>
>Kerry
>
>sailingto wrote:
> > Thank you for the response Mark - what you are saying is one of 
> the reasons I've been hesitate to invest much money/time in a 
> homebrew CNC mill - concern it would not hold the tolerances 
> required for good PCB milling.  Even a home built CNC can cost 
> several hundred bucks!
> >
> > Maybe when I win the BIG lottery I'll buy the $9K CNC :)  (Folks 
> keep telling me I must buy a ticket before I can possibly win:(
> >
> > Ken H.
> >
> >
> > --- In Homebrew_PCBs@yahoogroups.com, Mark Lerman <mlerman@...> wrote:
> >
> >> I've been milling boards for over a year. It works very well, though
> >> the learning curve is a little steeper than you might think. I use an
> >> AccurateCNC 360, which is good enough for 10 mil traces and can be
> >> used for even finer traces with some care. Double sided is easy,
> >> drilling is a snap, and being able to mill the edges of the board
> >> gives a very clean cut. I'm not sure whether a simple homemade mill
> >> would work as well, but over a smaller area it should work. The 360
> >> is about 9K (I think), very pricey for the hobbiest, but it can also
> >> be used for milling plastic and even non ferrous metals.  Support for
> >> this machine is unbelievably great!! The company goes way out of it's
> >> way to provide support and repairs, even out of  warrantee, and they
> >> reply to email extremely promptly. I blew the spindle driver while
> >> cutting plastic, and they replaced the driver with a newer one that
> >> won't blow at no charge. While they had the machine, they completely
> >> checked the calibration and added some hardware to make cutting
> >> plastic and softer materials much easier. Again at no charge.
> >>
> >> The usual disclaimer - I have no financial interest whatsoever in
> >> their company, just a very satisfied customer.
> >>
> >> Mark
> >>
> >>
> >> At 08:49 PM 3/17/2010, you wrote:
> >>
> >>> Well Mat - I was hoping someone would respond and get a discussion
> >>> going on CNC milling of PCB.  I have been reading about it and it
> >>> sure sounds slick - the videos look good.
> >>>
> >>> Double sided should be a snap.  Drill holes are automated.
> >>>
> >>> It all "sounds" good, but like you I'd like to know more.
> >>>
> >>> Ken H.
> >>>
> >>> --- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@> wrote:
> >>>
> >>>> I am considering getting a small DIY 3 axis CNC router, something
> >>>>
> >>> like this:
> >>>
> >>>> http://zentoolworks.com/
> >>>>
> >>>> To, amongst other things, make PCB's with. Clearly a useful tool
> >>>>
> >>> for drilling holes, but I have seen youtube videos (eg
> >>> http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this
> >>> type of device for milling the pcb itself.
> >>>
> >>>> I currently use UV Sensitive PCB method for making prototype
> >>>>
> >>> boards which is OK, but is time consuming, can be error prone and messy.
> >>>
> >>>> Anybody got any thoughts on milling PCB's? Good, bad the ugly?
> >>>>
> >>>> One though that occurred to me is that after making it, spraying
> >>>>
> >>> some form of solder resist to the board and then using some sort of
> >>> polishing bit to remove the resist where needed might be a nice touch?
> >>>
> >>>> Mat
> >>>>
>
>
>
>
>------------------------------------
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>



------------------------------------

Be sure to visit the group home and check for new Links, Files, and Photos:
http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links

Re: [Homebrew_PCBs] Re: Using a home made CNC router for pcb milling?

2010-03-18 by Erik Knise

Where are you located?

On Thu, Mar 18, 2010 at 9:00 AM, Mark Lerman <mlerman@...> wrote:

> I realize that this is not a commercial group, so I hope the
> following is not a violation of policy. I have an old T-Tech Quick
> Circuit that I will never use again, including the isolation software
> and dongle. I used it to get my feet wet in cnc milling, but wasn't
> really happy with it. If anyone wants it I would be willing to let it
> go to someone on this group for a very reasonable price, especially
> if you could pick it up. It works just fine, I have manuals and
> controller. I paid (foolishly) about $2500 USD for it, then
> compounded the problem by paying another $1,000 USD for the isolation
> software.
>
> In the spirit of helping someone ON THIS GROUP, who will NOT RESELL
> it, I will give it to the first person who carts it away for $500.
> Anyone interested?
>
> Mark
>
> --
Erik L. Knise
Pacific Shipping Company
Seattle, WA


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: Using a home made CNC router for pcb milling?

2010-03-18 by Kerry Wentworth

No.  I should do that, though.  One of these days.

Kerry

Erik Knise wrote:
Show quoted textHide quoted text
> Have you posted pictures of your rig anywhere?
>
> On Thu, Mar 18, 2010 at 9:30 AM, Kerry Wentworth <
> kwentworth@...> wrote:
>
>   
>> That depends on how much junk you have around and how valuable your time
>> time is.  I built mine from an XY table my old boss gave me, a drawer
>> slide with a Dremel attached with hose clamps, some surplus stepper
>> motors and samples of Allegro driver chips.  I think the only cash
>> outlay I made was an $8 laptop so I wouldn't have to use my good one.
>> Of course, if I wanted to mill traces, the Z axis would have to be
>> perpendicular to X and Y, which it is not.  And more software would need
>> to be written.  But for now, it drills my holes and cuts out the board.
>> Then I use toner transfer.
>>
>> Kerry
>>
>> --
>>     
> Erik L. Knise
> Pacific Shipping Company
> Seattle, WA
>
>

Re: [Homebrew_PCBs] Re: Using a home made CNC router for pcb milling?

