ok, after the initial frustration with the sprayer i want to analyze the process in a more scientific manner. Let's revisit how it works. The water enters through holes in the bottom plate of the tube, the centrifugal force presses it outward and up the tube and out the holes. Important parameters: Tube diameter and RPM, obviously influence amount of water and pressure etc. let's assume we keep that constant at 50mm and 10kRPM. Holes in bottom of tube, number, size, residual "ring" between holes and inner tube wall (only in this ring there can be water, it would flow out through the hole if there is more in the tube) Currently i use 4 9mm holes with about 5mm space between outside edge holes and tube inner wall. Holes in side of tube. currently i use 90 1.5mm holes spaced 2mm apart in a spiral pattern. What needs to be determined: Ideal size of holes in bottom plate (this determines the remaining ring) Ideal size and number of holes in tube wall. That aren't very many parameters, there should really be a way to find them. I believe the inlet side is of some importance, as the commercial sprayers use a plate with 3 holes in it. I do not understand why they use 3 holes and not a bigger central hole, as they do not have a shaft through the middle as i have. Any ideas why that might be? There must be a max. flowrate a inlet plate can let through, and this will limit the number and size of sprayer holes i assume. I got my hands on some more empty silicone syringes, so i can make a few experiments. But ideally i would experiment in a way that starts with the smallest holes and ends with the biggest, 'cause i don't have that many... Also, i have a severe vortex in the tank (heck it is the wildest wildwater i have ever seen, there are ocean breakers created in there!!) Of course stupid as i am i have not fitted the vanes to reduce that, so now i must fiddle them in place through tiny access holes, which of course i have made just too small for my hand. (can a single person really be that stupid??). Oh well, if anyone of you has ideas how to systematically experiment to find the ideal values for the holes, or how to make the inlet better, i'm all ears. thanks ST
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Re: [Homebrew_PCBs] rotrary spay etcher
2005-04-10 by Stefan Trethan
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