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More TT Tips

More TT Tips

2006-09-06 by Ray Dinwiddie

Hi All: Just picked up a used Laserjet 4 for use in TT. Testing and
evaluating produced some tips I share. To remove TT from a spoiled
board we all know that acetone makes a mess by diluting the old toner
and staining the board requiring a lot of scrubing to restore a bright
copper surface. I found that gasoline and a dead toothbrush works much
better, the old toner is not diluted but dislodged from the board and
with a little soap and water you are back to a clean board.

The laserjet came with a lexmark toner cartridge that looks like it
has never been refiled and I completed about 30 sq.in. S/S pcb with
maybe 100 linier inches of .15 traces and not a single pit or pin
hole. Considering my past experiance with pin holes in TT I speculate
that the toner is the culprit, and the toner in the lexmark cartridge
for an unknown reason is not as apt to produce the pin holes.

Removing Epson glossy paper from the PCB is easy with denatured
alcohol but it leaves a little residue at the edges of the traces and
in the pad center holes. This residue in easily removed by lightly
scrubbing with a dead toothbrush and denatured alcohol.

RE: [Homebrew_PCBs] More TT Tips

2006-09-06 by Dave King

Hi Ray

I have a 4 lined up to try. Can you tell me what settings you
used 300-600 dpi? density/blackness setting of toner etc?

I need to make some 3/4 inch square pcb's and I was quoted
over $200 to make 10 plus 30 days delivery. So a pack of paper
and a hour or two of my time is more than paid for if I can
get it to work.

Dave


Show quoted textHide quoted text
> Hi All: Just picked up a used Laserjet 4 for use in TT. Testing and
> evaluating produced some tips I share. To remove TT from a spoiled
> board we all know that acetone makes a mess by diluting the old toner
> and staining the board requiring a lot of scrubing to restore a bright
> copper surface. I found that gasoline and a dead toothbrush works much
> better, the old toner is not diluted but dislodged from the board and
> with a little soap and water you are back to a clean board.
>
> The laserjet came with a lexmark toner cartridge that looks like it
> has never been refiled and I completed about 30 sq.in. S/S pcb with
> maybe 100 linier inches of .15 traces and not a single pit or pin
> hole. Considering my past experiance with pin holes in TT I speculate
> that the toner is the culprit, and the toner in the lexmark cartridge
> for an unknown reason is not as apt to produce the pin holes.
>
> Removing Epson glossy paper from the PCB is easy with denatured
> alcohol but it leaves a little residue at the edges of the traces and
> in the pad center holes. This residue in easily removed by lightly
> scrubbing with a dead toothbrush and denatured alcohol.
>
>
>
>
>
>
> Be sure to visit the group home and check for new Links, Files,
> and Photos:
> http://groups.yahoo.com/group/Homebrew_PCBs
>
> If Files or Photos are running short of space, post them here:
> http://groups.yahoo.com/group/Homebrew_PCBs_Archives/
> Yahoo! Groups Links
>
>
>
>
>

Re: [Homebrew_PCBs] More TT Tips

2006-09-06 by Stefan Trethan

On Wed, 06 Sep 2006 19:58:07 +0200, Ray Dinwiddie
<crdinwiddie@...> wrote:

> Hi All: Just picked up a used Laserjet 4 for use in TT. Testing and
> evaluating produced some tips I share. To remove TT from a spoiled
> board we all know that acetone makes a mess by diluting the old toner
> and staining the board requiring a lot of scrubing to restore a bright
> copper surface. I found that gasoline and a dead toothbrush works much
> better, the old toner is not diluted but dislodged from the board and
> with a little soap and water you are back to a clean board.

It works for me to scrape the toner off mechanically with a hard edge like
another board or a steel scraper.
Remember that gasoline is more dangerous than acetone health-wise and
should be used with the appropriate ventilation only.


Show quoted textHide quoted text
> Removing Epson glossy paper from the PCB is easy with denatured
> alcohol but it leaves a little residue at the edges of the traces and
> in the pad center holes. This residue in easily removed by lightly
> scrubbing with a dead toothbrush and denatured alcohol.

Water and foam rubber works also very well. The foam rubber is good at
removing the paper residue.

ST

Re: More TT Tips

2006-09-06 by lcdpublishing

Thanks for the tips, I will try the residue removal methods, but
Gasoline? That's a real big no-no as far as I am concerned. Acetone
works fine if you use enough of it and I have gone right from Acetone-
toner-removal to transfering again without and polishing.

Gasoline is nasty stuff - it's bad for the enviroment, it is very easy
to catch fire, it burns very quickly, and the smell stays around for a
long time after using. Acetone on the other hand is very mild by
comparison - after all, look at the active ingredient in your wife's
nail polish remover, it's acetone. I have worked around many
industrial solvents all my life and I don't mind messing with them,
but gasoline is just "not good".