2010-03-18 by Mark Lerman

Whoops - I am in the metro NYC area - about 30 miles NW of NYC. I 
guess I could ship it, though it might be $75 or so, perhaps more. If 
I do ship it I would prefer to bring it to a shipper, eg Mailboxes 
Etc, and pass along the cost.
Mark

At 12:00 PM 3/18/2010, you wrote:
Show quoted textHide quoted text
>I realize that this is not a commercial group, so I hope the
>following is not a violation of policy. I have an old T-Tech Quick
>Circuit that I will never use again, including the isolation software
>and dongle. I used it to get my feet wet in cnc milling, but wasn't
>really happy with it. If anyone wants it I would be willing to let it
>go to someone on this group for a very reasonable price, especially
>if you could pick it up. It works just fine, I have manuals and
>controller. I paid (foolishly) about $2500 USD for it, then
>compounded the problem by paying another $1,000 USD for the 
>isolation software.
>
>In the spirit of helping someone ON THIS GROUP, who will NOT RESELL
>it, I will give it to the first person who carts it away for $500.
>Anyone interested?
>
>Mark
>
>
>
>
>At 12:30 PM 3/18/2010, you wrote:
> >That depends on how much junk you have around and how valuable your time
> >time is.  I built mine from an XY table my old boss gave me, a drawer
> >slide with a Dremel attached with hose clamps, some surplus stepper
> >motors and samples of Allegro driver chips.  I think the only cash
> >outlay I made was an $8 laptop so I wouldn't have to use my good one.
> >Of course, if I wanted to mill traces, the Z axis would have to be
> >perpendicular to X and Y, which it is not.  And more software would need
> >to be written.  But for now, it drills my holes and cuts out the board.
> >Then I use toner transfer.
> >
> >Kerry
> >
> >sailingto wrote:
> > > Thank you for the response Mark - what you are saying is one of
> > the reasons I've been hesitate to invest much money/time in a
> > homebrew CNC mill - concern it would not hold the tolerances
> > required for good PCB milling.  Even a home built CNC can cost
> > several hundred bucks!
> > >
> > > Maybe when I win the BIG lottery I'll buy the $9K CNC :)  (Folks
> > keep telling me I must buy a ticket before I can possibly win:(
> > >
> > > Ken H.
> > >
> > >
> > > --- In Homebrew_PCBs@yahoogroups.com, Mark Lerman <mlerman@...> wrote:
> > >
> > >> I've been milling boards for over a year. It works very well, though
> > >> the learning curve is a little steeper than you might think. I use an
> > >> AccurateCNC 360, which is good enough for 10 mil traces and can be
> > >> used for even finer traces with some care. Double sided is easy,
> > >> drilling is a snap, and being able to mill the edges of the board
> > >> gives a very clean cut. I'm not sure whether a simple homemade mill
> > >> would work as well, but over a smaller area it should work. The 360
> > >> is about 9K (I think), very pricey for the hobbiest, but it can also
> > >> be used for milling plastic and even non ferrous metals.  Support for
> > >> this machine is unbelievably great!! The company goes way out of it's
> > >> way to provide support and repairs, even out of  warrantee, and they
> > >> reply to email extremely promptly. I blew the spindle driver while
> > >> cutting plastic, and they replaced the driver with a newer one that
> > >> won't blow at no charge. While they had the machine, they completely
> > >> checked the calibration and added some hardware to make cutting
> > >> plastic and softer materials much easier. Again at no charge.
> > >>
> > >> The usual disclaimer - I have no financial interest whatsoever in
> > >> their company, just a very satisfied customer.
> > >>
> > >> Mark
> > >>
> > >>
> > >> At 08:49 PM 3/17/2010, you wrote:
> > >>
> > >>> Well Mat - I was hoping someone would respond and get a discussion
> > >>> going on CNC milling of PCB.  I have been reading about it and it
> > >>> sure sounds slick - the videos look good.
> > >>>
> > >>> Double sided should be a snap.  Drill holes are automated.
> > >>>
> > >>> It all "sounds" good, but like you I'd like to know more.
> > >>>
> > >>> Ken H.
> > >>>
> > >>> --- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@> wrote:
> > >>>
> > >>>> I am considering getting a small DIY 3 axis CNC router, something
> > >>>>
> > >>> like this:
> > >>>
> > >>>> http://zentoolworks.com/
> > >>>>
> > >>>> To, amongst other things, make PCB's with. Clearly a useful tool
> > >>>>
> > >>> for drilling holes, but I have seen youtube videos (eg
> > >>> http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this
> > >>> type of device for milling the pcb itself.
> > >>>
> > >>>> I currently use UV Sensitive PCB method for making prototype
> > >>>>
> > >>> boards which is OK, but is time consuming, can be error prone 
> and messy.
> > >>>
> > >>>> Anybody got any thoughts on milling PCB's? Good, bad the ugly?
> > >>>>
> > >>>> One though that occurred to me is that after making it, spraying
> > >>>>
> > >>> some form of solder resist to the board and then using some sort of
> > >>> polishing bit to remove the resist where needed might be a nice touch?
> > >>>
> > >>>> Mat
> > >>>>
> >
> >
> >
> >
> >------------------------------------
> >
> >Be sure to visit the group home and check for new Links, Files, and Photos:
> >http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
> >
> >
> >
>
>
>
>------------------------------------
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>

Re: [Homebrew_PCBs] Re: Using a home made CNC router for pcb milling?

2010-03-18 by Mark Lerman

It's a Model 7000S.

