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Subject: Re: [Homebrew_PCBs] Re: Epson R220 PCB printing Report #1

From: David Cureton <yahoo@...>
Date: 2006-07-25

Hi Myc Holmes,
Based on your research chemist background, maybe we can utilize your
experience in that regard.
I have been racking my brain tryng to think of chemicals that may be
suitable as an ink replacement for printing PCB etch resist.

I am thinking that a two part ink similar to an epoxy would be the
best. My C88 printer has 120 black jets and 179 jets for the colours.

Therefore if we can work out a two part ink then the black jets could
lay down PART A with the remaining colour jets laying down the PART B to
set
it.

Naturally these substances would need to have a similar
physical/chemical properties as the inks which the printer is supposed
to use and most likely need to have a fairly neutral pH.

Any ideas?

Cheers,
David


Myc Holmes wrote:

>Hi Voltan,
>
>First of all, I congratulate you on a great idea and the work cleverness
>that have made it work for you.. I agree, a 99% reliability rate is not
>needed, just somewhat equal to Toner Transfer.
>
>As part of my research chemist background, I find it is important to
>identify and document all the details for repeatable results. The key is in
>the details.
>
>I've been following your work and am trying to repeat it. It is frustrating
>when it fails and appears that the process has been duplicated. Until just
>recently, the use of Brake Fluid to reduce surface tension and now the fact
>3 sets of nozzles / cartridges are being used to correct coverage problems
>has been published. It is very normal that some details the you just take
>for granted are especially important and need to be mentioned.
>
>These are the missed details that slow down the progress by others. After
>all, it has been 4 months since your original post and no one yet has
>successfully duplicated your results.
>
>It could be similar to Toner Transfer, where apparently minor variations
>have a major impact.
>
>Again, I apologize if it appears that I am disparaging you efforts, but I am
>trying to get a grasp on all the details to be able to repeat them.
>
>Myc
>
>On 7/24/06, Volkan Sahin <vsahin@...> wrote:
>
>
>> I didn't understand you reliability question, if possible please
>>explain a little bit more, what are your reliability criteria? Do you mean
>>successful repeatability or reliable as TT :)? Please don't ask me to have
>>99% success rate.
>>
>>I could be able print on pcb without any failure, it may be because of the
>>printer that I am using. The main thing is, board needs to be clean, free of
>>finger print, dust, and grease like required in TT process and you need to
>>use as many colors as possible to decrease the effects of clogged nozzle. I
>>am always using 3 colors. I didn't do 100 pcbs with this technique but I can
>>say that, at least for me, success rate is much higher than TT. If someone
>>plans to do double layer PCB with CNC drill or applying solder resist then
>>there is no chance to do it with TT, either he needs to use photo-resist
>>/dry-film or direct inkjet.
>>The curing process is the key for direct printing, you need to cure it
>>until seeing some smoke on pcb, ink color becomes much darker and copper
>>will be oxidized. I think after a few trials you will understand what I
>>mean.
>>Good luck,
>>Volkan
>>
>>....successfully and reliably repeated. We have only heard from Voltan
>>that it is do-able, but nothing about the
>>
>>reliability. From Stefan's posts, his trials show a repeatability problem.
>>
>>
>>
>>
>>
>>
>>
>
>
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>Date: Mon, 24 Jul 2006 13:44:19 -0400
>Subject: Re: [Homebrew_PCBs] Re: Epson R220 PCB printing Report #1
>Reply-To: Homebrew_PCBs@yahoogroups.com
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>
>Hi Voltan,
>
>First of all, I congratulate you on a great idea and the work cleverness
>that have made it work for you.. I agree, a 99% reliability rate is not
>needed, just somewhat equal to Toner Transfer.
>
>As part of my research chemist background, I find it is important to
>identify and document all the details for repeatable results. The key is in
>the details.
>
>I've been following your work and am trying to repeat it. It is frustrating
>when it fails and appears that the process has been duplicated. Until just
>recently, the use of Brake Fluid to reduce surface tension and now the fact
>3 sets of nozzles / cartridges are being used to correct coverage problems
>has been published. It is very normal that some details the you just take
>for granted are especially important and need to be mentioned.
>
>These are the missed details that slow down the progress by others. After
>all, it has been 4 months since your original post and no one yet has
>successfully duplicated your results.
>
>It could be similar to Toner Transfer, where apparently minor variations
>have a major impact.
>
>Again, I apologize if it appears that I am disparaging you efforts, but I am
>trying to get a grasp on all the detai
>
>
> -0-0-0-
>
>