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Subject: Re: Setting drill collars to length

From: "Andrew Mawson" <andrew@...>
Date: 2005-10-02

--- In Homebrew_PCBs@yahoogroups.com, "Bob_xyz" <bob_barr@h...> wrote:
> How much do the collars vary in thickness? Might it be workable to
> add shims to make all of the collars the same thickness?
Alternately,
> could the thicker ones be lightly sanded to make them the same
height
> as the thin ones?
>
> Regards, Bob
>
> --- In Homebrew_PCBs@yahoogroups.com, "Andrew Mawson" <andrew@m...>
> wrote:
> <snip>
>
> >I sat down to design a screw device to force the drill through the
> > collar until it touches a contact and lights an led, but then
> > realised
> > that the collars vary in thickness and the critical reference is
> from
> > the TOP of the collar to drill tip.
> >
> > AWEM

The top HAS to be the reference as in fact it rests against a
shoulder
on the collet to set the position in the spindle. Settting the Z
height
for each tool isn't an option as I'm using a Heidenhain controller on
a
Bridgeport Interact 1 CNC mill, and although tool lengths can be set
individually when called this is not the case in the event of a
breakage. Variation in collar thickness isn't much - maybe 0.1mm max
but enough to spoil your day if you are isolation milling pcbs ! If
it were just drilling holes it could be ignored and allowed for in
the sacrificial underpad.

AWEM