Here is a crazy idea that might just work: A first requirement is being able to cut out a PCB the to look just like a CD. It needs to be accurate and typically a lathe would be used. Apply a layer of paint or other protective coating over the copper. Pop it into a CD burner that has the Light Scribe or whatever it is called feature to mark CDs. Take the layout and convert it to a JPG and use the marking software to place it on the CD. Several small SMT PCBs will fit on a CD. "Write" the picture to the "CD" and hopefully it will vaporize the paint. Afterwards etch the boards as usual. If the power is controllable, it might also be used to expose a photoresist as an alternative. Bertho [Non-text portions of this message have been removed]
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CD shaped PCB
2011-04-13 by Boman33