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Subject: pitted surfaces on vinyl-transferred images

From: <seeifyoucanmeetme@...>
Date: 2014-01-02

Hi everyone, 


I've been using the toner-transfer method with vinyl for some time now, but I'm consistently running into a pitting issue across all of my boards.
On large polygons/planes, and even on fine traces, pits and weathering appear on the surface of the copper.  I've added an image in a link below:

https://drive.google.com/file/d/0B4daAsGd6n41aGRRY3QyeVlaS28/edit?usp=sharing

Where the image appears clean, I covered that surface with a sharpie in addition to the toner.

My printer is a Samsung ML-2525. 1200 DPI. (Toner set to transparency and max darkness setting.)

Vinyl is from a local sign retailer.

Currently, I'm not sure if the pitting is from insufficient toner, or from the vinyl, although the vinyl pretty-much always comes out perfectly clean from the transfer.

I picked up some laser foil to try to recoat the board, though I only used it once as I watched it immediately flake off when the pcb entered the etchant bath.

Etchant is cupric chloride.

Thanks for any advice!