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Subject: Re: [Homebrew_PCBs] Qu about old reflow solder paste

From: Russell Shaw <rjshaw@...>
Date: 2006-05-27

Trevor Matthews wrote:
> On Fri, 26 May 2006 03:06:21 +0200, Trevor Matthews
>
>
>><trev.matthews@...> wrote:
>>
>>
>>
>>
>>>My next attempt with scrap was going to let the skillet go higher and
>>>see what happens, but I've tried to melt it with my soldering iron - I
>>>can move it about and see bright tin underneath, but it doesn't change
>>>the consistancy of the crust at all. I thought I might try to reflow
>>>the paste with just my soldering iron and see what happens then as well.
>>>Unfortunately, I can't run my skillet much higher than 180C without
>>>leaving the lid on, which means I can't see what happens to the paste as
>>>it melts, so I can't check to see if the crust is there straight away,
>>>or if it forms over time (as it would if it melts, then oxidises as
>>>temperature rises and as time increases)
>>>thanks for your help
>>>Trev
>>>
>>
>>OK, if the crust does not melt/reflow when heated with an iron directly,
>>at normal soldering temperatures, i'm pretts sure something is wrong with
>>the paste.
>>I can assure you "working" SMD paste does not form a crust, it will reflow
>>with a shiny surface and some flux residue.
>>
> I've tried a couple of things and here are my results:
> 1) I placed a couple of blobs of paste on my scrap PCB and melted
> them with my soldering iron - success, the flux burnt off, and nice
> shiny paste. Even the paste I did not heat directly did the right thing.
>
> 2) Heated the scrap PCB in the skillet to about 250C. No change to
> the previous - grey looking surface to the reflowed paste. Took the lid
> off while it was still very hot and there was a puddle of grey surfaced
> paste with a brown/yellow liquid (?flux) mixed in and surrounding it.
>
> 3) Tried again without the lid on. Noticed at about 120-150C the
> paste seemed to partially melt - there was small balls of bright solder
> inside the grey muck. Over the next 20-30C the balls seemed to
> disappear under the grey stuff. The flux did not obviously activate, no
> fumes. Continued to let the board heat up. Got the board so hot that the
> substrate started to smoulder and the binding glue bubbling out the
> sides of the board. Still no joy. Thought I'd try adding my soldering
> irons heat to the process to see what happened. Flux activated and the
> paste seemed to do the right thing.
>
> Theory: Skillet not transferring enough heat to the paste. Would it
> have anything to do with the board being unetched????
>
> Don't know how to fix the problem. Should I try a toaster oven??
> sparkfun.com document lots of problems with melting SMD connectors using
> an oven and I've already tried to hand solder one compact flash
> connector to a board - I'd prefer to reflow it with the other smd
> devices if I could.
>
> What do those experts out there think???

Should use a higher temperature for a shorter time to reduce oxidation
problems. Try 350degC.