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Pre-coated PCB stock shelf-life

Pre-coated PCB stock shelf-life

2003-07-01 by Leon Heller

It's a good idea to use the pre-coated PCB material fairly soon after buying
it, as the shelf-life is limited. I find I get rather poor results when
using stock much older than about six months. I tend to accumulate a lot of
odd-sized pieces of unknown vintage, so I need some sort of FIFO technique.

Leon
--
Leon Heller, G1HSM
leon_heller@...
http://www.geocities.com/leon_heller

Re: [Homebrew_PCBs] Pre-coated PCB stock shelf-life

2003-07-01 by Neil

Speaking of which, anyone here know what process/materials I need to sensitize
bare copper-clad boards, for positive-exposure?

Cheers,
-Neil.


On Tuesday 01 July 2003 13:41, Leon Heller scribbled:
> It's a good idea to use the pre-coated PCB material fairly soon after
> buying it, as the shelf-life is limited. I find I get rather poor results
> when using stock much older than about six months. I tend to accumulate a
> lot of odd-sized pieces of unknown vintage, so I need some sort of FIFO
> technique.
>
> Leon

Re: [Homebrew_PCBs] Pre-coated PCB stock shelf-life

2003-07-01 by Stefan Trethan

please use the search function - we discussed this not too long ago.

2 methods:
dry film (i don't know about)
liquid resist

basically you need the "laquer".
this is sold in pressurized spray cans (good for occassional use, ready..)
and simply as laquer in other containers.
apply by spraying on OR "spinning" (mount pcb on spinning plate and the
centrifugal force spreads a center-applied amount evenly over the pcb (use
shieldig on the outside of course to catch excess))

be aware of dangerous dust (causes shorts etc.)
maybe dry in a box (dustfree and dark).

but use search please this is better described somewhere.


regards
stefan

On Tue, 1 Jul 2003 14:00:07 -0500, Neil <cobra_neil@...> wrote:

> Speaking of which, anyone here know what process/materials I need to
> sensitize bare copper-clad boards, for positive-exposure?
>
> Cheers,
> -Neil.
>
>
> On Tuesday 01 July 2003 13:41, Leon Heller scribbled:
>> It's a good idea to use the pre-coated PCB material fairly soon after
>> buying it, as the shelf-life is limited. I find I get rather poor
>> results
>> when using stock much older than about six months. I tend to accumulate
>> a
>> lot of odd-sized pieces of unknown vintage, so I need some sort of FIFO
>> technique.
>>
>> Leon
>
>
>
> Be sure to visit the group home and check for new Bookmarks and files:
> http://groups.yahoo.com/group/Homebrew_PCBs
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> To unsubscribe from this group, send an email to:
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>
>
>
> Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/
>
>
>

Re: [Homebrew_PCBs] Pre-coated PCB stock shelf-life

2003-07-01 by Stefan Trethan

i had some REALLY old clad here.
it was several years old.

with longer exposure and cleaning of the "cover tape" residue with
"pausklar" it worked.

but i can't recommend it...

if you get the exposure right i see no difference in quality.

regards
stefan

Re: [Homebrew_PCBs] Pre-coated PCB stock shelf-life

2003-07-01 by Neil

On Tuesday 01 July 2003 14:40, Stefan Trethan scribbled:
> please use the search function - we discussed this not too long ago.

Oops. Guilty. Guess I had always wondered, but never got around to asking,
and just jumped on the opportunity to ask when I saw the other post. Sorry.


> 2 methods:
> dry film (i don't know about)
> liquid resist
>
> basically you need the "laquer".
> this is sold in pressurized spray cans (good for occassional use, ready..)
> and simply as laquer in other containers.
> apply by spraying on OR "spinning" (mount pcb on spinning plate and the
> centrifugal force spreads a center-applied amount evenly over the pcb (use
> shieldig on the outside of course to catch excess))
>
> be aware of dangerous dust (causes shorts etc.)
> maybe dry in a box (dustfree and dark).
>
> but use search please this is better described somewhere.
>
>
> regards
> stefan


Thank for the info. I'll grab the other details out of the archives.

Cheers,
-Neil.

Re: [Homebrew_PCBs] Pre-coated PCB stock shelf-life

2003-07-01 by adam Seychell

I can only have experience with negative dry film resists.
Generally the longer its been on there the more difficult it
is to remove an invisible residue (scum) left behind on the
copper surface after developing. They call this "resist lock
on". I did not notice any change with the stripping and
exposure between 1 week old boards and 2 years old. The
residue can be removed with vigorous developing (>35°C &
lots of brushing), but you run into the chance of damaging
the exposed resist pattern.

