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Photolithography

Photolithography

2006-02-19 by patroclus04

Hello,
I've been doing some PCBs by "hand" for a year or so.
Now I would like to use SMD and superficial IC, and I need more
accuracy and posibility of making several boards.

I tried 4 or 5 times with tonner transfer. Results are not good.

I use magazine paper, I tried 2 o 3 of them. Glossy.
I print using a LaserJet 6. I iron at high temp, for 10 minutes or
even more. I wash in warm water, and leave there a few minutes more.
Then I peel the paper (it takes time and effort, sometimes I just
damged a track). The pattern is firmly transfered, and it actually
takes a lot of effort to remove from the copper using disolvent. BUt
the pattern is heavily damaged. Many track cutted, pads missing,... I
manage to get some better, but I need very good acuracy for SMD, can't
just finish by hand...

I don't know what more I can do...
I'm thinking on going into photographic methods. I was thinking on
getting photosensitive boards, print a mask, and expose it to UV
light. Then, as far as I'm concerned, I will have to put in developer,
and then etch.

Can you guys help me out? any advice??
Any ideas??

Thank you so much

Re: [Homebrew_PCBs] Photolithography

2006-02-19 by Mycroft2152

Hi,

Any photos? That would help is seeing whatt is wrong.
I've done a few surface mount boards succesfully with
toner transfer.

Myc
Show quoted textHide quoted text

--- patroclus04 <patroclus04@...> wrote:

> Hello,
> I've been doing some PCBs by "hand" for a year or
> so.
> Now I would like to use SMD and superficial IC, and
> I need more
> accuracy and posibility of making several boards.
>
> I tried 4 or 5 times with tonner transfer. Results
> are not good.
>
> I use magazine paper, I tried 2 o 3 of them. Glossy.
> I print using a LaserJet 6. I iron at high temp, for
> 10 minutes or
> even more. I wash in warm water, and leave there a
> few minutes more.
> Then I peel the paper (it takes time and effort,
> sometimes I just
> damged a track). The pattern is firmly transfered,
> and it actually
> takes a lot of effort to remove from the copper
> using disolvent. BUt
> the pattern is heavily damaged. Many track cutted,
> pads missing,... I
> manage to get some better, but I need very good
> acuracy for SMD, can't
> just finish by hand...
>
> I don't know what more I can do...
> I'm thinking on going into photographic methods. I
> was thinking on
> getting photosensitive boards, print a mask, and
> expose it to UV
> light. Then, as far as I'm concerned, I will have to
> put in developer,
> and then etch.
>
> Can you guys help me out? any advice??
> Any ideas??
>
> Thank you so much
>
>
>
>


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Re: [Homebrew_PCBs] Photolithography

2006-02-19 by Leon Heller

----- Original Message -----
From: "patroclus04" <patroclus04@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Sunday, February 19, 2006 9:15 AM
Subject: [Homebrew_PCBs] Photolithography


> Hello,
> I've been doing some PCBs by "hand" for a year or so.
> Now I would like to use SMD and superficial IC, and I need more
> accuracy and posibility of making several boards.
>
> I tried 4 or 5 times with tonner transfer. Results are not good.
>
> I use magazine paper, I tried 2 o 3 of them. Glossy.
> I print using a LaserJet 6. I iron at high temp, for 10 minutes or
> even more. I wash in warm water, and leave there a few minutes more.
> Then I peel the paper (it takes time and effort, sometimes I just
> damged a track). The pattern is firmly transfered, and it actually
> takes a lot of effort to remove from the copper using disolvent. BUt
> the pattern is heavily damaged. Many track cutted, pads missing,... I
> manage to get some better, but I need very good acuracy for SMD, can't
> just finish by hand...
>
> I don't know what more I can do...
> I'm thinking on going into photographic methods. I was thinking on
> getting photosensitive boards, print a mask, and expose it to UV
> light. Then, as far as I'm concerned, I will have to put in developer,
> and then etch.
>
> Can you guys help me out? any advice??
> Any ideas??

That's the technique I use, it's very easy. You need to buy or make a UV
exposure unit, easiest way is to buy a couple of 12" UV tubes and 12"
fluorescent fixtures, swap the tubes and put them in some sort of box with a
sheet of glass for the PCB and artwork. Shouldn't cost more than 20 GBP.

Leon
--
Leon Heller, G1HSM
leon.heller@...
http://www.geocities.com/leon_heller

Re: Photolithography

2006-02-19 by patroclus04

Hi, thanks for your reply.
I'm not sure if I understud. Should I use both a UV light tube and a
fluorescent tube?

Also, I would need developer, and I think that is.
After printing in trasparent paper, I need to fix it to the board in a
dark room (using tape maybe?) and then put it into the light box for 5
or 10 minutes.

Then go out, put it in developer a few minutes more, and then ferric
clorhidre.

More or less, is that it?
Developer liquid can be stored and reused many times?

Re: [Homebrew_PCBs] Re: Photolithography

2006-02-19 by Leon Heller

----- Original Message -----
From: "patroclus04" <patroclus04@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Sunday, February 19, 2006 10:35 AM
Subject: [Homebrew_PCBs] Re: Photolithography


>
> Hi, thanks for your reply.
> I'm not sure if I understud. Should I use both a UV light tube and a
> fluorescent tube?

No, two UV tubes.

>
> Also, I would need developer, and I think that is.

Sodium hydroxide, about 12g/L. Two teaspoons is about right.


> After printing in trasparent paper, I need to fix it to the board in a
> dark room (using tape maybe?) and then put it into the light box for 5
> or 10 minutes.

You don't need a darkroom. I just put the transparency in contact with the
board (print side down), make sure it is positioned correctly, and put the
board and transparency on the glass. I then put a heavy book on top of the
board to ensure it is pressed down. You have to experiment to get the
correct exposure, it mainly depends on the distance from the lamps. I use 13
minutes.

>
> Then go out, put it in developer a few minutes more, and then ferric
> clorhidre.

That's right. The unexposed resist goes purple in the developer so you can
take it out and rinse it when all the purple has gone.

>
> More or less, is that it?

Yes


> Developer liquid can be stored and reused many times?

It can last a long time. As it's very cheap, I use fresh each time.

Once you get the process right, it's completely repeatable and gives
excellent results. I don't have much trouble with 8 mil tracks and 0.5 mm
lead spacing ICs.

Leon
--
Leon Heller, G1HSM
leon.heller@...
http://www.geocities.com/leon_heller

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Re: [Homebrew_PCBs] Re: Photolithography

2006-02-19 by lists

> >
> > Also, I would need developer, and I think that is.

> Sodium hydroxide, about 12g/L. Two teaspoons is about right.

Proprietry developers (supposedly safer to handle than NaOH) are also
available and some boards specify different strengths for this. For a lot
of boards the rate is 50g/l but some boards I have been using recently
require only 25g/l. As I'm not sure how these strengths relate to NaOH I
now use the proprietry developer.

I think I used to use 7g/l NaOH. If you get it too strong it will strip
/all/ the resist off the board, exposed or not.

> > After printing in trasparent paper, I need to fix it to the board in a
> > dark room (using tape maybe?) and then put it into the light box for 5
> > or 10 minutes.

> You don't need a darkroom.

Best avoiding strong sunlight though, I think.

> I just put the transparency in contact with the board (print side
> down), make sure it is positioned correctly, and put the board and
> transparency on the glass. I then put a heavy book on top of the board
> to ensure it is pressed down. You have to experiment to get the correct
> exposure, it mainly depends on the distance from the lamps. I use 13
> minutes.

These days I find as little as three minutes with my present light box.

> >
> > Then go out, put it in developer a few minutes more, and then ferric
> > clorhidre.

> That's right. The unexposed resist goes purple in the developer so you
> can take it out and rinse it when all the purple has gone.

??

The purple, or dark green, or whatever other colour dye they use,
represents the image, the final PCB layout, so should be clearly visible
at the end of development.

