I've used both, and switch back and forth occasionally. I use the special TT paper, so the cost-per-board is about the same (special paper costs about as much as the UV film). I've found the UV method more reliable, but more steps are involved too, and you need a temperature-controlled laminator (IMHO) to reliably put the film on the PCB. Regular laminators run around 320F but that'll melt the film. Mine can be set to 200F or 240F for wet or dry lamination, as well as 350F for toner transfer. UV also needs special artwork film and printers to get a decent photo master for the UV exposure, which adds to the cost and time (printing takes far longer) but aligning DS boards is far easier (pre-drill some holes, you can *see* through the artwork :) As for cleaning the boards, I use a green scrubbie and some Dawn disk soap, never had a problem. UV film sticks pretty reliably with the laminator. I think my toner (HP) has a very narrow window between "sticks" and "melts" My "comfort zone" is 10/10 for TT and 6/6 for UV. One other advantage of UV is you can use UV film to make aluminum-foil-based solder paste stencils.
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Re: [Homebrew_PCBs] from Charlie re process you would bet your life on
2010-08-30 by DJ Delorie
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