At 12:00 PM 3/18/2010, you wrote:
Show quoted textHide quoted text
>I realize that this is not a commercial group, so I hope the
>following is not a violation of policy. I have an old T-Tech Quick
>Circuit that I will never use again, including the isolation software
>and dongle. I used it to get my feet wet in cnc milling, but wasn't
>really happy with it. If anyone wants it I would be willing to let it
>go to someone on this group for a very reasonable price, especially
>if you could pick it up. It works just fine, I have manuals and
>controller. I paid (foolishly) about $2500 USD for it, then
>compounded the problem by paying another $1,000 USD for the 
>isolation software.
>
>In the spirit of helping someone ON THIS GROUP, who will NOT RESELL
>it, I will give it to the first person who carts it away for $500.
>Anyone interested?
>
>Mark
>
>
>
>
>At 12:30 PM 3/18/2010, you wrote:
> >That depends on how much junk you have around and how valuable your time
> >time is.  I built mine from an XY table my old boss gave me, a drawer
> >slide with a Dremel attached with hose clamps, some surplus stepper
> >motors and samples of Allegro driver chips.  I think the only cash
> >outlay I made was an $8 laptop so I wouldn't have to use my good one.
> >Of course, if I wanted to mill traces, the Z axis would have to be
> >perpendicular to X and Y, which it is not.  And more software would need
> >to be written.  But for now, it drills my holes and cuts out the board.
> >Then I use toner transfer.
> >
> >Kerry
> >
> >sailingto wrote:
> > > Thank you for the response Mark - what you are saying is one of
> > the reasons I've been hesitate to invest much money/time in a
> > homebrew CNC mill - concern it would not hold the tolerances
> > required for good PCB milling.  Even a home built CNC can cost
> > several hundred bucks!
> > >
> > > Maybe when I win the BIG lottery I'll buy the $9K CNC :)  (Folks
> > keep telling me I must buy a ticket before I can possibly win:(
> > >
> > > Ken H.
> > >
> > >
> > > --- In Homebrew_PCBs@yahoogroups.com, Mark Lerman <mlerman@...> wrote:
> > >
> > >> I've been milling boards for over a year. It works very well, though
> > >> the learning curve is a little steeper than you might think. I use an
> > >> AccurateCNC 360, which is good enough for 10 mil traces and can be
> > >> used for even finer traces with some care. Double sided is easy,
> > >> drilling is a snap, and being able to mill the edges of the board
> > >> gives a very clean cut. I'm not sure whether a simple homemade mill
> > >> would work as well, but over a smaller area it should work. The 360
> > >> is about 9K (I think), very pricey for the hobbiest, but it can also
> > >> be used for milling plastic and even non ferrous metals.  Support for
> > >> this machine is unbelievably great!! The company goes way out of it's
> > >> way to provide support and repairs, even out of  warrantee, and they
> > >> reply to email extremely promptly. I blew the spindle driver while
> > >> cutting plastic, and they replaced the driver with a newer one that
> > >> won't blow at no charge. While they had the machine, they completely
> > >> checked the calibration and added some hardware to make cutting
> > >> plastic and softer materials much easier. Again at no charge.
> > >>
> > >> The usual disclaimer - I have no financial interest whatsoever in
> > >> their company, just a very satisfied customer.
> > >>
> > >> Mark
> > >>
> > >>
> > >> At 08:49 PM 3/17/2010, you wrote:
> > >>
> > >>> Well Mat - I was hoping someone would respond and get a discussion
> > >>> going on CNC milling of PCB.  I have been reading about it and it
> > >>> sure sounds slick - the videos look good.
> > >>>
> > >>> Double sided should be a snap.  Drill holes are automated.
> > >>>
> > >>> It all "sounds" good, but like you I'd like to know more.
> > >>>
> > >>> Ken H.
> > >>>
> > >>> --- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@> wrote:
> > >>>
> > >>>> I am considering getting a small DIY 3 axis CNC router, something
> > >>>>
> > >>> like this:
> > >>>
> > >>>> http://zentoolworks.com/
> > >>>>
> > >>>> To, amongst other things, make PCB's with. Clearly a useful tool
> > >>>>
> > >>> for drilling holes, but I have seen youtube videos (eg
> > >>> http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this
> > >>> type of device for milling the pcb itself.
> > >>>
> > >>>> I currently use UV Sensitive PCB method for making prototype
> > >>>>
> > >>> boards which is OK, but is time consuming, can be error prone 
> and messy.
> > >>>
> > >>>> Anybody got any thoughts on milling PCB's? Good, bad the ugly?
> > >>>>
> > >>>> One though that occurred to me is that after making it, spraying
> > >>>>
> > >>> some form of solder resist to the board and then using some sort of
> > >>> polishing bit to remove the resist where needed might be a nice touch?
> > >>>
> > >>>> Mat
> > >>>>
> >
> >
> >
> >
> >------------------------------------
> >
> >Be sure to visit the group home and check for new Links, Files, and Photos:
> >http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
> >
> >
> >
>
>
>
>------------------------------------
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>

Re: Using a home made CNC router for pcb milling?

2010-03-19 by James

--- In Homebrew_PCBs@yahoogroups.com, "sailingto" <sailingtoo@...> wrote:
>
> Well Mat - I was hoping someone would respond and get a discussion going on CNC milling of PCB.  I have been reading about it and it sure sounds slick - the videos look good.
> 
> Double sided should be a snap.  Drill holes are automated.
> 
> It all "sounds" good, but like you I'd like to know more.
> 
> Ken H.
> 
>


The hardware is the tough part, it has to be well made, sturdy and precise, this usually means $$. If you only want to drill and not do any kind of milling, it gets easier. The rest is easy, use a CAD program that outputs a drill file and load that into the CNC software, TurboCNC is a common one that you can download for free.

