I am not an expert in PCB production and despite that I am interested in circuit layout and design. About a year ago, not really knowing anything I delved into this topic and attempted to make my own PCB board. At the time I had an Epson Stylus 600 (I now had the 825 model) and I bought some Ink Jet transparency paper. I also built my own 2 sided UV exposure frame for about 200 bucks. No vacuum, just a piece of glass and an area sectioned off with double sided window foam to put the tranparencies and the PCB to expose. I had 4 UV lights on each side to expose the board. I can honestly say that my first attempt (EVER) was a smashing success. My first design was a two layer 8 bit I/O IDE card with about 7 IC chips on it. I showed a hardware engineer freind of mine the results and he was impressed after I gave him the lowdown on how I did it. I am thinking the spec was at 7 mils, but please dont quote me on that, like I said I am no expert. There is a lot more to tell about the process but with the equipment I had available it took me about 1.5 hrs to produce the board including drilling 100 holes. No thru-plating or silkscreening at this point. You may not be able to produce extremely tight tolerances with this method but I can absolutely attest to the quality of a simple PCB, it looks pretty professional. If you are going to do something complex you are probably going to send it out to a board house anyway. I think for the average simple board, this method is very cheap and easy.
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Re: Injet printers, transparencies and UV light...
2004-10-13 by patrickmancier
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