I use an ordinary photographic dish and find that brushing gently over the
board with an ordinary paintbrush during development seems to help the
process along

> >
> > More or less, is that it?

> Yes

> > Developer liquid can be stored and reused many times?

NaOH seems to last fairly well but the propietry developer does not - a
couple of days, perhaps, in a sealed bottle.

Stuart

Re: [Homebrew_PCBs] Re: Photolithography

2006-02-19 by lists

In article <dtalok+5p6k@...>,
patroclus04 <patroclus04@...> wrote:

> "and put the board and transparency on the glass. I then put a heavy
> book on top of the board to ensure it is pressed down. "

> I can't see what you say... Sorry. as this may sound stupid.. but..I put
> the PCB on top of glass?? the glass on top?? If you put a heavy book on
> top, how can UV light expose the board??

OK

The tubes and control gear are mounted in box with a glass top. You lay
the transparancy on top of the glass and the PCB on top of that so that
the light shines through the glass and transparancy to expose the board.

The heavy book is laid on top of the PCB to press it firmly down on top of
the transparancy so that you get good contact between PCB and transparancy
to ensure a sharp image.

In my case, my light box has a lid having a layer of foam inside it. When
the lid is shut and fastened down, the foam squeezes down on top of the
board ensuring good contact. This also prevents UV escaping to affect the
eyes

Stuart

Re: Photolithography

2006-02-19 by patroclus04

Thank you, I think I get the point. Just have two questions about.

"and put the
board and transparency on the glass. I then put a heavy book on top of the
board to ensure it is pressed down. "

I can't see what you say... Sorry. as this may sound stupid.. but..I
put the PCB on top of glass?? the glass on top?? If you put a heavy
book on top, how can UV light expose the board??

the other question is regarding to UV light. I don't know where to get
these kind of lamps... I heard of some people usinf fluorescent lights
with fair results.. but I suppose it is not enough. I would like to
build one of those boxes you guys talk about. I suppose it will also
be usefull to erase EVPROMs..

Re: [Homebrew_PCBs] Re: Photolithography

2006-02-19 by Leon Heller

----- Original Message -----
From: "patroclus04" <patroclus04@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Sunday, February 19, 2006 8:51 PM
Subject: [Homebrew_PCBs] Re: Photolithography


>
> Thank you, I think I get the point. Just have two questions about.
>
> "and put the
> board and transparency on the glass. I then put a heavy book on top of the
> board to ensure it is pressed down. "
>
> I can't see what you say... Sorry. as this may sound stupid.. but..I
> put the PCB on top of glass?? the glass on top?? If you put a heavy
> book on top, how can UV light expose the board??

The glass is above the tubes. The transparency is touching the glass, the
PCB is on top of the transparency, and the book is on top of the board.
Plastic foam would be better, as a pressure pad, but makes the construction
more difficult. Vacuum is even better, and is used by PCB manufacturers.

>
> the other question is regarding to UV light. I don't know where to get
> these kind of lamps... I heard of some people usinf fluorescent lights
> with fair results.. but I suppose it is not enough. I would like to
> build one of those boxes you guys talk about. I suppose it will also
> be usefull to erase EVPROMs..

Suitable UV lamps are available from suppliers like Farnell and RS. The
frequency used for EPROM erasure is different (shorter wavelength). EPROMs
aren't used any more.

Leon

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Re: Photolithography

2006-02-19 by Len Warner

At 10:15 06/02/19, Leon Heller wrote:
>----- Original Message -----
>From: "patroclus04" <patroclus04@...>
> > I'm thinking on going into photographic methods. I was thinking on
> > getting photosensitive boards, print a mask, and expose it to UV
> > light. Then, as far as I'm concerned, I will have to put in developer,
> > and then etch.<snip>
>
>That's the technique I use, it's very easy. You need to buy or make a UV
>exposure unit, easiest way is to buy a couple of 12" UV tubes and <snip>

Leon, notice the OP appears to be in Spain, not our gloomy northern
latitudes: he may be able to get by with a daylight exposure as long
as the sky is clear so UV is not unduly attenuated.

Simplest way to make an exposure frame is to tape artwork to board
and place in ziplock polythene bag with a thick slab of spongy foam
plastic behind. Squeeze the air out, seal the bag tight (fold end & use
sticky tape seal if you can't get a ziplock bag) then you will have
many minutes while the air pressure clamps your artwork down evenly.

Remember that UV levels will fall off either side of mid-day and vary
with the season, but the exposure latitude of the photoresist is
fairly large so it should not be difficult to learn suitable adjustments
and get repeatable results.

With experience, you can judge the adequacy of the exposure by the
ease and cleanliness of development. You can create a test strip by
sliding a cover slip in stages from an unused area of the board, to
leave a series of steps to judge the minimum usable exposure time
(and the maximum too, if you use scrap board).


Regards, LenW
--
Please trim quotes to minimum for context, then
reply below, or interleave point-by-point replies.

Re: [Homebrew_PCBs] Re: Photolithography

2006-02-19 by Leon Heller

----- Original Message -----
From: "Len Warner" <yahoo@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Sunday, February 19, 2006 9:26 PM
Subject: [Homebrew_PCBs] Re: Photolithography


> At 10:15 06/02/19, Leon Heller wrote:
>>----- Original Message -----
>>From: "patroclus04" <patroclus04@...>
>> > I'm thinking on going into photographic methods. I was thinking on
>> > getting photosensitive boards, print a mask, and expose it to UV
>> > light. Then, as far as I'm concerned, I will have to put in developer,
>> > and then etch.<snip>
>>
>>That's the technique I use, it's very easy. You need to buy or make a UV
>>exposure unit, easiest way is to buy a couple of 12" UV tubes and <snip>
>
> Leon, notice the OP appears to be in Spain, not our gloomy northern
> latitudes: he may be able to get by with a daylight exposure as long
> as the sky is clear so UV is not unduly attenuated.
>
> Simplest way to make an exposure frame is to tape artwork to board
> and place in ziplock polythene bag with a thick slab of spongy foam
> plastic behind. Squeeze the air out, seal the bag tight (fold end & use
> sticky tape seal if you can't get a ziplock bag) then you will have
> many minutes while the air pressure clamps your artwork down evenly.
>
> Remember that UV levels will fall off either side of mid-day and vary
> with the season, but the exposure latitude of the photoresist is
> fairly large so it should not be difficult to learn suitable adjustments
> and get repeatable results.
>
> With experience, you can judge the adequacy of the exposure by the
> ease and cleanliness of development. You can create a test strip by
> sliding a cover slip in stages from an unused area of the board, to
> leave a series of steps to judge the minimum usable exposure time
> (and the maximum too, if you use scrap board).

I've heard of people in California doing it that way, as well.

Leon
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Re: Photolithography

2006-02-19 by Len Warner

At 09:15 06/02/19, patroclus04 wrote:
><snip>I'm thinking on going into photographic methods<snip>
>
>Can you guys help me out? any advice?? Any ideas??

http://www.thinktink.com/stack/volumes/volvi/pcbproto.htm

Try this PCB Prototyping tutorial. It is pretty comprehensive and
covers more processes than you are likely to use at home but
it is very good on describing the manual handling required.

I suggest you read the relevant parts then come back to us with
questions on what needs more explanation, or it doesn't cover.

Then you will have a good grounding in the technique and
will better understand the shortcuts and work-arounds we
use to make up for the lack of professional equipment.

Congratulations on your English, by the way.
Pretty clear and much better than my Spanish :-)


Regards, LenW
--
A: Because it destroys the flow of the conversation
Q: Why is top-posting bad?

Re: Photolithography

2006-02-20 by patroclus04

Thanks. So, as I se,, the light goes inside the box, and the board
outside, facing down on the light.
I suppose UV light is not good to take.

I just meet a person that uses a fluorescent light tube, and it works
for him. Just 10 minutes exposure at 10cm. He puts the crystal on top
of the board, with some weights outside.