Re: Using a home made CNC router for pcb milling?

2010-03-19 by mat_henshall

Glad to see others have tried and some like it... 

I have decided to try the cheap route first.. I am going to pick the kit up on Saturday. Well cheap compared to $9000, as I have use for CNC router even if it doesn't pan out for traces. It gives me an easy way to get up to speed on the process and software. I'll be going Linux for the software, as I have some old laptops and desktops that can be nicely loaded with Ubuntu and give great performance. My old windoze machines just take too long to reboot once they have hung :-(

I'll post some pictures of the results... Probably in a week or two.

If anyone has experience with Linux/EMC and driving it from Eagle I'd like to know there is someone there to ask dumb questions....

Mat
 
--- In Homebrew_PCBs@yahoogroups.com, Mark Lerman <mlerman@...> wrote:
Show quoted textHide quoted text
>
> I've been milling boards for over a year. It works very well, though 
> the learning curve is a little steeper than you might think. I use an 
> AccurateCNC 360, which is good enough for 10 mil traces and can be 
> used for even finer traces with some care. Double sided is easy, 
> drilling is a snap, and being able to mill the edges of the board 
> gives a very clean cut. I'm not sure whether a simple homemade mill 
> would work as well, but over a smaller area it should work. The 360 
> is about 9K (I think), very pricey for the hobbiest, but it can also 
> be used for milling plastic and even non ferrous metals.  Support for 
> this machine is unbelievably great!! The company goes way out of it's 
> way to provide support and repairs, even out of  warrantee, and they 
> reply to email extremely promptly. I blew the spindle driver while 
> cutting plastic, and they replaced the driver with a newer one that 
> won't blow at no charge. While they had the machine, they completely 
> checked the calibration and added some hardware to make cutting 
> plastic and softer materials much easier. Again at no charge.
> 
> The usual disclaimer - I have no financial interest whatsoever in 
> their company, just a very satisfied customer.
> 
> Mark
> 
> 
> At 08:49 PM 3/17/2010, you wrote:
> >Well Mat - I was hoping someone would respond and get a discussion 
> >going on CNC milling of PCB.  I have been reading about it and it 
> >sure sounds slick - the videos look good.
> >
> >Double sided should be a snap.  Drill holes are automated.
> >
> >It all "sounds" good, but like you I'd like to know more.
> >
> >Ken H.
> >
> >--- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@> wrote:
> > >
> > > I am considering getting a small DIY 3 axis CNC router, something 
> > like this:
> > >
> > > http://zentoolworks.com/
> > >
> > > To, amongst other things, make PCB's with. Clearly a useful tool 
> > for drilling holes, but I have seen youtube videos (eg 
> > http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this 
> > type of device for milling the pcb itself.
> > >
> > > I currently use UV Sensitive PCB method for making prototype 
> > boards which is OK, but is time consuming, can be error prone and messy.
> > >
> > > Anybody got any thoughts on milling PCB's? Good, bad the ugly?
> > >
> > > One though that occurred to me is that after making it, spraying 
> > some form of solder resist to the board and then using some sort of 
> > polishing bit to remove the resist where needed might be a nice touch?
> > >
> > > Mat
> > >
> >
> >
> >
> >
> >------------------------------------
> >
> >Be sure to visit the group home and check for new Links, Files, and Photos:
> >http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
> >
> >
> >
>

Re: Using a home made CNC router for pcb milling?

2010-03-19 by mat_henshall

Damn,

Not quite fast enough!