Chris

Re: [Homebrew_PCBs] Re: More TT Tips

2006-09-06 by Stefan Trethan

On Wed, 06 Sep 2006 23:36:24 +0200, lcdpublishing
<lcdpublishing@...> wrote:

Show quoted textHide quoted text
>
> Gasoline is nasty stuff - it's bad for the enviroment, it is very easy
> to catch fire, it burns very quickly, and the smell stays around for a
> long time after using. Acetone on the other hand is very mild by
> comparison - after all, look at the active ingredient in your wife's
> nail polish remover, it's acetone. I have worked around many
> industrial solvents all my life and I don't mind messing with them,
> but gasoline is just "not good".


Acetone will burn equally well, probably better. But i fully agree on the
health and nasty smell arguments.

ST

Re: More TT Tips

2006-09-06 by lcdpublishing

Acetone doen't burn like gasoline - much more slowly. We used a lot
of it at one company I worked at - needed it to clean bearings we
made. Anyway, we used to have a lot of fun "playing" with it.

Here is something you should NEVER try...

Soak a rag with acetone
Light it on fire
Wrap burning rag around bit in pnuematic die grinder
Pull trigger on grinder

It's amazing what if feels like standing in the middle of that
spinning rag, being fed vast amounts of air, spinning at 30,000 RPM
and a fire ball that goes from floor to ceiling. It sounded like
a "neat idea"..... just before pulling the trigger :-) The other
guys in the shop said it "Looked cool".

Chris





--- In Homebrew_PCBs@yahoogroups.com, "Stefan Trethan"
<stefan_trethan@...> wrote:
>
> On Wed, 06 Sep 2006 23:36:24 +0200, lcdpublishing
> <lcdpublishing@...> wrote:
>
> >
> > Gasoline is nasty stuff - it's bad for the enviroment, it is
very easy
> > to catch fire, it burns very quickly, and the smell stays around
for a
> > long time after using. Acetone on the other hand is very mild by
> > comparison - after all, look at the active ingredient in your
wife's
> > nail polish remover, it's acetone. I have worked around many
> > industrial solvents all my life and I don't mind messing with
them,
> > but gasoline is just "not good".
>
>
> Acetone will burn equally well, probably better. But i fully agree
on the
Show quoted textHide quoted text
> health and nasty smell arguments.
>
> ST
>

Re: More TT Tips

2006-09-07 by jr_dakota

Most likely it's the cleaning additives in gas doing the real work ...
has anyone tried using carb cleaner in a spray can, the stuff is
relatively cheap and would probably last awhile if it works ...

Definitely not something you'd want to use indoors though

GC used to make a solvent for cleaning PCBs and a little of that on a
cotton ball would clean a board in a couple of wipes, don't know if
it's still available though. It only came in 2 oz bottles but a little
went a long ways ... note that it will also take the solder mask right
off a PCB which is sometimes necessary for making repairs to existing
equipment, so you definitley want to be careful not to get it on
plastic or anything else besides a PCB... It sure beat anything else I
tried

JR

--- In Homebrew_PCBs@yahoogroups.com, "lcdpublishing"
<lcdpublishing@...> wrote:
Show quoted textHide quoted text
>
> Thanks for the tips, I will try the residue removal methods, but
> Gasoline? That's a real big no-no as far as I am concerned. Acetone
> works fine if you use enough of it and I have gone right from Acetone-
> toner-removal to transfering again without and polishing.
>
> Gasoline is nasty stuff - it's bad for the enviroment, it is very easy
> to catch fire, it burns very quickly, and the smell stays around for a
> long time after using. Acetone on the other hand is very mild by
> comparison - after all, look at the active ingredient in your wife's
> nail polish remover, it's acetone. I have worked around many
> industrial solvents all my life and I don't mind messing with them,
> but gasoline is just "not good".
>
> Chris
>

Re: More TT Tips

2006-09-07 by Ray Dinwiddie

Dave: Just cranked the laserjet up and double checked the menus, I
didn't get a manual, but a long time ago I purchased the very first
original laserjet sold to the retail public in Olympia, so I
fortunately remembered how to manipualte the buttons. Take the unit
offline and press the menu button til the Printing menu comes up (it
is the first one I think) in the printing menu press the item button
til RET comes up if it is not on "DARK" press the "+" key til it
gets dark, press the item button til it gets to ECONOMODE, if it not
set to "OFF" press the "+" button til it get to OFF, then press the
Menu button again til you get the "JOB" menu, then press item till
you get "RESOLUTION" if it is not "600" press "+" till it gets to
600, then press the Menu button again til it gets to CONFIG the
press item till it gets to Density, if it is not 5 press "+" til it
gets to 5. Then press the Menu button one last time, and finally
take the unit back online. These are my setting, RET=DARK;
ECONOMODE=OFF; RESOLUTION=600; DENSITY=5. Hope this is what you
need, Ray

