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DW 8000 Troubleshooting Issues!

DW 8000 Troubleshooting Issues!

2012-06-25 by natebit

Hi Guys, 

so I have a DW 8000 I picked up off craigslist that needed some work.  I am a part time electronics tech, and have worked on several other keyboards, but this guy is leaving me scratching my head. It would not turn on, and so I checked the fuse.  The fuse was blown so I thought "cool easy fix" not really, with new fuses, it continued to blow them.  
So I checked some of the caps, and the big caps were bad, shorting the power supply.  I replaced the caps, and went ahead and replaced everything on the board.  I plugged the thing in (without the heatsink, which was stupid) and it worked, thought the CPU board would get extremely hot.  I figured out I was probably pulling too much current or something, and put the heatsink back on.  The 7905 pulls its "0" from the heatsink, i didn't know this!

It gave the right voltages +/- 1 volt or less so I figured it would be safe to try.  

I wired in the power supply again, turned the DW on and nothing happened, thought I could hear a relay on the left hand side turning on, which didn't happen before.  

I tried shorting the connections to no avail, it just made the relay warm.  

I found that if I hit one key rapidly as it turns on, i will hear those notes repeat, then fade away, and there will no longer be sound.  It is as if there is a capacitor or something causing the issue.  It is just strange that it spontaneously started doing this with a new, completely functioning power supply.  The problem seems to lay in the output board KLM 663 but I'm not sure.  

Has anyone had a similar problem, or any sort of suggestions for me?

I do know the sliders need to be replaced, but that is all so far. 

thanks

Nate

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