Mat

--- In Homebrew_PCBs@yahoogroups.com, Mark Lerman <mlerman@...> wrote:
Show quoted textHide quoted text
>
> I realize that this is not a commercial group, so I hope the 
> following is not a violation of policy. I have an old T-Tech Quick 
> Circuit that I will never use again, including the isolation software 
> and dongle. I used it to get my feet wet in cnc milling, but wasn't 
> really happy with it. If anyone wants it I would be willing to let it 
> go to someone on this group for a very reasonable price, especially 
> if you could pick it up. It works just fine, I have manuals and 
> controller. I paid (foolishly) about $2500 USD for it, then 
> compounded the problem by paying another $1,000 USD for the isolation software.
> 
> In the spirit of helping someone ON THIS GROUP, who will NOT RESELL 
> it, I will give it to the first person who carts it away for $500. 
> Anyone interested?
> 
> Mark
> 
> 
> 
> 
> At 12:30 PM 3/18/2010, you wrote:
> >That depends on how much junk you have around and how valuable your time
> >time is.  I built mine from an XY table my old boss gave me, a drawer
> >slide with a Dremel attached with hose clamps, some surplus stepper
> >motors and samples of Allegro driver chips.  I think the only cash
> >outlay I made was an $8 laptop so I wouldn't have to use my good one.
> >Of course, if I wanted to mill traces, the Z axis would have to be
> >perpendicular to X and Y, which it is not.  And more software would need
> >to be written.  But for now, it drills my holes and cuts out the board.
> >Then I use toner transfer.
> >
> >Kerry
> >
> >sailingto wrote:
> > > Thank you for the response Mark - what you are saying is one of 
> > the reasons I've been hesitate to invest much money/time in a 
> > homebrew CNC mill - concern it would not hold the tolerances 
> > required for good PCB milling.  Even a home built CNC can cost 
> > several hundred bucks!
> > >
> > > Maybe when I win the BIG lottery I'll buy the $9K CNC :)  (Folks 
> > keep telling me I must buy a ticket before I can possibly win:(
> > >
> > > Ken H.
> > >
> > >
> > > --- In Homebrew_PCBs@yahoogroups.com, Mark Lerman <mlerman@> wrote:
> > >
> > >> I've been milling boards for over a year. It works very well, though
> > >> the learning curve is a little steeper than you might think. I use an
> > >> AccurateCNC 360, which is good enough for 10 mil traces and can be
> > >> used for even finer traces with some care. Double sided is easy,
> > >> drilling is a snap, and being able to mill the edges of the board
> > >> gives a very clean cut. I'm not sure whether a simple homemade mill
> > >> would work as well, but over a smaller area it should work. The 360
> > >> is about 9K (I think), very pricey for the hobbiest, but it can also
> > >> be used for milling plastic and even non ferrous metals.  Support for
> > >> this machine is unbelievably great!! The company goes way out of it's
> > >> way to provide support and repairs, even out of  warrantee, and they
> > >> reply to email extremely promptly. I blew the spindle driver while
> > >> cutting plastic, and they replaced the driver with a newer one that
> > >> won't blow at no charge. While they had the machine, they completely
> > >> checked the calibration and added some hardware to make cutting
> > >> plastic and softer materials much easier. Again at no charge.
> > >>
> > >> The usual disclaimer - I have no financial interest whatsoever in
> > >> their company, just a very satisfied customer.
> > >>
> > >> Mark
> > >>
> > >>
> > >> At 08:49 PM 3/17/2010, you wrote:
> > >>
> > >>> Well Mat - I was hoping someone would respond and get a discussion
> > >>> going on CNC milling of PCB.  I have been reading about it and it
> > >>> sure sounds slick - the videos look good.
> > >>>
> > >>> Double sided should be a snap.  Drill holes are automated.
> > >>>
> > >>> It all "sounds" good, but like you I'd like to know more.
> > >>>
> > >>> Ken H.
> > >>>
> > >>> --- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@> wrote:
> > >>>
> > >>>> I am considering getting a small DIY 3 axis CNC router, something
> > >>>>
> > >>> like this:
> > >>>
> > >>>> http://zentoolworks.com/
> > >>>>
> > >>>> To, amongst other things, make PCB's with. Clearly a useful tool
> > >>>>
> > >>> for drilling holes, but I have seen youtube videos (eg
> > >>> http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this
> > >>> type of device for milling the pcb itself.
> > >>>
> > >>>> I currently use UV Sensitive PCB method for making prototype
> > >>>>
> > >>> boards which is OK, but is time consuming, can be error prone and messy.
> > >>>
> > >>>> Anybody got any thoughts on milling PCB's? Good, bad the ugly?
> > >>>>
> > >>>> One though that occurred to me is that after making it, spraying
> > >>>>
> > >>> some form of solder resist to the board and then using some sort of
> > >>> polishing bit to remove the resist where needed might be a nice touch?
> > >>>
> > >>>> Mat
> > >>>>
> >
> >
> >
> >
> >------------------------------------
> >
> >Be sure to visit the group home and check for new Links, Files, and Photos:
> >http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
> >
> >
> >
>

Re: Using a home made CNC router for pcb milling?

2010-03-19 by mat_henshall

Kim, 

I am in San Jose too... When you get your new toy up and running, we should compare notes.