Show quoted textHide quoted text
--- In Homebrew_PCBs@yahoogroups.com, Dave King <KingDWS@...> wrote:
>
> Hi Ray
>
> I have a 4 lined up to try. Can you tell me what settings you
> used 300-600 dpi? density/blackness setting of toner etc?
>
> I need to make some 3/4 inch square pcb's and I was quoted
> over $200 to make 10 plus 30 days delivery. So a pack of paper
> and a hour or two of my time is more than paid for if I can
> get it to work.
>
> Dave
>
>
> > Hi All: Just picked up a used Laserjet 4 for use in TT. Testing
and
> > evaluating produced some tips I share. To remove TT from a
spoiled
> > board we all know that acetone makes a mess by diluting the old
toner
> > and staining the board requiring a lot of scrubing to restore a
bright
> > copper surface. I found that gasoline and a dead toothbrush
works much
> > better, the old toner is not diluted but dislodged from the
board and
> > with a little soap and water you are back to a clean board.
> >
> > The laserjet came with a lexmark toner cartridge that looks like
it
> > has never been refiled and I completed about 30 sq.in. S/S pcb
with
> > maybe 100 linier inches of .15 traces and not a single pit or
pin
> > hole. Considering my past experiance with pin holes in TT I
speculate
> > that the toner is the culprit, and the toner in the lexmark
cartridge
> > for an unknown reason is not as apt to produce the pin holes.
> >
> > Removing Epson glossy paper from the PCB is easy with denatured
> > alcohol but it leaves a little residue at the edges of the
traces and
> > in the pad center holes. This residue in easily removed by
lightly
> > scrubbing with a dead toothbrush and denatured alcohol.
> >
> >
> >
> >
> >
> >
> > Be sure to visit the group home and check for new Links, Files,
> > and Photos:
> > http://groups.yahoo.com/group/Homebrew_PCBs
> >
> > If Files or Photos are running short of space, post them here:
> > http://groups.yahoo.com/group/Homebrew_PCBs_Archives/
> > Yahoo! Groups Links
> >
> >
> >
> >
> >
>

Re: [Homebrew_PCBs] Re: More TT Tips

2006-09-07 by Lez

I cant see a problem with petrol/gasoline, wife actually likes the
smell of it which is worrying, I wonder if she had a past secret life
I dont know, in the 80's over here (uk) a craze was 'petrol sniffing'
for its intoxicating effect, dont know where any of those ppl are
now............

Also used was common forms of solvent glues (yoohoo/bostic) and
permanent marker pens

As for cleaning a bad transfer off the board, I use one of those nylon
pan scrubbers and water.

http://images.amazon.com/images/P/B0006M3B4Y.01-A3CDPEGSIQM61V._SCMZZZZZZZ_.jpg

Re: [Homebrew_PCBs] Re: More TT Tips

2006-09-07 by Stefan Trethan

On Thu, 07 Sep 2006 10:29:01 +0200, Lez <lez.briddon@...> wrote:

Show quoted textHide quoted text
> I cant see a problem with petrol/gasoline, wife actually likes the
> smell of it which is worrying, I wonder if she had a past secret life
> I dont know, in the 80's over here (uk) a craze was 'petrol sniffing'
> for its intoxicating effect, dont know where any of those ppl are
> now............


Just compare the MSDS of petrol and acetone.
Those other solvents are not very nice either.

ST

Re: [Homebrew_PCBs] Re: More TT Tips

2006-09-07 by John Young

Famous last words -
Hey guys, watch this.......

John



lcdpublishing wrote:
Show quoted textHide quoted text
>
>
> Acetone doen't burn like gasoline - much more slowly. We used a lot
> of it at one company I worked at - needed it to clean bearings we
> made. Anyway, we used to have a lot of fun "playing" with it.
>
> Here is something you should NEVER try...
>
> Soak a rag with acetone
> Light it on fire
> Wrap burning rag around bit in pnuematic die grinder
> Pull trigger on grinder
>
> It's amazing what if feels like standing in the middle of that
> spinning rag, being fed vast amounts of air, spinning at 30,000 RPM
> and a fire ball that goes from floor to ceiling. It sounded like
> a "neat idea"..... just before pulling the trigger :-) The other
> guys in the shop said it "Looked cool".
>
> Chris
>

Re: More TT Tips

2006-09-08 by jr_dakota

I heard it (ala Jeff Foxworthy)

What are a Redneck's last words?

"Hold my beer and watch this" ....




Show quoted textHide quoted text
--- In Homebrew_PCBs@yahoogroups.com, John Young <wa8kne@...> wrote:
>
> Famous last words -
> Hey guys, watch this.......
>
> John
>
>
>
> lcdpublishing wrote:
> >
> >
> > Acetone doen't burn like gasoline - much more slowly. We used a lot
> > of it at one company I worked at - needed it to clean bearings we
> > made. Anyway, we used to have a lot of fun "playing" with it.
> >
> > Here is something you should NEVER try...
> >
> > Soak a rag with acetone
> > Light it on fire
> > Wrap burning rag around bit in pnuematic die grinder
> > Pull trigger on grinder
> >
> > It's amazing what if feels like standing in the middle of that
> > spinning rag, being fed vast amounts of air, spinning at 30,000 RPM
> > and a fire ball that goes from floor to ceiling. It sounded like
> > a "neat idea"..... just before pulling the trigger :-) The other
> > guys in the shop said it "Looked cool".
> >
> > Chris
> >
>