You want 3M double-sided film, er, # 7935 laminating adhesive. However, this results in boards that are *more* flexible, not less. Epoxy is better, but you need a way to hold the boards aligned *and* compress them together while the epoxy cures. To stick the boards together, I drill out two matching vias on each board, in opposite corners, and thread brass wire through them. That way they "just line up" when you press them together. er, you have to stick the tape to one of the boards first, so you drill out the tape too. Then peel the other protective film off and stick them together. For 4-layer boards, you want really thin outer layers (I use 5 mil) and 16-32 mil or so inner (two 16SS or one 32DS). To solder to the inner layers, you need to pre-drill the outer layers with even larger holes, so the inner layers are exposed enough to solder to them. You still need via wires, though, even when connecting to the plane on the same side, as solder has too high a surface tension to just blob it. I usually squish a little solder paste into the oversize holes, so the inner layer has solder and flux before I try to connect to it. example 4-layer taped-up board: http://www.delorie.com/electronics/usb-gpio/
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Re: [Homebrew_PCBs] doubling up .032" PCB
2011-06-07 by DJ Delorie
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