Since some have suggested carbon electrodes you might try .3mm or .5mm mechanical pencil leads. I have no way of knowing if they would be appropriate,but might be worth a try. You should be able to find .3mm leads at an art or architectural supply store. --- In Homebrew_PCBs@yahoogroups.com, roger lucas <ralucas4277@...> wrote: > > Hi Stefan, > > I know that it should have worked in theory, but I was > surprised at how well it actually turned out. > > I tried with tinned copper wire and a tinned steel > sewing needle (purloined from my wife's needlework > box), essentially the wear was about the same for > both. The eroded pixel diameter is directly related to > the electrode dia, as the sewing needle eroded the > pixel became larger. > I need to try to obtain some half hard or hard 10 mil > brass wire for the next trial. > > The setting of the spark parameters before sparking is > essentially to eliminate the uncertainty of whether > pixels have been fully eroded or not, especially where > electrode wear is high. I might just try some broken > carbide drill bits, the tungsten might resist erosion > better, trouble is carbide only goes to 0.5mm dia. > > Will post some sample photos after next revision and > trials. > > Roger > > --- Stefan Trethan <stefan_trethan@...> wrote: > > > Good to hear you got such good results. > > > > I don't have any specific concerns why it would not > > work, never had after > > some manual tests with a simple power supply. > > > > But i don't currently have the time to build a CNC, > > although i have most > > components set aside for a while now. > > > > The electrode erosion thing was discussed back then, > > if i remember > > correctly the thinking was that one would advance > > the electrode until a > > spark of the correct voltage is occuring. One would > > need to decide if the > > energy was sufficient to blast out the pixel or if > > it must be re-done. > > But your approach seems a good idea also. > > > > Keep us updated, i definitely plan to build the CNC > > but it will be months > > for sure. If i use it for drilling of inkjet printed > > PCBs or if EDM will > > be an option is to be seen. > > > > what material is your electrode wire made of? > > > > ST > > > > > > On Tue, 02 May 2006 18:07:19 +0200, roger lucas > > <ralucas4277@...> > > wrote: > > > > > Well, I finally motivated myself this holiday > > weekend > > > > > > > ___________________________________________________________ > Win tickets to the 2006 FIFA World Cup Germany with Yahoo! Messenger. http://advision.webevents.yahoo.com/fifaworldcup_uk/ >
Message
Re: PCB EDM MILL Initial Tests
2006-05-02 by javaguy11111
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