I can understand your confusion: there are several simultaneous issues and different posts in this single thread detailing all the issues, including new ones I am finding and fixing along the way.
Yes, the DAC calibration does not seem to work since that LED 5 is still stuck.
However, in Normal mode, changing the front panels 4501s to new ones resolved nothing: I believe the front panel is sending the proper signals.
On the other hand, the Demux troubleshooting shows that IC18-P12 (Res) always has a varying voltage, no matter which pot is moved, so I believe the issue is narrowed to IC6 and the DAC area IMO, possibly IC6 providing erroneous Data for the CPU's T0. This, in combination with two potential issues with the DAC area (lack of proper calibration, Pins 1 & 2) could cause this.
I will be stuck on the IC6 replacement: I checked and do not have the component. I guess I can still socket it for now and test it separately until I get a replacement part. The other thing I will test is the DAC area for sure. It will be an easy mod to test the board with the DAC08.
I will go through the resistance check you mentioned concerning the Px paths between the front panel and the KLM-367. If we can get values to compare, that would be great.
If I can get IC-18-P12 not to pick up voltage when I am using Cutoff that will be a good step as it is currently picking up voltage from all pots!
Yash