What I've been doing is including a "target" in my prints (four 25 mil squares in a square, with a 1 mil gap - that translates to a 1 mil ink crosshair when I print negatives). I print this on all photomasks and one on plain paper. The plain paper one I use to pre-drill 16 mil holes at each crosshair. Then, when exposing, I can line up the holes with the crosshairs pretty accurately, and double-check through the glass overlay.
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Re: [Homebrew_PCBs] double sided PCB, accuracy
2008-07-04 by DJ Delorie