I would like to do some test without gettin much into mess. So I might
try this solution, and if it goes well, then build a proper box. Does
the box have any special purpose appart from what I said??

Also, if you want to use only a piece of the board. Can you just cut it
before exposing?? what is best?

Thank you

Re: [Homebrew_PCBs] Re: Photolithography

2006-02-20 by Leon Heller

----- Original Message -----
From: "patroclus04" <patroclus04@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Monday, February 20, 2006 9:00 AM
Subject: [Homebrew_PCBs] Re: Photolithography


>
> Thanks. So, as I se,, the light goes inside the box, and the board
> outside, facing down on the light.
> I suppose UV light is not good to take.

It's not a good idea to stare at it for long periods, or expose the skin
directly to it. I haven't bothered to enclose mine completely.

>
> I just meet a person that uses a fluorescent light tube, and it works
> for him. Just 10 minutes exposure at 10cm. He puts the crystal on top
> of the board, with some weights outside.
>
> I would like to do some test without gettin much into mess. So I might
> try this solution, and if it goes well, then build a proper box. Does
> the box have any special purpose appart from what I said??

No. Don't have the tubes too close to the board, it's quicker but you lose
some definition because the light is less collimated.

>
> Also, if you want to use only a piece of the board. Can you just cut it
> before exposing?? what is best?

That's what I do. Leave the protective film on it, of course, before
cutting.

Leon
--
Leon Heller, G1HSM
leon.heller@...
http://www.geocities.com/leon_heller

Re: [Homebrew_PCBs] Re: Photolithography

2006-02-20 by David Hopkins

Gentlemen, may I add my 2 cents worth to this discussion.

Over the last 30 years I have made many hundreds of PCB boards using the
photographic method.

I have used Florescent tubes (3 x 20W UV tubes) at about 150mm from the
board. This used to take about 8 minutes to expose.

99% of the time I use a mercury vapor lamp scrounged from a street light.
This is mounted in a box and is about 300mm from the PCB.

Exposure time is 2 minutes. The same lamp has been in service for thirty years.

This lamp has one serious drawback!!. It must be on for at least 4 minutes
before it can be used and cannot be switched on/off like the florescent tubes.
This has never been a problem.

To hold the board and artwork together I use two sheets of 10mm glass 300 x
300mm. The sensitized board and the artwork are held between the two sheets
of glass and they are held together with large spring paper clips. The
reason for two sheets of glass is to do double sided boards.

Before the glass I used to use 10mm Perspex (Acrylic) however this
scratches easily and one of the trainees spilt developer on them and ruined
the Perspex.

The reason for such thick glass is so there is no bending and thus having
the artwork not pressed firmly on the board.

When I only did single sided boars I did make up a vacuum frame which
worked well but I haven't used single sided boards for many years.

The sensitized PCB I use is -ve acting so I have to produce a negative of
the artwork.

The PCB material is cut 10mm bigger than required before exposing.

The artwork is printed on a laser printer on overhead transparency film.
Two copies are printed and laid over each other to achieve the required
density.

To make the -ve I use a Ilford daylight photographic reversal film. This
film can be used in subdued light and is exposed for 7 seconds in the same
light box I use for the PCB exposure.

The film is expensive and came in a box of 100 sheets letter size. I keep
this in a refrigerator along with the PCB material. It is a messy process
having to develop the film and fixing it as in any normal photographic
process. However the results are worth the effort

While this process sounds complicated and is expensive to setup up in the
first instant the results are worth the effort. I never have a failure
unless I cut corners or forget to do some part of the process (like
forgetting to turn the board over while exposing double side board)

As I said earlier I have used this process for over thirty years and would
not change as I can guarantee results every time.

If you only want to make one or two boards then use another method, but
once set up you can make as many boards as you want as often as you want.

Finally the boards are drilled and then tinned in a tinning machine.

I trust this presents another method of producing successful PCB boards

David


At 07:00 PM 2/20/2006, you wrote:

>Thanks. So, as I se,, the light goes inside the box, and the board
>outside, facing down on the light.
>I suppose UV light is not good to take.
>
>I just meet a person that uses a fluorescent light tube, and it works
>for him. Just 10 minutes exposure at 10cm. He puts the crystal on top
>of the board, with some weights outside.
>
>I would like to do some test without gettin much into mess. So I might
>try this solution, and if it goes well, then build a proper box. Does
>the box have any special purpose appart from what I said??
>
>Also, if you want to use only a piece of the board. Can you just cut it
>before exposing?? what is best?
>
>Thank you
>
>
>
>
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBs
>
>If Files or Photos are running short of space, post them here:
>http://groups.yahoo.com/group/Homebrew_PCBs_Archives/
>Yahoo! Groups Links
>
>
>
>

David Hopkins (VK4ZF)
Queensland
AUSTRALIA
davhop@...
Skype :- davhop
S 27, 22.294 E153, 11.008

Re: [Homebrew_PCBs] Re: Photolithography

2006-02-20 by Leon Heller

At the college near Paris where a friend of mine works, they print 2:1
artwork on a laser printer.This is then photo-reduced onto film to produce a
1:1 positive transparency which is then used for making the boards with the
usual UV technique. They can make double-sided boards quite easily.

Leon
--
Leon Heller, G1HSM
leon.heller@...
http://www.geocities.com/leon_heller

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Re: [Homebrew_PCBs] Re: Photolithography

2006-02-21 by Vlad Krupin

David, thanks for the great description of your process. I have one question
however:

Show quoted textHide quoted text
On 2/20/06, David Hopkins <davhop@...> wrote:
[snip]

>
>
> To hold the board and artwork together I use two sheets of 10mm glass 300
> x
> 300mm. The sensitized board and the artwork are held between the two
> sheets
> of glass and they are held together with large spring paper clips. The
> reason for two sheets of glass is to do double sided boards.
>
> Before the glass I used to use 10mm Perspex (Acrylic) however this
> scratches easily and one of the trainees spilt developer on them and
> ruined
> the Perspex.


Doesn't glass (or at least most kinds of glass) tend to absorb UV rays? I
was under the impression that this was the case. As a result I first tried
using acrylic, and after finding that it scratches too easily, ended up
using the thinnest glass I could find -
http://www.krupin.net/serendipity/uploads/pcb_making_exposure_frame.jpg

It sounds to me that using thick glass would seriously slow down the
exposure time, especially for people who are using a less powerful light
than the one you have.

Vlad
--
Vlad's shop
http://www.krupin.net/serendipity/index.php?/categories/2-metalworking


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: Photolithography

2006-02-21 by Leon Heller

----- Original Message -----
From: "Vlad Krupin" <vlad.cnc@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Tuesday, February 21, 2006 2:18 AM
Subject: Re: [Homebrew_PCBs] Re: Photolithography


> David, thanks for the great description of your process. I have one
> question
> however:
>
> On 2/20/06, David Hopkins <davhop@...> wrote:
> [snip]
>
>>
>>
>> To hold the board and artwork together I use two sheets of 10mm glass 300
>> x
>> 300mm. The sensitized board and the artwork are held between the two
>> sheets
>> of glass and they are held together with large spring paper clips. The
>> reason for two sheets of glass is to do double sided boards.
>>
>> Before the glass I used to use 10mm Perspex (Acrylic) however this
>> scratches easily and one of the trainees spilt developer on them and
>> ruined
>> the Perspex.
>
>
> Doesn't glass (or at least most kinds of glass) tend to absorb UV rays? I
> was under the impression that this was the case. As a result I first tried
> using acrylic, and after finding that it scratches too easily, ended up
> using the thinnest glass I could find -
> http://www.krupin.net/serendipity/uploads/pcb_making_exposure_frame.jpg
>
> It sounds to me that using thick glass would seriously slow down the
> exposure time, especially for people who are using a less powerful light
> than the one you have.

Glass doesn't absorb the long-wave UV used for PCBs., unlike, say the
shorter wavelength used for EPROM erasure.