Mat

--- In Homebrew_PCBs@yahoogroups.com, kimvellore@... wrote:
Show quoted textHide quoted text
>
> Mark,
>   I would love to play with that toy I'm putting my dibs on it. I am in CA, san jose
> Please PM me 
> Thanks
> Kim
> Kim
> Sent via BlackBerry by AT&T
> 
> -----Original Message-----
> From: Mark Lerman <mlerman@...>
> Date: Thu, 18 Mar 2010 12:00:55 
> To: <Homebrew_PCBs@yahoogroups.com>
> Subject: Re: [Homebrew_PCBs] Re: Using a home made CNC router for pcb
>   milling?
> 
> I realize that this is not a commercial group, so I hope the 
> following is not a violation of policy. I have an old T-Tech Quick 
> Circuit that I will never use again, including the isolation software 
> and dongle. I used it to get my feet wet in cnc milling, but wasn't 
> really happy with it. If anyone wants it I would be willing to let it 
> go to someone on this group for a very reasonable price, especially 
> if you could pick it up. It works just fine, I have manuals and 
> controller. I paid (foolishly) about $2500 USD for it, then 
> compounded the problem by paying another $1,000 USD for the isolation software.
> 
> In the spirit of helping someone ON THIS GROUP, who will NOT RESELL 
> it, I will give it to the first person who carts it away for $500. 
> Anyone interested?
> 
> Mark
> 
> 
> 
> 
> At 12:30 PM 3/18/2010, you wrote:
> >That depends on how much junk you have around and how valuable your time
> >time is.  I built mine from an XY table my old boss gave me, a drawer
> >slide with a Dremel attached with hose clamps, some surplus stepper
> >motors and samples of Allegro driver chips.  I think the only cash
> >outlay I made was an $8 laptop so I wouldn't have to use my good one.
> >Of course, if I wanted to mill traces, the Z axis would have to be
> >perpendicular to X and Y, which it is not.  And more software would need
> >to be written.  But for now, it drills my holes and cuts out the board.
> >Then I use toner transfer.
> >
> >Kerry
> >
> >sailingto wrote:
> > > Thank you for the response Mark - what you are saying is one of 
> > the reasons I've been hesitate to invest much money/time in a 
> > homebrew CNC mill - concern it would not hold the tolerances 
> > required for good PCB milling.  Even a home built CNC can cost 
> > several hundred bucks!
> > >
> > > Maybe when I win the BIG lottery I'll buy the $9K CNC :)  (Folks 
> > keep telling me I must buy a ticket before I can possibly win:(
> > >
> > > Ken H.
> > >
> > >
> > > --- In Homebrew_PCBs@yahoogroups.com, Mark Lerman <mlerman@> wrote:
> > >
> > >> I've been milling boards for over a year. It works very well, though
> > >> the learning curve is a little steeper than you might think. I use an
> > >> AccurateCNC 360, which is good enough for 10 mil traces and can be
> > >> used for even finer traces with some care. Double sided is easy,
> > >> drilling is a snap, and being able to mill the edges of the board
> > >> gives a very clean cut. I'm not sure whether a simple homemade mill
> > >> would work as well, but over a smaller area it should work. The 360
> > >> is about 9K (I think), very pricey for the hobbiest, but it can also
> > >> be used for milling plastic and even non ferrous metals.  Support for
> > >> this machine is unbelievably great!! The company goes way out of it's
> > >> way to provide support and repairs, even out of  warrantee, and they
> > >> reply to email extremely promptly. I blew the spindle driver while
> > >> cutting plastic, and they replaced the driver with a newer one that
> > >> won't blow at no charge. While they had the machine, they completely
> > >> checked the calibration and added some hardware to make cutting
> > >> plastic and softer materials much easier. Again at no charge.
> > >>
> > >> The usual disclaimer - I have no financial interest whatsoever in
> > >> their company, just a very satisfied customer.
> > >>
> > >> Mark
> > >>
> > >>
> > >> At 08:49 PM 3/17/2010, you wrote:
> > >>
> > >>> Well Mat - I was hoping someone would respond and get a discussion
> > >>> going on CNC milling of PCB.  I have been reading about it and it
> > >>> sure sounds slick - the videos look good.
> > >>>
> > >>> Double sided should be a snap.  Drill holes are automated.
> > >>>
> > >>> It all "sounds" good, but like you I'd like to know more.
> > >>>
> > >>> Ken H.
> > >>>
> > >>> --- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@> wrote:
> > >>>
> > >>>> I am considering getting a small DIY 3 axis CNC router, something
> > >>>>
> > >>> like this:
> > >>>
> > >>>> http://zentoolworks.com/
> > >>>>
> > >>>> To, amongst other things, make PCB's with. Clearly a useful tool
> > >>>>
> > >>> for drilling holes, but I have seen youtube videos (eg
> > >>> http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this
> > >>> type of device for milling the pcb itself.
> > >>>
> > >>>> I currently use UV Sensitive PCB method for making prototype
> > >>>>
> > >>> boards which is OK, but is time consuming, can be error prone and messy.
> > >>>
> > >>>> Anybody got any thoughts on milling PCB's? Good, bad the ugly?
> > >>>>
> > >>>> One though that occurred to me is that after making it, spraying
> > >>>>
> > >>> some form of solder resist to the board and then using some sort of
> > >>> polishing bit to remove the resist where needed might be a nice touch?
> > >>>
> > >>>> Mat
> > >>>>
> >
> >
> >
> >
> >------------------------------------
> >
> >Be sure to visit the group home and check for new Links, Files, and Photos:
> >http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
> >
> >
> >
> 
> 
> 
> ------------------------------------
> 
> Be sure to visit the group home and check for new Links, Files, and Photos:
> http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>

Re: Using a home made CNC router for pcb milling?

2010-03-19 by sailingto

Kim, that's why I've never been much on lottery tickets - odds were just too bad.... much like slots in the casinos - they are programmed to pay out less than take in.

I'll just hang loose and not rush.  Right now toner transfer is working pretty good. A hassle drilling a lot of holes, and sometimes the double sided take care to get lined up.

Ken H>


--- In Homebrew_PCBs@yahoogroups.com, "Kim Vellore" <kimvellore@...> wrote:
Show quoted textHide quoted text
>
> Ken,
>   I am in the same boat as you but according to my math odds of winning the 
> lotto is close to the same even if you dont buy the ticket. Having said that 
> you can get some good deals on a THK slides on ebay and build a real good 
> milling machine.
> 
> Kim

Re: [Homebrew_PCBs] Re: Using a home made CNC router for pcb milling?

2010-03-19 by Mark Lerman

Kim doesn't want the machine because the Z axis is solenoid 
controlled (not motorized), so it is still available. Anyone who 
wants it please contact me privately.

Mark

  mlerman@...




