I've read a million post on the net about how to create a pcb with photosensative spray, and UV light and after about 30 failed attempts I'm almost ready to give up. If someone could please check my method and advise me where I'm going wrong: 1) Clean pcb - this is not a problem as its really shiny afterwards with no oil on etc 2) Spray with photoresist. I've tried various thicknesses from almost see through to a nice clear purple film on the board. Left it to dry for 24 hrs. 3) Created a artwork on tracing paper (90 gsm) with a deskjet printer. 4) expose using uv lamps - ive tried various exposure times. 4 mins seems to give the best results. 5) My caustic soda solution is 3 teaspoons to 1.5L water. Again this is from trial and error and sometimes seems to give the best results. From the 30 attempts I've had - one board was almost usable. The problem is that nothing seems consistent. One day I'll create a pcb and all of the photo resist gets removed in the CS, the next day with the same quantities, the outsides of the board gets removed - the purple photo resist film toward the middle of the board refuses to get removed. I've even tried rotating the board under the UV light. Help!! Does everyone else have hassles like this? Is there any method I can use to produce good pcb's every time.
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Photoresist spray and UV light failures
2004-10-20 by gmc_za
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