Leon

Re: [Homebrew_PCBs] Re: Photolithography

2006-02-21 by David Hopkins

Vlad,
I believe there is two types of glass. One absorbs the UV light the other
doesn't.
I was told this long ago and not sure if this is true. I don't know what
the type is I have.

The exposure time was the same when I used the Perspex as when I use the glass.

I used thin glass at one time but it was easily broken.

The light is quite powerful . I think it is about 300 watts. No doubt an
over kill but it was were free and it has never stopped working.

Your picture of the glass frame is similar to what I use but seeing the
glass is so thick I only use two clamps one at each end

David


At 12:18 PM 2/21/2006, you wrote:
>David, thanks for the great description of your process. I have one question
>however:
>
>On 2/20/06, David Hopkins <davhop@...> wrote:
>[snip]
>
> >
> >
> > To hold the board and artwork together I use two sheets of 10mm glass 300
> > x
> > 300mm. The sensitized board and the artwork are held between the two
> > sheets
> > of glass and they are held together with large spring paper clips. The
> > reason for two sheets of glass is to do double sided boards.
> >
> > Before the glass I used to use 10mm Perspex (Acrylic) however this
> > scratches easily and one of the trainees spilt developer on them and
> > ruined
> > the Perspex.
>
>
>Doesn't glass (or at least most kinds of glass) tend to absorb UV rays? I
>was under the impression that this was the case. As a result I first tried
>using acrylic, and after finding that it scratches too easily, ended up
>using the thinnest glass I could find -
>http://www.krupin.net/serendipity/uploads/pcb_making_exposure_frame.jpg
>
>It sounds to me that using thick glass would seriously slow down the
>exposure time, especially for people who are using a less powerful light
>than the one you have.
>
>Vlad
>--
>Vlad's shop
>http://www.krupin.net/serendipity/index.php?/categories/2-metalworking
>
>
>[Non-text portions of this message have been removed]
>
>
>
>
>
>
>Be sure to visit the group home and check for new Links, Files, and Photos:
>http://groups.yahoo.com/group/Homebrew_PCBs
>
>If Files or Photos are running short of space, post them here:
>http://groups.yahoo.com/group/Homebrew_PCBs_Archives/
>Yahoo! Groups Links
>
>
>
>

David Hopkins (VK4ZF)
Queensland
AUSTRALIA
davhop@...
Skype :- davhop
S 27, 22.294 E153, 11.008

Re: [Homebrew_PCBs] Re: Photolithography

2006-02-21 by Stefan Trethan

On Tue, 21 Feb 2006 03:18:49 +0100, Vlad Krupin <vlad.cnc@...> wrote:

> Doesn't glass (or at least most kinds of glass) tend to absorb UV rays? I
>
> was under the impression that this was the case. As a result I first
> tried
>
> using acrylic, and after finding that it scratches too easily, ended up
>
> using the thinnest glass I could find -
>
> http://www.krupin.net/serendipity/uploads/pcb_making_exposure_frame.jpg
>
>
> It sounds to me that using thick glass would seriously slow down the
>
> exposure time, especially for people who are using a less powerful light
>
> than the one you have.
>
>
> Vlad


I think plastic absorbs even more uv.
Ideally you have quartz glass, but normal, thin, glass will work.

ST

Re: Photolithography

2006-02-21 by Richard

I will second David's comments on the photo process.

I too have been making boards, both 1 and 2 sided, since
about 1980 using the photo process; and like David, I highly
recommend it.

You can -easily- achieve 6-8 mil traces/spaces; unlike the
toner-transfer method where you must use the greatest
care to achieve a -clean and solid- 10 mils, let alone anything
finer than that.

In fact, with some careful attention, you can achieve -2 mils-
with a dryfilm/photo process; which you simply -cannot- do
with toner transfer, no matter what.

I used an old hot-roll laminator found surplus; a surplus box
of Dupont Riston dry-film; and made my own exposure frame
using "germicidal" UV flourescent tubes (about 6-8 of them,
as I recall). These lamps WILL hurt your eyes; as they are
entirely UNfiltered; unlike so-called "blacklight" tubes, which
ARE still filtering out the shortest and strongest UV.

Exposure times with 6-8 of these 18" long tubes is in the range
of just 1-2 minutes.

I used regular washing-soda for developer and regular sodium
hydroxide for stripper. I would pre-laminate half a dozen
12" square sheets of board; and store them in a cool place.

When I needed to make a board or two, I'd simple shear these
pre-laminated sheets to size; and within 10 minutes I'd have
a fully developed board, with razor-sharp and 100% complete
traces EVERY time; ready to drop into the spray-etcher.

Artwork was generally laser-print on transparency film; unless
I was doing a chem-milling job or something, where I needed
the ultimate resolution; in which case I'd have my Gerber files
photoplotted for 7 bucks at the local plotting-service.

Again, this method gives HIGH quality results EVERY time,
with EASE. To me, this -consistent- quality was WELL worth
the few hundred bucks in parts and surplus equipment to set it
up.

Richard
--
============================
Please do NOT add or "subscribe" my name to ANY lists/databases.

Re: Photolithography

2006-02-21 by patroclus04

Thank you, I'll try to do something, and see how it comes.
Yes, I live in Spain, and UV lights are quite expensive and not so
easy to find. I might start with a kind of light used in some
acuariums (I just meet someone that uses one of those with great results).

"Congratulations on your English, by the way.
Pretty clear and much better than my Spanish :-)"

Thanks. Not as good as I would like though :)
Well, Spanish is a hard language, like French, German, ... English is
easier. So don't give up :)

Re: Photolithography

2006-02-21 by codeSuidae

I'm comfortable with the exposure and developing of photosensitive
boards, but I'm curious how one goes about making them photosensitive in
the first place?

I've seen positive and negative pre-treated boards for sale, but they
tend to cost about 10x what I'm used to paying for PCB material. Is
treating them oneself worth the effort, or should I just go ahead and
buy the ready-made boards?

Dave K

Re: Photolithography - glass

2006-02-23 by Radra

The UV wavelenghts commonly used for photolithography are known
as "long-wave UV" and are typically in the range of about 360 to 375
nm. Most glasses and many plastics will pass this range rather
easily. As wavelenght shortens to mid-wave and short-wave, UV
absorption by most glasses and plastics increases substantianlly. At
254 nm (short-wave UV) for example, perhaps only a few percent of the
UV will pass thru common glass. Special glasses are then required,
quartz glass is one example.

> Doesn't glass (or at least most kinds of glass) tend to absorb UV
rays? I
> was under the impression that this was the case. As a result I
first tried
> using acrylic, and after finding that it scratches too easily,
ended up
> using the thinnest glass I could find -
>
http://www.krupin.net/serendipity/uploads/pcb_making_exposure_frame.jp
g
>
> It sounds to me that using thick glass would seriously slow down the
> exposure time, especially for people who are using a less powerful
light
Show quoted textHide quoted text
> than the one you have.

Re: Photolithography - resolution

2006-02-23 by Radra

Just fabricated my first PCB today using the photolithography method;
prior PCBs were made using the toner-transfer method. My 10 to 15
mil tracks were faithfully produced. Experimented with 1 and 5 mil
tracks and learned I could do 5 mils but not 1 mils. I believe this
limit is related to the resolution of the artwork I am using. I draw
the track pattern using AutoCAD. It is then printed onto laser-
printer transparency film (CG 3300 by 3M) using my HP LaserJet 2200d
at 1200 dpi and 180 lpi.

When I examine the resulting transparency under a microscope, it
becomes apparent the 1 mil line is poorly rendered. At this time, I
do not know if the limiting factor is the printer or the film.

Does anyone have any ideas/suggestions? One possibility of course is
to have the artwork transparency professionally made.

