[sdiy] [semi-ot] making patch cables with thin console cable.

[Michael E Caloroso]

I buy my MIDI DIN plugs from REAN.  Good quality and they don't melt under
the heat of a soldering iron.

MC

On Mon, Sep 7, 2026 at 3:42 PM Todd Sines via Synth-diy <
synth-diy at synth-diy.org> wrote:

>
> Before you go too far, I wouldn’t knock the idea of going TT/Bantam.
> Having routed a few different studios since 1993, first with 1/4” patch
> cables and ProCo bays, now with 5x ADC TT 96-pt bays, painstakingly
> converted to DB25 connections. Thankfully I was able to sell the snakes,
> bays, and cables (all to Binky Griptite of the Dap-Kings, no less!) and
> justify the move to TT bays.
>
> From what I can surmise, thicker gauge cabling is more important for
> 2-wire speaker cables, but not desirable with 3-wire, shielded studio patch
> cables and snakes. I triple check every snake, patchbay and cable I  make —
> I’ve got 480 points of I/O, with runs between 16-45’, and zero hum. All of
> the wire is Gepco or Canare, most of the 1/4” unbal/balanced jacks and
> TiniJax are Switchcraft, the 1/8” and 20% of the 1/4” jacks are Rean, XLR
> are usually Neutrik or Switchcraft.
>
>
> Todd
>
> On Sep 5, 2026, at 12:51 PM, Jimmy Moore via Synth-diy <
> synth-diy at synth-diy.org> wrote:
>
> 
> I got a great deal on a spool of mogami w2944, so time to revive the
> patchbay project.   This is console wire, so has a very thin OD of about
> 2.54mm:
>
> https://mogamicable.com/category/bulk/console/#gsc.tab=0
>
> I foresee this causing some challenges with audio jacks that are designed
> around much beefier wire.
>
> I'm curious if anyone had suggestions for preferred (1/4") connectors for
> this kind of thing.  I have a samson S-patch plus, so no TT or bantam jacks
> for me just yet.
>
> I suspect the recommendation will be heat shrink tubing + neutrik jacks.
> I would love to hear what you think.
>
> jimmy
>
> PS: if anyone has some spare jacks or heat shrink you would be interested
> to sell, let me know!
>
>
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