At 10:58 PM 3/18/2010, you wrote:
Show quoted textHide quoted text
>Damn,
>
>Not quite fast enough!
>
>Mat
>
>--- In Homebrew_PCBs@yahoogroups.com, Mark Lerman <mlerman@...> wrote:
> >
> > I realize that this is not a commercial group, so I hope the
> > following is not a violation of policy. I have an old T-Tech Quick
> > Circuit that I will never use again, including the isolation software
> > and dongle. I used it to get my feet wet in cnc milling, but wasn't
> > really happy with it. If anyone wants it I would be willing to let it
> > go to someone on this group for a very reasonable price, especially
> > if you could pick it up. It works just fine, I have manuals and
> > controller. I paid (foolishly) about $2500 USD for it, then
> > compounded the problem by paying another $1,000 USD for the 
> isolation software.
> >
> > In the spirit of helping someone ON THIS GROUP, who will NOT RESELL
> > it, I will give it to the first person who carts it away for $500.
> > Anyone interested?
> >
> > Mark
> >
> >
> >
> >
> > At 12:30 PM 3/18/2010, you wrote:
> > >That depends on how much junk you have around and how valuable your time
> > >time is.  I built mine from an XY table my old boss gave me, a drawer
> > >slide with a Dremel attached with hose clamps, some surplus stepper
> > >motors and samples of Allegro driver chips.  I think the only cash
> > >outlay I made was an $8 laptop so I wouldn't have to use my good one.
> > >Of course, if I wanted to mill traces, the Z axis would have to be
> > >perpendicular to X and Y, which it is not.  And more software would need
> > >to be written.  But for now, it drills my holes and cuts out the board.
> > >Then I use toner transfer.
> > >
> > >Kerry
> > >
> > >sailingto wrote:
> > > > Thank you for the response Mark - what you are saying is one of
> > > the reasons I've been hesitate to invest much money/time in a
> > > homebrew CNC mill - concern it would not hold the tolerances
> > > required for good PCB milling.  Even a home built CNC can cost
> > > several hundred bucks!
> > > >
> > > > Maybe when I win the BIG lottery I'll buy the $9K CNC :)  (Folks
> > > keep telling me I must buy a ticket before I can possibly win:(
> > > >
> > > > Ken H.
> > > >
> > > >
> > > > --- In Homebrew_PCBs@yahoogroups.com, Mark Lerman <mlerman@> wrote:
> > > >
> > > >> I've been milling boards for over a year. It works very well, though
> > > >> the learning curve is a little steeper than you might think. I use an
> > > >> AccurateCNC 360, which is good enough for 10 mil traces and can be
> > > >> used for even finer traces with some care. Double sided is easy,
> > > >> drilling is a snap, and being able to mill the edges of the board
> > > >> gives a very clean cut. I'm not sure whether a simple homemade mill
> > > >> would work as well, but over a smaller area it should work. The 360
> > > >> is about 9K (I think), very pricey for the hobbiest, but it can also
> > > >> be used for milling plastic and even non ferrous metals.  Support for
> > > >> this machine is unbelievably great!! The company goes way out of it's
> > > >> way to provide support and repairs, even out of  warrantee, and they
> > > >> reply to email extremely promptly. I blew the spindle driver while
> > > >> cutting plastic, and they replaced the driver with a newer one that
> > > >> won't blow at no charge. While they had the machine, they completely
> > > >> checked the calibration and added some hardware to make cutting
> > > >> plastic and softer materials much easier. Again at no charge.
> > > >>
> > > >> The usual disclaimer - I have no financial interest whatsoever in
> > > >> their company, just a very satisfied customer.
> > > >>
> > > >> Mark
> > > >>
> > > >>
> > > >> At 08:49 PM 3/17/2010, you wrote:
> > > >>
> > > >>> Well Mat - I was hoping someone would respond and get a discussion
> > > >>> going on CNC milling of PCB.  I have been reading about it and it
> > > >>> sure sounds slick - the videos look good.
> > > >>>
> > > >>> Double sided should be a snap.  Drill holes are automated.
> > > >>>
> > > >>> It all "sounds" good, but like you I'd like to know more.
> > > >>>
> > > >>> Ken H.
> > > >>>
> > > >>> --- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@> wrote:
> > > >>>
> > > >>>> I am considering getting a small DIY 3 axis CNC router, something
> > > >>>>
> > > >>> like this:
> > > >>>
> > > >>>> http://zentoolworks.com/
> > > >>>>
> > > >>>> To, amongst other things, make PCB's with. Clearly a useful tool
> > > >>>>
> > > >>> for drilling holes, but I have seen youtube videos (eg
> > > >>> http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this
> > > >>> type of device for milling the pcb itself.
> > > >>>
> > > >>>> I currently use UV Sensitive PCB method for making prototype
> > > >>>>
> > > >>> boards which is OK, but is time consuming, can be error 
> prone and messy.
> > > >>>
> > > >>>> Anybody got any thoughts on milling PCB's? Good, bad the ugly?
> > > >>>>
> > > >>>> One though that occurred to me is that after making it, spraying
> > > >>>>
> > > >>> some form of solder resist to the board and then using some sort of
> > > >>> polishing bit to remove the resist where needed might be a 
> nice touch?
> > > >>>
> > > >>>> Mat
> > > >>>>
> > >
> > >
> > >
> > >
> > >------------------------------------
> > >
> > >Be sure to visit the group home and check for new Links, Files, 
> and Photos:
> > >http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
> > >
> > >
> > >
> >
>
>
>
>
>------------------------------------
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBsYahoo! Groups Links
>
>
>

Re: Using a home made CNC router for pcb milling?

2010-03-19 by snow

Hi 
I've build one out of a old Y/X table. The machine is made out of junk i have had lying around except the Geko drive's for motor controllers. It's is a bit rough around the edges but works well. I find it is faster to manually drill a one off small PCB but if doing more than is is faster to use the mill. One thing that is great is you can engrave your enclosures with lettering and hardware mounts. I try and keep the components drill holes the same as much as i can because it is a pain to change the drills quickly. Also spend some time building a Vacuum table to hold your boards down.
I can send you a Picture or two if you want to have a look.
Cheers
Snow





--- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@...> wrote:
Show quoted textHide quoted text
>
> I am considering getting a small DIY 3 axis CNC router, something like this:
> 
> http://zentoolworks.com/
> 
> To, amongst other things, make PCB's with. Clearly a useful tool for drilling holes, but I have seen youtube videos (eg http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this type of device for milling the pcb itself.
> 
> I currently use UV Sensitive PCB method for making prototype boards which is OK, but is time consuming, can be error prone and messy.
> 
> Anybody got any thoughts on milling PCB's? Good, bad the ugly?
> 
> One though that occurred to me is that after making it, spraying some form of solder resist to the board and then using some sort of polishing bit to remove the resist where needed might be a nice touch?
> 
> Mat
>

Re: Using a home made CNC router for pcb milling?