Leon Heller wrote:
> It's a good idea to use the pre-coated PCB material fairly soon after buying
> it, as the shelf-life is limited. I find I get rather poor results when
> using stock much older than about six months. I tend to accumulate a lot of
> odd-sized pieces of unknown vintage, so I need some sort of FIFO technique.
>
> Leon
> --
> Leon Heller, G1HSM
> leon_heller@...
> http://www.geocities.com/leon_heller
>
>
> Be sure to visit the group home and check for new Bookmarks and files:
> http://groups.yahoo.com/group/Homebrew_PCBs
>
> To unsubscribe from this group, send an email to:
> Homebrew_PCBs-unsubscribe@yahoogroups.com
>
>
>
> Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/
>
>

Re: [Homebrew_PCBs] Pre-coated PCB stock shelf-life

2003-07-02 by Mike Putnam

> It's a good idea to use the pre-coated PCB material fairly soon after
buying
> it, as the shelf-life is limited. I find I get rather poor results when
> using stock much older than about six months. I tend to accumulate a lot
of
> odd-sized pieces of unknown vintage, so I need some sort of FIFO
technique.

Leon,
Evidently it depends upon the chemical used to coat the boards. There are
different chemicals and I cannot tell you what they are. However, I have
always had a good quantity of stock on hand and when I stopped running the
business, this caused me to have a lot of board stock that has been sitting
in my bin. I am now using stock that I purchased more than two years ago and
I am not seeing any differences in the way it etches or develops. All I can
tell you about the material is that it is the green coating and that I had
the stock with the red tinted coating in the past and it did not last very
long like what you have described.
-Mike

Re: [Homebrew_PCBs] Pre-coated PCB stock shelf-life

2003-07-02 by Leon Heller

----- Original Message -----
From: "adam Seychell" <adam_seychell@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Tuesday, July 01, 2003 11:40 PM
Subject: Re: [Homebrew_PCBs] Pre-coated PCB stock shelf-life


> I can only have experience with negative dry film resists.
> Generally the longer its been on there the more difficult it
> is to remove an invisible residue (scum) left behind on the
> copper surface after developing. They call this "resist lock
> on". I did not notice any change with the stripping and
> exposure between 1 week old boards and 2 years old. The
> residue can be removed with vigorous developing (>35°C &
> lots of brushing), but you run into the chance of damaging
> the exposed resist pattern.
>

Thanks, Adam.

That's something like the problem I got with the old stuff (positive). It
took a lot longer than usual to etch fully, by which time there was a lot of
overetching in other places. I've used brushing as well, on occasions. Just
after I had this problem, I made another PCB with fresh stock and got a
perfect board.

Leon
--
Leon Heller, G1HSM
leon_heller@...
http://www.geocities.com/leon_heller

Re: [Homebrew_PCBs] Pre-coated PCB stock shelf-life

2003-07-02 by Leon Heller

----- Original Message -----
From: "Mike Putnam" <circuit@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Wednesday, July 02, 2003 1:17 AM
Subject: Re: [Homebrew_PCBs] Pre-coated PCB stock shelf-life


>
>
> > It's a good idea to use the pre-coated PCB material fairly soon after
> buying
> > it, as the shelf-life is limited. I find I get rather poor results when
> > using stock much older than about six months. I tend to accumulate a lot
> of
> > odd-sized pieces of unknown vintage, so I need some sort of FIFO
> technique.
>
> Leon,
> Evidently it depends upon the chemical used to coat the boards. There are
> different chemicals and I cannot tell you what they are. However, I have
> always had a good quantity of stock on hand and when I stopped running the
> business, this caused me to have a lot of board stock that has been
sitting
> in my bin. I am now using stock that I purchased more than two years ago
and
> I am not seeing any differences in the way it etches or develops. All I
can
> tell you about the material is that it is the green coating and that I had
> the stock with the red tinted coating in the past and it did not last very
> long like what you have described.
> -Mike

Is your material negative-working? It looks as though that lasts longer than
the positive stuff I use.

Leon
--
Leon Heller, G1HSM
leon_heller@...
http://www.geocities.com/leon_heller

Re: [Homebrew_PCBs] Pre-coated PCB stock shelf-life

2003-07-02 by Mike Putnam

> > I am not seeing any differences in the way it etches or develops. All I
> can
> > tell you about the material is that it is the green coating and that I
had
> > the stock with the red tinted coating in the past and it did not last
very
> > long like what you have described.
> > -Mike
>
> Is your material negative-working? It looks as though that lasts longer
than
> the positive stuff I use.
>
> Leon
No, It is the positive etch. It does, however have a sheet of plastic film
that you have to peel from the positive etch side of the board whereas the
other type that I had poor results with was only in a bag. Perhaps this has
something to do with the different types of positive etch boards. The
plastic stuck to the board might keep the etch resist fresh or more
protected from the environment.
-Mike