Lyman

Show quoted textHide quoted text
--- In Homebrew_PCBs@yahoogroups.com, Richard <metal@...> wrote:
>
>
> I will second David's comments on the photo process.
>
> I too have been making boards, both 1 and 2 sided, since
> about 1980 using the photo process; and like David, I highly
> recommend it.
>
> You can -easily- achieve 6-8 mil traces/spaces; unlike the
> toner-transfer method where you must use the greatest
> care to achieve a -clean and solid- 10 mils, let alone anything
> finer than that.
>
> In fact, with some careful attention, you can achieve -2 mils-
> with a dryfilm/photo process; which you simply -cannot- do
> with toner transfer, no matter what.

Re: [Homebrew_PCBs] Re: Photolithography - resolution

2006-02-23 by Leon Heller

----- Original Message -----
From: "Radra" <infositeus@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Thursday, February 23, 2006 5:47 AM
Subject: [Homebrew_PCBs] Re: Photolithography - resolution


> Just fabricated my first PCB today using the photolithography method;
> prior PCBs were made using the toner-transfer method. My 10 to 15
> mil tracks were faithfully produced. Experimented with 1 and 5 mil
> tracks and learned I could do 5 mils but not 1 mils. I believe this
> limit is related to the resolution of the artwork I am using. I draw
> the track pattern using AutoCAD. It is then printed onto laser-
> printer transparency film (CG 3300 by 3M) using my HP LaserJet 2200d
> at 1200 dpi and 180 lpi.
>
> When I examine the resulting transparency under a microscope, it
> becomes apparent the 1 mil line is poorly rendered. At this time, I
> do not know if the limiting factor is the printer or the film.
>
> Does anyone have any ideas/suggestions? One possibility of course is
> to have the artwork transparency professionally made.

Do you really mean 1 mil (0.001)?

Leon

Re: Re: Photolithography - resolution

2006-02-23 by Richard

Lyman, congrats on your first photo-board.

You didn't say what your exposure tool was; but at the
1-mil level, you may well be running into effects of poor
collimation; as much as any other factor.

This can be somewhat ameliorated by increasing the distance
between the UV source and the board; but this will of course
reduce the received intensity, by the square of the distance.
(increases exposure time).

Also, many dry-films designed for PCB work will start running
out of resolution in the 1-mil range anyway. They've sacrificed
some resolution in order to gain easier processing, faster
exposure,
etc.. Nevertheless, I think you'll find that real artwork made
by
giving Gerber files to someone with a real laser photoplotter,
will
make a big difference compared to laser-printout, at the 1-mil
level.

If you need to do 1-mil or less on a regular basis, look into
liquid
resists as used by the semi industry. There are dozens, if not
hundreds, of choices. Some serious googling would be in order.

For exposure, I used 8 germicidal flourscent tubes, the 15-20w
size, mounted almost right next to each other; giving me an
active
area of about 12x15". Sockets were mounted in a wooden box
about 8" deep; with the bottom lined with bright aluminum
"flashing"
stock (roofing material).

This setup put the top surface of the socketed bulbs about 6"
from
the glass. This distance is probably a little close for 1-mil
work; but
virtually everything I did was 5-mil or larger; and exposures
were very
quick.... <g>

At that time, the germicidal bulbs ran around $15/each. The last

time I needed some, they no longer carried them at the "home
improvement" stores....I had to go to a lighting-supplier.

good luck with your process
--
============================
Please do NOT add or "subscribe" my name to ANY lists/databases.

Re: [Homebrew_PCBs] Re: Re: Photolithography - resolution

2006-02-23 by Stefan Trethan

On Thu, 23 Feb 2006 09:09:15 +0100, Richard <metal@...> wrote:

> Lyman, congrats on your first photo-board.
>
>
> You didn't say what your exposure tool was; but at the
>
> 1-mil level, you may well be running into effects of poor
>
> collimation; as much as any other factor.


Yea sure, making 1mil traces, that's 25um wide, a typical pcb has 35u of
copper thickness.
So anyone telling me he is making PCBs with traces that are actually
narrower than they are high is either very, very good, or a liar. 'Cause
without directional etching like used for ICs that's just not happening.

I think industry standard is 2mil minimum, but that's on thinner copper
and with spray etching.

From my experience, anything below 6.66mil is unreliable due to
underetching. And that's the same with toner transfer and photoprocess. 4
or 5 mil traces i could believe with a well set-up etcher, but 1mil, come
on! And it makes no difference if that is photoprocess or toner transfer,
the underetching is getting you first with both methods.

So, unless someone shows me a PCB that actually has 1mil traces _made_
_at_ _home_ i'll just take this at joke value, because i've been there,
tried that:

<http://www.trethan.at.tf/pub/img1/PCB2.JPG>

that's toner transfer.

ST

Re: [Homebrew_PCBs] Re: Re: Photolithography - resolution

2006-02-23 by Leon Heller

----- Original Message -----
From: "Stefan Trethan" <stefan_trethan@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Thursday, February 23, 2006 10:15 AM
Subject: Re: [Homebrew_PCBs] Re: Re: Photolithography - resolution


> On Thu, 23 Feb 2006 09:09:15 +0100, Richard <metal@...> wrote:
>
>> Lyman, congrats on your first photo-board.
>>
>>
>> You didn't say what your exposure tool was; but at the
>>
>> 1-mil level, you may well be running into effects of poor
>>
>> collimation; as much as any other factor.
>
>
> Yea sure, making 1mil traces, that's 25um wide, a typical pcb has 35u of
> copper thickness.
> So anyone telling me he is making PCBs with traces that are actually
> narrower than they are high is either very, very good, or a liar. 'Cause
> without directional etching like used for ICs that's just not happening.
>
> I think industry standard is 2mil minimum, but that's on thinner copper
> and with spray etching.
>
> From my experience, anything below 6.66mil is unreliable due to
> underetching. And that's the same with toner transfer and photoprocess. 4
> or 5 mil traces i could believe with a well set-up etcher, but 1mil, come
> on! And it makes no difference if that is photoprocess or toner transfer,
> the underetching is getting you first with both methods.
>
> So, unless someone shows me a PCB that actually has 1mil traces _made_
> _at_ _home_ i'll just take this at joke value, because i've been there,
> tried that:

I think that the really fine-line stuff is made by copper deposition, not
etching.

Leon

Re: [Homebrew_PCBs] Re: Re: Photolithography - resolution

2006-02-23 by Stefan Trethan

On Thu, 23 Feb 2006 11:20:33 +0100, Leon Heller
<leon.heller@...> wrote:

> I think that the really fine-line stuff is made by copper deposition, not
>
> etching.
>
>
> Leon


Maybe.

Much finer etching wouldn't be a huge problem, it's done with ICs (they
can steer the etching direction), but it's just not possible with homebrew
etchers most of us use, AND it is also not needed at all. I wouldn't have
a use for anything under 6mil anyway.
But i say the main limit is underetching, which process or printer or
collimation or... is all nice and well, but even if you can get down a
perfect 1mil track of resist you can't etch it, so all the rest doesn't
really matter.

ST

Re: Photolithography - resolution

2006-02-23 by Radra

The purpose of my original post was to query the group regarding
resolution limitations of the photolithography process. My attempts
to fabricate a useable 1 mil (0.001 inch) track have proved
unsuccessful leading me to ask "why"? So far I have received two
comments (thank you): one related to collimation of the UV source and
the other related to etching considerations.

Let me provide a little more information regarding my goals and
processes. My intent is to devise a simple "at-home" process which
will produce PCBs with finer resolution and without the pin holes
associated with the toner-transfer process. I am an RF engineer and
need to produce good looking prototypes.

I created a test pattern which I used to assist me in the development
of the process. The pattern consists of 100, 50, 10, 5 , and 1 mil
parallel lines and a grid made of 1 mil lines. My UV light source is
a Blak-Ray B-100A long-wave source made by UVP. This source produces
an intense spot beam. I position my artwork about 2 feet from the
lamp and expose the dry-film PCB for 1 minute. Trial runs were made
using exposure times between 10 seconds and 6 minutes; 1 minute
proved to be satisfactory.