2010-03-19 by snow

Hi 
I've build one out of a old Y/X table. The machine is made out of junk i have had lying around except the Geko drive's for motor controllers. It's is a bit rough around the edges but works well. I find it is faster to manually drill a one off small PCB but if doing more than is is faster to use the mill. One thing that is great is you can engrave your enclosures with lettering and hardware mounts. I try and keep the components drill holes the same as much as i can because it is a pain to change the drills quickly. Also spend some time building a Vacuum table to hold your boards down.
I can send you a Picture or two if you want to have a look.
Cheers
Snow




--- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@...> wrote:
Show quoted textHide quoted text
>
> I am considering getting a small DIY 3 axis CNC router, something like this:
> 
> http://zentoolworks.com/
> 
> To, amongst other things, make PCB's with. Clearly a useful tool for drilling holes, but I have seen youtube videos (eg http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this type of device for milling the pcb itself.
> 
> I currently use UV Sensitive PCB method for making prototype boards which is OK, but is time consuming, can be error prone and messy.
> 
> Anybody got any thoughts on milling PCB's? Good, bad the ugly?
> 
> One though that occurred to me is that after making it, spraying some form of solder resist to the board and then using some sort of polishing bit to remove the resist where needed might be a nice touch?
> 
> Mat
>

Re: Using a home made CNC router for pcb milling?

2010-03-19 by snow

Hi 
I've build one out of a old Y/X table. The machine is made out of junk i have had lying around except the Geko drive's for motor controllers. It's is a bit rough around the edges but works well. I find it is faster to manually drill a one off small PCB but if doing more than is is faster to use the mill. One thing that is great is you can engrave your enclosures with lettering and hardware mounts. I try and keep the components drill holes the same as much as i can because it is a pain to change the drills quickly. Also spend some time building a Vacuum table to hold your boards down.
I can send you a Picture or two if you want to have a look.
Cheers
Snow




--- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@...> wrote:
Show quoted textHide quoted text
>
> I am considering getting a small DIY 3 axis CNC router, something like this:
> 
> http://zentoolworks.com/
> 
> To, amongst other things, make PCB's with. Clearly a useful tool for drilling holes, but I have seen youtube videos (eg http://www.youtube.com/watch?v=cFQotB1aQBQ) of people using this type of device for milling the pcb itself.
> 
> I currently use UV Sensitive PCB method for making prototype boards which is OK, but is time consuming, can be error prone and messy.
> 
> Anybody got any thoughts on milling PCB's? Good, bad the ugly?
> 
> One though that occurred to me is that after making it, spraying some form of solder resist to the board and then using some sort of polishing bit to remove the resist where needed might be a nice touch?
> 
> Mat
>

RE: [Homebrew_PCBs] Re: Using a home made CNC router for pcb milling?

2010-03-19 by Snow.Nick

Hi 

I've build one out of a old Y/X table. The machine is made out of junk i
have had lying around except the Geko drive's for motor controllers. It's is
a bit rough around the edges but works well. I find it is faster to manually
drill a one off small PCB but if doing more than is is faster to use the
mill. One thing that is great is you can engrave your enclosures with
lettering and hardware mounts. I try and keep the components drill holes the
same as much as i can because it is a pain to change the drills quickly.
Also spend some time building a Vacuum table to hold your boards down.

I can send you a Picture or two if you want to have a look.

Cheers

Snow
Show quoted textHide quoted text
From: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
On Behalf Of James
Sent: 19 March 2010 1:57 p.m.
To: Homebrew_PCBs@yahoogroups.com
Subject: [Homebrew_PCBs] Re: Using a home made CNC router for pcb milling?

 

  



--- In Homebrew_PCBs@yahoogroups.com
<mailto:Homebrew_PCBs%40yahoogroups.com> , "sailingto" <sailingtoo@...>
wrote:
>
> Well Mat - I was hoping someone would respond and get a discussion going
on CNC milling of PCB. I have been reading about it and it sure sounds slick
- the videos look good.
> 
> Double sided should be a snap. Drill holes are automated.
> 
> It all "sounds" good, but like you I'd like to know more.
> 
> Ken H.
> 
>

The hardware is the tough part, it has to be well made, sturdy and precise,
this usually means $$. If you only want to drill and not do any kind of
milling, it gets easier. The rest is easy, use a CAD program that outputs a
drill file and load that into the CNC software, TurboCNC is a common one
that you can download for free.



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Re: Using a home made CNC router for pcb milling?

2010-03-24 by gnuvvekaavaali

Did you pick up the zentoolworks kit? Any discount for pick up
in person? Does he add CA taxes to the price? :-)

Do keep us posted on the build. I am very keen on that kit
if it turns out to be a useful toy.

- GK

--- In Homebrew_PCBs@yahoogroups.com, "mat_henshall" <mat@...> wrote:
Show quoted textHide quoted text
>
> 
> Glad to see others have tried and some like it... 
> 
> I have decided to try the cheap route first.. I am going to pick the kit up on Saturday. Well cheap compared to $9000, as I have use for CNC router even if it doesn't pan out for traces. It gives me an easy way to get up to speed on the process and software. I'll be going Linux for the software, as I have some old laptops and desktops that can be nicely loaded with Ubuntu and give great performance. My old windoze machines just take too long to reboot once they have hung :-(

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