Ukko, Having run MIS carts, their pigment inks and CFS systems for almost 5 years in various Epson printers, I now can leave my 1160 and 2200 without printing for a weeks at a time and expect to get a perfect nozzle check with, at most, one cleaning cycle. Let me give you my observations: 1.) Proper filling of the carts is crucial and not "idiot-proof", as this idiot can testify since I had to invent my own procedure back in the early days to get reliable fills every time (it's the suction method, bottom-fill, now recommended by MIS for CFS systems, more or less). Air in the carts is probably the cause of 90+% of the "clogs" reported. I'm still using the original-design carts with the plastic foam insert which is/was the cause of most trapped-air problems. In all these years there has been only one instance where I found what was observably a clog - the cyan nozzle in an Epson 1200 finally yielded a small clot of pigmented material when I pulled the plunger on my syringe after slowly injecting isopropyl alcohol directly into the nipple in the print head. In all but one other cases where I had a problem printing, clearing foam from the cart and sucking plenty of fresh liquid ink through the cart solved the problem - that one case was because the pick-up tube in the reservoir got pushed against the bottom and was essentially blocked in the reservoir - I could feel that it was nearly impossible to suck ink through the cart to get it clear of foam. 2.) Storage and handling of the filled carts can cause problems - I am careful to make sure that a spare cart (like the matte black for the 2200 which is not now in use) is stored in the upright position, never shaken or otherwise disturbed. It sits in a clamp behind the printer where I never have to go for any reason except to swap carts and I am sure that I can swap it into the printer with very little liklihood of problems getting it to print, as I have done that a half a dozen times. 3.) I think the tubing for the CFS systems is the same old Tygon tubing I used to use in the lab all the time and, as I recall, it is not impermeable to air, so that, if left to sit for an extensive period, you will get bubbles in the tube that will be sucked into the cart when put into use (gases dissolved in the ink can also separate and cause bubbles in the system). If this happens, sucking a lot of fresh ink through the cart with a syringe with a bottom adaptor before installation will clear the air/foam, if it is more than the cart can handle. 4.) It has been reported that eventually the filter screens in the carts will get plugged and not enough ink will flow to the print head. At that point the cart is dead and must be replaced - it takes a few years or a good amount of printing for that to happen, it's never happened to me, I only print for myself and only do a few hundred super-B prints a year. From my experience, then, I have to say that Epson carts aren't proved to work better than MIS's. Even with the much more complicated CFS systems I use, MIS products have been very reliable when handled properly - don't forget Epson carts are almost never repeatedly cycled in and out of a printer like my 2200 Ultrachrome MK/PK black carts are and its color carts and the "7600" inks in the 1160 CFS have been totally reliable as were the original ESC-ARC color and black only inks in that machine which has been in use with CFS systems for about 4 years (including a period of several months when the printer was in storage while I moved). The 1200 had most of the problems I've described. Good luck whith your printing, Frank
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Re:The Case of the Clogged Nozzles - Reply to Clayton and Paul
2005-07-01 by Frank Kolwicz
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