My test runs demonstrated I could reliably produce 5 mil lines but
not the 1 mil lines. Microscopic examination of the 1 mil line
artwork revealed that the two parallel edges of the line tended to
not have a clearly defined area between them. Thus when I used this
artwork to expose the PCB, the resulting pattern on the PCB was not
well defined prior to etching. It is then natural to wonder if my
transparency artwork can be improved "at home" and, if so, will I be
then able to fabricate a higher resolution product.

Lastly, my goal is not to actually fabricate 1 mil lines as I don't
need them. Instead my goal is to learn what can be reasonably
accomplished "at home" and apply that knowledge to fabricate the best
looking PCBs possible. So, setting aside etching considerations for
the moment, my original question still stands, does anyone have
suggestions regarding how I can improve the processes employed prior
to etching?

Lyman

Re: [Homebrew_PCBs] Re: Photolithography - resolution

2006-02-23 by Leon Heller

----- Original Message -----
From: "Radra" <infositeus@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Thursday, February 23, 2006 5:22 PM
Subject: [Homebrew_PCBs] Re: Photolithography - resolution


> The purpose of my original post was to query the group regarding
> resolution limitations of the photolithography process. My attempts
> to fabricate a useable 1 mil (0.001 inch) track have proved
> unsuccessful leading me to ask "why"? So far I have received two
> comments (thank you): one related to collimation of the UV source and
> the other related to etching considerations.
>
> Let me provide a little more information regarding my goals and
> processes. My intent is to devise a simple "at-home" process which
> will produce PCBs with finer resolution and without the pin holes
> associated with the toner-transfer process. I am an RF engineer and
> need to produce good looking prototypes.
>
> I created a test pattern which I used to assist me in the development
> of the process. The pattern consists of 100, 50, 10, 5 , and 1 mil
> parallel lines and a grid made of 1 mil lines. My UV light source is
> a Blak-Ray B-100A long-wave source made by UVP. This source produces
> an intense spot beam. I position my artwork about 2 feet from the
> lamp and expose the dry-film PCB for 1 minute. Trial runs were made
> using exposure times between 10 seconds and 6 minutes; 1 minute
> proved to be satisfactory.
>
> My test runs demonstrated I could reliably produce 5 mil lines but
> not the 1 mil lines. Microscopic examination of the 1 mil line
> artwork revealed that the two parallel edges of the line tended to
> not have a clearly defined area between them. Thus when I used this
> artwork to expose the PCB, the resulting pattern on the PCB was not
> well defined prior to etching. It is then natural to wonder if my
> transparency artwork can be improved "at home" and, if so, will I be
> then able to fabricate a higher resolution product.
>
> Lastly, my goal is not to actually fabricate 1 mil lines as I don't
> need them. Instead my goal is to learn what can be reasonably
> accomplished "at home" and apply that knowledge to fabricate the best
> looking PCBs possible. So, setting aside etching considerations for
> the moment, my original question still stands, does anyone have
> suggestions regarding how I can improve the processes employed prior
> to etching?

I get better results with an inkjet printer (8 mil tracks without any
problems) than when I used to use a laser printer. The latter was rather
old, though, and only 600 dpi resolution. Best results are obtained with
photoplots, of course.

Leon

Re: Photolithography - resolution

2006-02-23 by Richard

""I think that the really fine-line stuff is made by copper
deposition, not etching. Leon ""


yes, it's called the "additive process". (as opposed to
'subtractive').

However, plenty of fine-line work is done subtractively as well.

In chem-milling metal parts, you don't have the option of
additive-processing....you're starting with an existing part
(usually stainless steel or possibly brass), and have to work
from there.

Stefan: I can only assume you did not read my post; as nowhere
in
it did I claim to have etched 1-mil traces on 2oz copper. To
you,
perhaps 35um is 'normal'; but most work of this nature is done on

.5oz laminate. That's 'normal' for fine-line work...and even
.25oz
material is used.

Howver, one can do pretty fine work on 1oz material as well;
which is generally much easier to find.

For anyone here trying to do 8-mil traces for SMT work, and
still using 'typical' 2oz copper base stock; I highly recommend
switching to 1oz stock!

Unless you're running 10-20 amps through tiny traces, you just
don't need 2oz; and it makes your etching job SO much harder.

Actually, I use 1oz for virtually everything....even if the
features
are 10-mils and up. It's just so much easier to work with; i.e.
to
get a clean etch, every time.

ps; regarding the microetch Leon, I do it because it's the
-easiest-
way to guarantee a clean surface....and I'm 'lazy' ! <grin>

A little scrub with the soap....rinse....drop it in the
microetch...swish
swish....Done. Perfect brand-new clean copper surface, in
seconds.

And it's dirt-cheap, since I already have gallons of it for
etch-bath;
and I never have to worry about contaminants from commercial
'cleaners' with unknown composition.

To me, microetch IS the easiest, fastest, and cheapest way to
clean.

--
============================
Please do NOT add or "subscribe" my name to ANY lists/databases.

Re: [Homebrew_PCBs] Re: Photolithography - resolution

2006-02-23 by Stefan Trethan

On Thu, 23 Feb 2006 18:22:52 +0100, Radra <infositeus@...> wrote:

> Lastly, my goal is not to actually fabricate 1 mil lines as I don't
>
> need them. Instead my goal is to learn what can be reasonably
>
> accomplished "at home" and apply that knowledge to fabricate the best
>
> looking PCBs possible. So, setting aside etching considerations for
>
> the moment, my original question still stands, does anyone have
>
> suggestions regarding how I can improve the processes employed prior
>
> to etching?
>
>
> Lyman


One dot of the average 1200DPI printer is about 1 mil, so it is not
surprising it doesn't form a good line one dot wide.
You already know what you can reasonably do - around 5 mil, and that is
about the same TT or potoprocess.

You could have your artwork professionally printed, but the restrictions
due to etching won't allow you to make a much better PCB anyway, so it is
probably not worth the cost.
You might also try one of the high resolution inkjets, maybe they make
better lines.

ST

Re: [Homebrew_PCBs] Re: Photolithography - resolution

2006-02-23 by Russell Shaw

Radra wrote:
> The purpose of my original post was to query the group regarding
> resolution limitations of the photolithography process. My attempts
> to fabricate a useable 1 mil (0.001 inch) track have proved
> unsuccessful leading me to ask "why"? So far I have received two
> comments (thank you): one related to collimation of the UV source and
> the other related to etching considerations.
>
> Let me provide a little more information regarding my goals and
> processes. My intent is to devise a simple "at-home" process which
> will produce PCBs with finer resolution and without the pin holes
> associated with the toner-transfer process. I am an RF engineer and
> need to produce good looking prototypes.

Me too, but i've been doing more CPU stuff than RF lately.

> I created a test pattern which I used to assist me in the development
> of the process. The pattern consists of 100, 50, 10, 5 , and 1 mil
> parallel lines and a grid made of 1 mil lines. My UV light source is
> a Blak-Ray B-100A long-wave source made by UVP. This source produces
> an intense spot beam. I position my artwork about 2 feet from the
> lamp and expose the dry-film PCB for 1 minute. Trial runs were made
> using exposure times between 10 seconds and 6 minutes; 1 minute
> proved to be satisfactory.
>
> My test runs demonstrated I could reliably produce 5 mil lines but
> not the 1 mil lines. Microscopic examination of the 1 mil line
> artwork revealed that the two parallel edges of the line tended to
> not have a clearly defined area between them. Thus when I used this
> artwork to expose the PCB, the resulting pattern on the PCB was not
> well defined prior to etching. It is then natural to wonder if my
> transparency artwork can be improved "at home" and, if so, will I be
> then able to fabricate a higher resolution product.
>
> Lastly, my goal is not to actually fabricate 1 mil lines as I don't
> need them. Instead my goal is to learn what can be reasonably
> accomplished "at home" and apply that knowledge to fabricate the best
> looking PCBs possible. So, setting aside etching considerations for
> the moment, my original question still stands, does anyone have
> suggestions regarding how I can improve the processes employed prior
> to etching?

