Disposing of Chemicals
2007-04-15 by pcb.easy
I design my own boards using positive acting pre-sensitized boards. My developer solution is made of 1/2 teaspoon Sodium Hydroxide in 300ml water. My etch solution is made up of 1 part 31% Hydrochloric acid (HCl), and 2 parts 3% Hydrogen Peroxide (H2O2). The above chemical solutions work very well for me, and are extremely fast. I'm not looking to find a better way. I am looking to reduce the waste that goes to the hazard waste facility. I'm not a chemist, didn't even take high school chemistry. Anyway here is an experiment I did with the above chemicals, to try and reduce the amount of waste. Safety first, wear chemical goggles, gloves, apron, and work in a well ventilated area Hydrochloric acid (HCl) is very acidic, PH1. Sodium Hydroxide (NaOH) is very alkaline, PH14. When you mix an acid with an alkaline and adjust the solution to PH7 they become table salt and water. HCl + NaOH = NaCl + H2O2 It takes a lot of Sodium Hydroxide to move from PH1 to PH2, but it takes very little to move from PH6 to PH7. And if the solution is very alkaline it takes a lot of Hydrochloric acid to move from PH14 to PH13, and very little to move from PH8 to PH7. I mixed the spent etchant and developer together and started to neutralize the mixture. At about PH6 what I believe to be copper chloride started to precipitate out of solution. After the solution had set for about 12 hours, a blue sludge had formed at the bottom of the container and what I believe to be saltwater solution was at the top. I siphoned off most of the water being careful not to disturb the sludge. I tested the PH of the water that had been removed from the sludge container and it is still approximately PH7, and is crystal clear. I have reduced the 3 liters of chemicals down to less than 250ml of sludge. Am I on the right track? Is the blue sludge copper hydroxide? Can the sludge be reduced even more by drying? If so how can it be safely dried? Is there an issue storing copper hydroxide in powder form?