My next project is probably going to require a solder paste stencil. So, I've been pondering what to do. I could buy one, but that's expensive, adds delays, and isn't as much fun as doing it myself ;-) I've tried drilling a transparency sheet (plastic) but the holes were very rough. Plus, I don't have drills small enough for the SMD pads I'll be using (11 mils wide). So I thought of etched brass, since the toner transfer kits say they can be used for that. After a little research and some thought, there seem to be two common techniques: 1. TT on one side, paint the other side, etch in FeCl or H2O2, clean. 2. TT on both sides for faster etching and cleaner edges. But I thought of a third, based on how pcb-pool makes PCBs. I have no idea if this would work, but it goes like this: * TT on both sides, with toner *only* where you want paste. I.e. little dots of toner all over the place. * Electroplate some tin or other metal onto the sheet. * Remove the toner, leaving exposed brass where the paste goes. * Etch. Not sure if this has any practical advantages over original option #2, though, and it's probably a lot more work to set up correctly. But anyway, has anyone had success etching their own paste stencils? DJ
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etching brass solder paste stencils
2006-12-02 by DJ Delorie
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