You'll need to know the collimation characteristics of the light-source
and the thickness of your uv resist. If the rays at the pcb have angles
up to eg +/-20deg from normal and the film is 10um thick, then instead of
edges being cast as a sharp shadow, the edge-shadow will be dispersed over
+/-10um x Tan(20deg) = +/-3.6um, giving a fuzzy edge. For thicker tracks,
the effect is that jagged edges in the plot are magically smoothed, but
the width of the exposed track depends slightly on exposure and etching
time.

I use genuine epson inkjet transparency and ink in an old stylus 400 color
printer and it gives excellent pinhole-free results and is good for tracks
and spacing smaller than 8mil.

Re: Photolithography - resolution

2006-02-24 by Radra

Have you had the opportunity to examine your artwork transparency
(mask) using a microscope? I wonder if it is better than mine. Wish
I had some way to take a photomicrograph so I could post a photo.

I was having some difficulty during the developing process. Some
areas where the resist was supposed to dissolve away were not
becoming completely clean. Assumed it might be due to the dark areas
of my mask not being sufficiently opaque to UV. The dark areas
actually appear grey, not black, when held up to a light. So I
overlaid two masks to increase effective opacity. Placed the toner
side of one mask against the toner side of a mirror image mask. The
down side of this technique is that the toner image is now 4 mils
away from the PCB due to the transparency thickness which, as you
observed, will degrade resolution; but the resulting PCB was
acceptable. In retrospect, I now suspect I did not have to overlay
the masks, but instead only needed to improve the developing process.

So the question I now have is "Does an inkjet printer produce better
masks than does a laserjet printer?".

Lyman

<snip>
Show quoted textHide quoted text
> I use genuine epson inkjet transparency and ink in an old stylus
>400 color printer and it gives excellent pinhole-free results and is
>good for tracks and spacing smaller than 8mil.
>

Re: [Homebrew_PCBs] Re: Photolithography - resolution

2006-02-24 by Vlad Krupin

FWIW,

Recently I noticed that the toner in my laserjet printer is probably running
low, so the images are not as dark as they used to be a few years ago. I
took out the cartrige, gently tilted and shook it from side to side, cleaned
the roller, put it back, and printed a blank page (shaking disturbs the
toner so on the first page it sticks to places where it should not be).
After that the next few pages come out blacker than before.

This may not be your problem, and I should probably just buy a new cartrige,
but I wanted to share this little observation with the rest of the group. It
makes quite a difference on my printer, so it may help somebody else as
well.

Vlad

Show quoted textHide quoted text
On 2/24/06, Radra <infositeus@...> wrote:
>
> Have you had the opportunity to examine your artwork transparency
> (mask) using a microscope? I wonder if it is better than mine. Wish
> I had some way to take a photomicrograph so I could post a photo.
>
> I was having some difficulty during the developing process. Some
> areas where the resist was supposed to dissolve away were not
> becoming completely clean. Assumed it might be due to the dark areas
> of my mask not being sufficiently opaque to UV. The dark areas
> actually appear grey, not black, when held up to a light. So I
> overlaid two masks to increase effective opacity. Placed the toner
> side of one mask against the toner side of a mirror image mask. The
> down side of this technique is that the toner image is now 4 mils
> away from the PCB due to the transparency thickness which, as you
> observed, will degrade resolution; but the resulting PCB was
> acceptable. In retrospect, I now suspect I did not have to overlay
> the masks, but instead only needed to improve the developing process.
>
> So the question I now have is "Does an inkjet printer produce better
> masks than does a laserjet printer?".
>
> Lyman
>
> <snip>
> > I use genuine epson inkjet transparency and ink in an old stylus
> >400 color printer and it gives excellent pinhole-free results and is
> >good for tracks and spacing smaller than 8mil.
> >
>
>
>
>
>
>
>
> Be sure to visit the group home and check for new Links, Files, and
> Photos:
> http://groups.yahoo.com/group/Homebrew_PCBs
>
> If Files or Photos are running short of space, post them here:
> http://groups.yahoo.com/group/Homebrew_PCBs_Archives/
>
>
>
> SPONSORED LINKS
> Electrical engineering degree online<http://groups.yahoo.com/gads?t=ms&k=Electrical+engineering+degree+online&w1=Electrical+engineering+degree+online&w2=Electrical+engineering+degree&w3=Printed+circuit+board&w4=Electrical+engineering&w5=Electrical+engineering+course&w6=Electrical+engineering+graduate+school&c=6&s=211&.sig=j8BDcUZHaUFXRiTdGW1cNQ> Electrical
> engineering degree<http://groups.yahoo.com/gads?t=ms&k=Electrical+engineering+degree&w1=Electrical+engineering+degree+online&w2=Electrical+engineering+degree&w3=Printed+circuit+board&w4=Electrical+engineering&w5=Electrical+engineering+course&w6=Electrical+engineering+graduate+school&c=6&s=211&.sig=1hRjimUH1bArkHkhwLHsKQ> Printed
> circuit board<http://groups.yahoo.com/gads?t=ms&k=Printed+circuit+board&w1=Electrical+engineering+degree+online&w2=Electrical+engineering+degree&w3=Printed+circuit+board&w4=Electrical+engineering&w5=Electrical+engineering+course&w6=Electrical+engineering+graduate+school&c=6&s=211&.sig=w-9RSkp3c_F5z9sFsIUKCg> Electrical
> engineering<http://groups.yahoo.com/gads?t=ms&k=Electrical+engineering&w1=Electrical+engineering+degree+online&w2=Electrical+engineering+degree&w3=Printed+circuit+board&w4=Electrical+engineering&w5=Electrical+engineering+course&w6=Electrical+engineering+graduate+school&c=6&s=211&.sig=kdeBl4DzkdrbwYZnXCp4qA> Electrical
> engineering course<http://groups.yahoo.com/gads?t=ms&k=Electrical+engineering+course&w1=Electrical+engineering+degree+online&w2=Electrical+engineering+degree&w3=Printed+circuit+board&w4=Electrical+engineering&w5=Electrical+engineering+course&w6=Electrical+engineering+graduate+school&c=6&s=211&.sig=b2N2CgZCtQayHKIbuMnSbw> Electrical
> engineering graduate school<http://groups.yahoo.com/gads?t=ms&k=Electrical+engineering+graduate+school&w1=Electrical+engineering+degree+online&w2=Electrical+engineering+degree&w3=Printed+circuit+board&w4=Electrical+engineering&w5=Electrical+engineering+course&w6=Electrical+engineering+graduate+school&c=6&s=211&.sig=4vee4qVM4QxoRdI6upxwMg>
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--
Vlad's shop
http://www.krupin.net/serendipity/index.php?/categories/2-metalworking


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Re: Photolithography - resolution

2006-02-24 by Leon Heller

----- Original Message -----
From: "Radra" <infositeus@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Friday, February 24, 2006 5:23 PM
Subject: [Homebrew_PCBs] Re: Photolithography - resolution


> Have you had the opportunity to examine your artwork transparency
> (mask) using a microscope? I wonder if it is better than mine. Wish
> I had some way to take a photomicrograph so I could post a photo.
>
> I was having some difficulty during the developing process. Some
> areas where the resist was supposed to dissolve away were not
> becoming completely clean. Assumed it might be due to the dark areas
> of my mask not being sufficiently opaque to UV. The dark areas
> actually appear grey, not black, when held up to a light. So I
> overlaid two masks to increase effective opacity. Placed the toner
> side of one mask against the toner side of a mirror image mask. The
> down side of this technique is that the toner image is now 4 mils
> away from the PCB due to the transparency thickness which, as you
> observed, will degrade resolution; but the resulting PCB was
> acceptable. In retrospect, I now suspect I did not have to overlay
> the masks, but instead only needed to improve the developing process.
>
> So the question I now have is "Does an inkjet printer produce better
> masks than does a laserjet printer?".

It's a lot better than the laser printers I have. I haven't compared it with
anything expensive, though. The laser printing process is inherently
granular, with a lot of variation in the 'blobs' produced by the toner
particles. The sizes of inkjet droplets are much better controlled, I would
think.

Leon

Re: [Homebrew_PCBs] Re: Photolithography - resolution

2006-02-24 by Leon Heller

----- Original Message -----
From: "Vlad Krupin" <vlad.cnc@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Friday, February 24, 2006 5:42 PM
Subject: Re: [Homebrew_PCBs] Re: Photolithography - resolution


> FWIW,
>
> Recently I noticed that the toner in my laserjet printer is probably
> running
> low, so the images are not as dark as they used to be a few years ago. I
> took out the cartrige, gently tilted and shook it from side to side,
> cleaned
> the roller, put it back, and printed a blank page (shaking disturbs the
> toner so on the first page it sticks to places where it should not be).
> After that the next few pages come out blacker than before.
>
> This may not be your problem, and I should probably just buy a new
> cartrige,
> but I wanted to share this little observation with the rest of the group.
> It
> makes quite a difference on my printer, so it may help somebody else as
> well.

That's a well-known trick, I also used to do it at work whenever cartridges
were running out.

Leon

Re: [Homebrew_PCBs] Re: Photolithography - resolution

2006-02-25 by Russell Shaw

Radra wrote:
> Have you had the opportunity to examine your artwork transparency
> (mask) using a microscope? I wonder if it is better than mine. Wish
> I had some way to take a photomicrograph so I could post a photo.
>
> I was having some difficulty during the developing process. Some
> areas where the resist was supposed to dissolve away were not
> becoming completely clean. Assumed it might be due to the dark areas
> of my mask not being sufficiently opaque to UV. The dark areas
> actually appear grey, not black, when held up to a light. So I
> overlaid two masks to increase effective opacity. Placed the toner
> side of one mask against the toner side of a mirror image mask. The
> down side of this technique is that the toner image is now 4 mils
> away from the PCB due to the transparency thickness which, as you
> observed, will degrade resolution; but the resulting PCB was
> acceptable. In retrospect, I now suspect I did not have to overlay
> the masks, but instead only needed to improve the developing process.
>
> So the question I now have is "Does an inkjet printer produce better
> masks than does a laserjet printer?".

Only if the inkjet transparency is decent stuff *and* the ink is compatible
with it *and* it's not a crappy printer.

If the ink is incompatible, you usually get pinholing, slow drying, and
sometimes smudging. Crappy printers are slow drying, leave streaks, and
smudging anyway. Decent printers can be a cheap base model (like an epson
stylus 400 color, long discontinued). I've found epsons better because they
use piezo-mechanical ejectors on room-temperature ink, and the ink is absorbed
into the gelatine coating of epson transparencies which dries really fast.
Other slower-drying printers and non-genuine ink/film combinations can
give decent results, but you'll have to experiment to find the right ones.

Laser printers often give dark edges but not-very-dark interiors when
printing larger areas. The heat can deform the printout, depending on
what it's made of. Laser printouts are always grainier and can show more
pinholes if you change to a new cartridge with different toner.

Re: Photolithography - resolution

2006-02-25 by fenrir_co

> > So the question I now have is "Does an inkjet printer produce
better
> > masks than does a laserjet printer?".
>
> Only if the inkjet transparency is decent stuff *and* the ink is
compatible
> with it *and* it's not a crappy printer.
>
> If the ink is incompatible, you usually get pinholing, slow drying,
and
> sometimes smudging. Crappy printers are slow drying, leave streaks,
and
> smudging anyway. Decent printers can be a cheap base model (like an
epson
> stylus 400 color, long discontinued). I've found epsons better
because they
> use piezo-mechanical ejectors on room-temperature ink, and the ink
is absorbed
> into the gelatine coating of epson transparencies which dries really
fast.
> Other slower-drying printers and non-genuine ink/film combinations
can
> give decent results, but you'll have to experiment to find the right
ones.
>
> Laser printers often give dark edges but not-very-dark interiors
when
> printing larger areas. The heat can deform the printout, depending
on
> what it's made of. Laser printouts are always grainier and can show
more
> pinholes if you change to a new cartridge with different toner.
>

You want a printer that uses pigment black, not dye black, which is
more transparent. The Epson R series and some Canon and HP
Pixma/Photosmart series all use a dye black since pigment ink for
lower end printers tends to make very lousy photos. The Epson C/CX
series use pigment ink for all four colors, and most Canon and HP
Business/Deskjet series have pigment ink. If you do a websearch, or go
to a /good/ ink refilling website and look for the refill kits for
your model/cartridge #, you can find out what kind of black ink it
uses. If the transparency gel coat for ink is 'translucent' and not
fully transparent, you may also want to extend the exposure time a
little.

I have had good results using Xerox /color/ photocopiers in office
supply stores with laser transparencies. Regular black/white copiers
tend to have lousy resolution and areas where the toner doesn't fill
properly. Not too familiar with home lasers. I do suspect a black
pigment inkjet with high resolution would be more opaque.

Re: [Homebrew_PCBs] Re: Photolithography - resolution

2006-02-25 by Stefan Trethan

look in the archives, someone described a while ago that for him yellow
produced a more UV opaque layer than black did.
How opaque it is for UV might be quite different to how it appears to
normal light, and there are additives to block UV to reduce fading in some
colors. I don't remember details since i do not use inkjet printers.

ST


On Sat, 25 Feb 2006 06:02:14 +0100, fenrir_co <fenrir@...>
wrote:

Show quoted textHide quoted text
> You want a printer that uses pigment black, not dye black, which is
>
> more transparent. The Epson R series and some Canon and HP
>
> Pixma/Photosmart series all use a dye black since pigment ink for
>
> lower end printers tends to make very lousy photos. The Epson C/CX
>
> series use pigment ink for all four colors, and most Canon and HP
>
> Business/Deskjet series have pigment ink. If you do a websearch, or go
>
> to a /good/ ink refilling website and look for the refill kits for
>
> your model/cartridge #, you can find out what kind of black ink it
>
> uses. If the transparency gel coat for ink is 'translucent' and not
>
> fully transparent, you may also want to extend the exposure time a
>
> little.
>
>
> I have had good results using Xerox /color/ photocopiers in office
>
> supply stores with laser transparencies. Regular black/white copiers
>
> tend to have lousy resolution and areas where the toner doesn't fill
>
> properly. Not too familiar with home lasers. I do suspect a black
>
> pigment inkjet with high resolution would be more opaque.
>

Re: Photolithography - resolution (use a camera)

2006-02-25 by derekhawkins

>Have you had the opportunity to examine your artwork transparency
>mask) using a microscope? I wonder if it is better than mine. Wish
>I had some way to take a photomicrograph so I could post a photo.

A camera is the way to go in this regard. While a Trinocular scope
is ideal for extreme closeups, it cannot match the versatility of a
camera. Example;

An entire 6" X 4" board;

http://www.pbase.com/eldata/image/56497954/large

The same shot at original (100%) size;

http://www.pbase.com/eldata/image/56497954/original

A macro shot of a portion of the board (100%);

http://www.pbase.com/eldata/image/56498030/original


>So the question I now have is "Does an inkjet printer produce better
>masks than does a laserjet printer?".

These shots compare an Epson 2200 inkjet and a HP 2420D laserjet;

http://www.pbase.com/eldata/lasvsink

Laserjet on transparencies has sharper edges but is less opaque, has
tiny pinholes and dropouts even with the best transparency match.
Some use tracing paper or vellum instead of transparencies (not for
me). Furthermore, for CNC work, the dimensional accuracy of the
laser is worse than the inkjet. I prefer the injet over the laser
for artwork. Will post shots of a board being worked on later.


Show quoted textHide quoted text
--- In Homebrew_PCBs@yahoogroups.com, "Radra" <infositeus@...> wrote:
>
> Have you had the opportunity to examine your artwork transparency